McCue BOL-WALKWAY User manual

McCue Corporation
Walkway Bollard
Installation Instructions
McCue Corporation | 35 Congress Street, Suite 150, Salem MA 01970
Phone: [phone] or 978.741.8500 | Fax: [phone] | www.mccuecorp.com
© 2010 McCue Corpotation
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Pg. 1
REV20100422
Tools and Hardware Required
Assembly
String Line or similar•
Spirit or Bubble Level•
Tape Measure•
Marking Pen or Pencil•
Appropriate Excavation Tools for•
bollard hole
Concrete Mixing Tools including•
water
80lb bag of 4000 psi Concrete•
25lb bag of Sand•
Damp Cloth•
Check to ensure the WalkWay Bollard arrived fully
assembled and undamaged. A fully assembled
unit can be seen in Figure 1.
Bollard and Sleeve components are locked
together, DO NOT try to separate.
Discription Quantity Part Number
1 Walkway Bollard/
Sleeve Assembly
1 BOL-WALKWAY
In The Box
1. Layout
Identify the intended bollard location(s) using the Tape
Measure and String Line, and mark for excavation.
FRONT
REFLECTIVE
STRIP
BOLLARD
SLEEVE
RIVETS
BACK
FINISHED
FLOOR
LEVEL
GROUND
SAND
TOP EDGE
OF SLEEVE
FINISHED
FLOOR
LEVEL
TOP EDGE
OF SLEEVE
CONCRETE
SAND
GROUND
34 cm
[ 13.5 in ]
25 cm
[ 10 in ]
GROUND
FINISHED
FLOOR
LEVEL
GROUND
EXCAVATED
HOLE
SIDE
CUT-AWAY
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
SLEEVE
FRONT
REFLECTIVE
STRIP
BOLLARD
SLEEVE
RIVETS
BACK
FINISHED
FLOOR
LEVEL
GROUND
SAND
TOP EDGE
OF SLEEVE
FINISHED
FLOOR
LEVEL
TOP EDGE
OF SLEEVE
CONCRETE
SAND
GROUND
34 cm
[ 13.5 in ]
25 cm
[ 10 in ]
GROUND
FINISHED
FLOOR
LEVEL
GROUND
EXCAVATED
HOLE
SIDE
CUT-AWAY
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
SLEEVE
Check with site agents and managers before proceeding to ensure
they agree with the bollard location(s). If the floor is not finished,
enquire about the thickness of the finished ground-works, be it
tarmac, concrete or paving stones.
2. Marking & Drilling
Figure 1
Figure 1a

WalkwayBollard Installation Instructions
Pg. 2
FRONT
REFLECTIVE
STRIP
BOLLARD
SLEEVE
RIVETS
BACK
FINISHED
FLOOR
LEVEL
GROUND
SAND
TOP EDGE
OF SLEEVE
FINISHED
FLOOR
LEVEL
TOP EDGE
OF SLEEVE
CONCRETE
SAND
GROUND
34 cm
[ 13.5 in ]
25 cm
[ 10 in ]
GROUND
FINISHED
FLOOR
LEVEL
GROUND
EXCAVATED
HOLE
SIDE
CUT-AWAY
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
SLEEVE
FRONT
REFLECTIVE
STRIP
BOLLARD
SLEEVE
RIVETS
BACK
FINISHED
FLOOR
LEVEL
GROUND
SAND
TOP EDGE
OF SLEEVE
FINISHED
FLOOR
LEVEL
TOP EDGE
OF SLEEVE
CONCRETE
SAND
GROUND
34 cm
[ 13.5 in ]
25 cm
[ 10 in ]
GROUND
FINISHED
FLOOR
LEVEL
GROUND
EXCAVATED
HOLE
SIDE
CUT-AWAY
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
SLEEVE
4. Apply Shell
4. Apply Shell
Excavate a hole with a diameter between 20 and 30 cm
(8 to 12 inches) and to a depth of 33 to 35 cm (13 to 14
inches) from the finished floor level. See Figure 2.
Pack the bottom of the excavated hole with layer of
sand, 2.5 to 5 cm thick (1 to 2 inches) and insert the
fully assembled WalkWay Bollard into the hole as
shown in Figure 3.
This step is critical for proper installation, DO NOT SKIP!
Ensure the top edge of the Sleeve is flush and parallel with the finished floor level by adding or removing sand. Refer
again to Figure 3. A straight edge run along the finished floor can be used to check the height of the Sleeve. Also,
check to ensure the Bollard is centered within the hole and plumb (perfectly vertical) by using a Spirit or Bubble Level.
The bollard should also be rotated so that the exposed
rivets on the Bollard’s reflective strip are facing away
from the most common line of sight. If multiple Bollards
are being installed near one another, all the rivets
should be facing the same direction.
With the WalkWay Bollard now correctly positioned and
orientated in the hole, carefully pack premixed concrete
around the perimeter. Do not allow concrete to fall in
between the Bollard and the Sleeve.
IMPORTANT: The finished concrete surface should be
flush with the top edge of the Sleeve and the finished
floor. See Figure 3.
3.
4.
7.
5. IMPORTANT!
6.
8.
Clean the Bollard with a damp cloth and if necessary
use wooded supports to set the bollard over night to
avoid accidental movement before the concrete sets.
FRONT
REFLECTIVE
STRIP
BOLLARD
SLEEVE
RIVETS
BACK
FINISHED
FLOOR
LEVEL
GROUND
SAND
TOP EDGE
OF SLEEVE
FINISHED
FLOOR
LEVEL
TOP EDGE
OF SLEEVE
CONCRETE
SAND
GROUND
34 cm
[ 13.5 in ]
25 cm
[ 10 in ]
GROUND
FINISHED
FLOOR
LEVEL
GROUND
EXCAVATED
HOLE
SIDE
CUT-AWAY
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
TARMAC OR
CONCRETE
SLEEVE
Figure 2
Figure 3
Figure 3a
TOP EDGE OF
SLEEVE

Pg. 3
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
WalkwayBollard Replacement Instructions
Pliers•
Flat Screwdriver—minimum of 10 cm long (not including the handle) and a tip no wider than 1 cm•
Remove the black plastic cap with a screwdriver.
See Figure 4. Do Not Throw Cap Away
Insert the screwdriver into the hole covered by the cap.
See Figure 5. Keep the screwdriver perfectly straight. You
will feel resistance as the screwdriver slides in between
the plastic outer walls and the metal Quick-Release Pin.
The screwdriver should only be inserted about 8cm (3
inches) into the hole before it hits the pin.
To disengage the Pin, the following two steps must be
carried out at the same time:
Piviot the screwdriver as shown ina. Figure 6a.
This action pushes the Pin away from the side
walls of the hole and disengages the bollard.
At the same time, pull up on the pull bar withb.
pliers. Both the Insert and the remaining
portion of the Bollard will now lift freely out of
the Sleeve. See Figure 6b.
Tip: To get a better grip on the insert, thread a strap or
rope through the pull bar.
WalkwayBollard Replacement Instructions
1.
2.
3.
Tools and Hardware Required
If the WalkWay Bollard snaps, the remaining bollard piece is locked in the ground
and can not be removed. The following steps outline how to unlock the old bollard
and replace it with a new one.
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
Figure 4
Figure 5
Figure 6a Figure 6b
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE

Pg. 4
WalkwayBollard Replacement Instructions
The Insert will now be reused for the new WalkWay
Bollard. Remove the Insert from the old bollard piece
by depressing the pin Figure 7a. Now replace the cap
from step 1 back into the insert. Finally slide the insert
into the new bollard by depressing the pin Figure 7b.
The pin should be locked and visible in the bollard as
shown in Figure 7c.
The WalkWay Bollard is now ready to be installed into
the existing sleeve. First orientate the Bollard so that
the Pin is aligned with the Pin Cage in the ground. See
Figure 8. Next, lower the Bollard slowly into the Sleeve.
When the Pin hits the surface carefully push it inside
the Bollard. The WalkWay Bollard is locked and ready
for use when the Pin engages the Pin Cage on the
Sleeve.
Test to ensure the Bollard is locked by trying to rotate or
lift the bollard out of the ground. If the Bollard comes
free from the Sleeve, repeat Step 5, taking careful note
of the Pin and Pin Cage alignment.
If necessary clean the Bollard with a damp cloth
4.
5.
6. IMPORTANT!
7.
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
SCREWDRIVER FLOOR
SURFACE
PULL
BAR
PIN
OLD
BOLLARD
PIECE
PIN
INSERT
INSERT
OLD
BOLLARD
PIECE
PIN
REPLACE
CAP
NEW
BOLLARD
PIN CAGE
PIN CAGE
DEPRESS
PIN
CAP
CAP
SCREWDRIVER FLOOR
SURFACE
CAP
FLOOR
SURFACE
Figure 7a
Figure 7b
Figure 7c
Figure 8
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