mecalac TA1EH User manual

Site Dumper
TA1EH Stage 5
1 June 2021
English (EN)
2.5
1801
Original Instructions
OPERATOR’S MANUAL
Issue Date:
Language:
Revision No:
Reference No:

Mecalac Construction Equipment UK Ltd
Central Boulevard
Prologis Park
Coventry
CV6 4BX
United Kingdom
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Portal: Oneface.Mecalac.com
WWW.MECALAC.COM
Serial Number
Date of Delivery
Dealer Stamp
Notice
Year of Construction

TA1EH Table of Contents - 1
Table of Contents
Table of Contents
1 Introduction
1.1 Important Information .................................................................1.1
1.2 Safety Alert System ....................................................................1.1
1.3 Intended Use ..............................................................................1.1
1.4 Operations Manual .....................................................................1.1
1.5 Identification Plate ......................................................................1.2
1.6 Warranty Registration .................................................................1.4
1.7 Warranty and Maintenance ........................................................1.4
1.8 Service and Replacement Parts Enquiries .................................1.4
1.9 Official Documents European Community Only .........................1.4
(1) CE mark .................................................................................1.4
1.10 California Proposition 65 ............................................................1.6
1.11 Bulletin Compliance ....................................................................1.6
1.12 Contacting the Manufacturer ......................................................1.6
1.13 Transfer of Machine ownership ..................................................1.7
2 Safety
2.1 Safety Alert System ....................................................................2.1
2.2 ANSI Hazard Classification System ...........................................2.1
2.3 Personal Protective Equipment (PPE) ........................................2.2
2.4 General Safety Information .........................................................2.4
2.5 Seat Belt and Green Beacon.......................................................2.6
2.6 ROPS .........................................................................................2.6
2.7 Lockout and Tag Out ..................................................................2.6
2.8 Hydraulic Fluid ............................................................................2.7
2.9 Fluid Levels ................................................................................2.7
2.10 Battery Electrolyte ......................................................................2.7
(1) Skin Exposure ........................................................................2.7
(2) Eye Contact ...........................................................................2.7
(3) Battery Charging ....................................................................2.7
(4) Frozen Battery Electrolyte ......................................................2.7
2.11 Fires ............................................................................................2.7
2.12 Water Cooled Engines ................................................................2.7
2.13 Lubricants ...................................................................................2.8
(1) New Oil ..................................................................................2.8
(2) Old Oil ....................................................................................2.8
(3) First Aid - Oil ..........................................................................2.8
2.14 Oil or Fuel Spillage .....................................................................2.8
2.15 Gradients ....................................................................................2.9
(1) Ascending or Descending ......................................................2.9
(2) Maximum Gradient .................................................................2.9
(3) Crossing a Slope ...................................................................2.9
2.16 Responsibilities .........................................................................2.10
2.17 Overturning ...............................................................................2.10
2.18 Safety Signs .............................................................................2.10
(1) Safety Sign Symbols ............................................................2.11
(2) Safety Sign Location - ISO ..................................................2.13
(3) Safety Sign Location - ANSI .................................................2.15

Table of Contents - 2 TA1EH
Table of Contents
3 Technical Data
3.1 Dimensions .................................................................................3.1
(1) TA1.0H .......................................................................................3.1
3.2 Turning Circle - TA1.0H ..............................................................3.2
3.3 Data ............................................................................................3.3
3.4 Noise Emissions .........................................................................3.4
3.5 Vibration Levels ..........................................................................3.4
4 Description
4.1 TA1.0EH Dumper ........................................................................4.1
4.2 Description ..................................................................................4.1
(1) Skip ........................................................................................4.1
(2) Engine ....................................................................................4.2
(3) Chassis ...................................................................................4.2
(4) Steering ..................................................................................4.2
(5) Transmission ..........................................................................4.2
(6) Brakes ....................................................................................4.2
(7) Electrical System ....................................................................4.3
(8) ROPS .....................................................................................4.3
4.3 Skip .............................................................................................4.3
(1) Raised Skip ............................................................................4.3
4.4 Chassis .......................................................................................4.3
4.5 Hydraulic System ........................................................................4.4
4.6 Battery Isolator ............................................................................4.5
(1) Operation ................................................................................4.5
4.7 Circuit Breakers & Audible Warning ............................................4.6
4.8 Hour Meter...................................................................................4.7
4.9 Control Panel and Switch Functions ...........................................4.8
4.10 Start Interlock ............................................................................4.11
4.11 Start/Stop Switch ......................................................................4.11
4.12 Direction Indicator Switch - When Fitted ...................................4.12
4.13 Machine Lighting .......................................................................4.12
(1) Front Lighting .......................................................................4.12
(2) Rear Lighting ........................................................................4.13
4.14 Orange Flashing Beacon ..........................................................4.13
(1) Storage .................................................................................4.14
4.15 Forward/Reverse Switch ...........................................................4.14
4.16 Skip Control Lever ....................................................................4.15
4.17 Accelerator Pedal ......................................................................4.16
4.18 Wheel Chock .............................................................................4.16
5 Transportation
5.1 Loading on to a Trailer or Lorry Using Ramps ............................5.1
5.2 Loading or Unloading using a Crane ..........................................5.1
5.3 Articulation Lock ..........................................................................5.2
5.4 Tie Down Points ..........................................................................5.3
5.5 Tie Down .....................................................................................5.3

TA1EH Table of Contents - 3
Table of Contents
6 Initial Setup & Adjustments
6.1 Delivery Checks ..........................................................................6.1
6.2 Setup ..........................................................................................6.1
6.3 Start Up and Adjustments ...........................................................6.2
7 Standard Operating Procedures
7.1 Pre Start Checks ........................................................................7.1
7.2 To Set the ROPS in the Work Position. ......................................7.1
7.3 To Lower the ROP’s for Transport ..............................................7.2
7.4 Seat ............................................................................................7.2
(1) Seat Adjustment ....................................................................7.3
(2) Weight Adjustment .................................................................7.3
(3) Backrest Angle Adjustment ....................................................7.3
(4) Seat belt .....................................................................................7.4
7.5 To Start the Engine .....................................................................7.5
7.6 To Stop the Engine .....................................................................7.6
7.7 To Move the Machine .................................................................7.6
7.8 Loading the Skip .........................................................................7.7
7.9 Skip Operation ............................................................................7.7
(1) To Tip the Load ......................................................................7.7
(2) To Lower the Skip ..................................................................7.8
(3) To Elevate the Skip ................................................................7.8
(4) To Return to the Travelling Position .......................................7.8
7.10 Parking the Machine After Use ...................................................7.8
8 Emergency Operating Procedures
8.1 Running Out of Fuel on a Slope .................................................8.1
8.2 “Jump Starting” the Machine ......................................................8.1
8.3 Towing the Machine ...................................................................8.2
8.4 Releasing the Brakes .................................................................8.3
9 Maintenance & Lubrication
9.1 General Information ....................................................................9.1
9.2 Maintenance Notes .....................................................................9.1
9.3 Cleaning The Machine ................................................................9.1
(1) Safety Signs ...........................................................................9.2
9.4 Battery Disposal .........................................................................9.2
9.5 Hydraulic Oil Under Pressure .....................................................9.2
9.6 Skip Support ...............................................................................9.2
(1) To fit a Skip Support ..............................................................9.3
9.7 Articulation Lock .........................................................................9.4
(1) To Fit the Articulation Lock ....................................................9.4
9.8 Battery Removal .........................................................................9.4
9.9 Air Cleaner ..................................................................................9.5
(1) Daily Maintenance .................................................................9.5
(2) Dismantling the Air Cleaner ...................................................9.6
9.10 Engine Oil ...................................................................................9.7
(1) To Check the Level ................................................................9.7
(2) To Add Oil. .............................................................................9.8
9.11 Engine Coolant ...........................................................................9.9
(1) To Top Up the Cooling System ..............................................9.9

Table of Contents - 4 TA1EH
Table of Contents
(2) Coolant .................................................................................9.10
9.12 Hydraulic System.......................................................................9.10
(1) To Check the Hydraulic Oil Level .........................................9.11
(2) To Add Hydraulic Oil ............................................................9.12
9.13 Fuel System ..............................................................................9.12
(1) To Add Fuel ..............................................................................9.12
9.14 Wheels and Tyres .....................................................................9.13
(1) Recommended Pressures ....................................................9.13
9.15 Maintenance Schedule .............................................................9.14
9.16 Lubrication Diagram ..................................................................9.15
9.17 Lubrication Chart .......................................................................9.16
9.18 Fluids and Lubricants ................................................................9.16
(1) Engine Oil .............................................................................9.16
(2) Hydraulic System .................................................................9.17
(3) Engine Coolant .....................................................................9.17
(4) Fuel System .........................................................................9.17
(5) Grease ..................................................................................9.17
9.19 Fluid Capacities ........................................................................9.17
10. Troubleshooting
10.1 General Troubleshooting ..........................................................10.1
(1) Engine will not start ..............................................................10.1
(2) “Low” engine oil pressure light comes on .............................10.1
(3) “High” coolant temperature light comes on ..........................10.1
(4) Loss of coolant .....................................................................10.1
10.2 Electrical Troubleshooting .........................................................10.1
(1) Circuit breaker keeps “tripping out”. .....................................10.1
(2) System Dead ........................................................................10.1
(3) Charge warning light remains On with engine running .........10.1
(4) Lights and direction indicators do not work ..........................10.1
10.3 Hydraulic Troubleshooting ........................................................10.2
(1) No Pressure .........................................................................10.2
(2) Machine will not steer ...........................................................10.2
(3) Skip will not raise or tip .........................................................10.2
11. Recovery
11.1 Towing ......................................................................................11.1
11.2 Lifting with a Crane ...................................................................11.1
12 Storage, Decompressing & Disposal
12.1 Long Term Storage ...................................................................12.1
12.2 Decomissioning..........................................................................12.1
12.3 Recomissioning .........................................................................12.1
(1) If stored for more than a period of 6 months: .......................12.2
12.4 Disposal ....................................................................................12.2
12.5 Disposal of Used Batteries ........................................................12.2
13 Glossary of Terms
Appendix 1 - Hydraulic Diagrams

TA1EH Page 1 - 1
1. Introduction
1 Introduction
1.1 Important Information
Please read and follow this manual carefully. If you use the machine correctly:
• You will stay safe.
• Your machine will perform better and last longer.
We strongly recommend
• That your machine is properly maintained and regularly serviced, as specified in this manual.
• That you use original spare parts obtained from a Mecalac dealer.
We continually make improvements to these machines. We reserve the right to amend the
machine without changing these instructions.
Any modification to this machine which has not been approved by Mecalac in writing is prohibited
and immediately invalidates the manufacturer’s warranty.
The operator of this machine must be a competent person who has received thorough training in
theuseof thistypeofmachine. The operatormust besupervised by aknowledgeable supervisor.
For further information, please contact the Mecalac Service Department who will be happy to
help you.
1.2 Safety Alert System
The Safety Alert System identifies important safety messages in this manual. When you see this
symbol, adhere to all safety messages that follow to avoid possible injury or death.
1.3 Intended Use
The machine has been designed and tested to carry out the function of transporting various free
flowing materials. If used correctly, it will provide an effective means of transportation and meet
the appropriate performance standards and regulations.
This machine is not suitable for under ground working or use in hazardous environments.
Use of this product in any other way is prohibited and contrary to its intended use
1.4 Operations Manual
This manual is a guide to the safe operation of the machine and the layout and position of all
controls. It also contains details of checks and procedures within the scope of the operator to
keep the machine in a safe and serviceable condition.
This manual is not a training manual. Contact your local dealer or distributor for details of suitable
training courses.
Any person who intends to use this equipment must read this operations manual carefully before
operating the machine.
Make sure this operations manual is kept with the machine at all times and is in good condition
- replace the manual immediately if it becomes dirty, damaged or has been lost. The manual
holder is located in the back of the seat (Figure 1.1) and is lockable

Page 1 - 2 TA1EH
1. Introduction
Replacement or additional copies of this publication can be ordered from your dealer.
Figure 1.1 - Operations Manual Location
1.5 Identification Plate
The Vehicle Identification Number (VIN) is recorded on a plate (Figure 1.2) located on the right
hand side of the rear chassis frame.
Figure 1.2 - Vehicle Identification Number Plate Location
1. VIN Plate
You are advised to keep a record of your machines VIN number and the information recorded on
the plate in a safe place
COV00001
1

TA1EH Page 1 - 3
1. Introduction
.Figure 1.3 - Vehicle Identification Plate Information
Figure 1.4 Vehicle Identification Plate - German
Figure 1.5 - Vehicle Identification Plate - Non EU
1. Company Address
2. Vehicle Identification Number
3. Machine Model
4. Designation
5. Operating Mass (Unladen)
6. Payload
7. Engine Power
8. Year Of Manufacture
9. Model Year
10. Bar Code
11. Works Order Number
1. Company Address
2. Vehicle Identification Number
3. Machine Model
4. Designation
5. Operating Mass (Laden)
6. Maximum Front Axle Load
7. Maximum Rear Axle Load
8. Engine Power
9. Build Year
10. Model Year
11. Bar Code
12. Works Order Number
1. Company Address
2. Vehicle Identification Number
3. Machine Model
4. Designation
5. Operating Mass
6. Payload
7. Engine Power
8. Year Of Manufacture
9. Bar Code
10. Works Order Number

Page 1 - 4 TA1EH
1. Introduction
1.6 Warranty Registration
Your dealer will have registered you as the owner with Mecalac at the time of sale. Should you
have any queries please consult your dealer in the first instance.
1.7 Warranty and Maintenance
Full terms and conditions of the warranty can be found on the warranty certificate incorporated
in or accompanying this manual.
1.8 Service and Replacement Parts Enquiries
Please state the vehicle type and the Vehicle Identification Number (VIN) when making enquiries
or orders and in all written correspondence.
1.9 Official Documents GB and the European Community
(1) CE mark
The Machinery Safety directive is intended to harmonise all the machinery safety regulations
throughout the community so that there will be no technical barriers to trade.
Compliance with the essential safety requirements of the EEC directives 2006/42/EC
(machinery), 2000/14/EC (Noise) and 2004/108/EC, permits companies to CE mark their
products.
The directive affects almost every equipment supplier and user in the community and in
particular, applies to this type of machine.
The regulations require that potential hazards from machinery are properly addressed and
guarded against.
The EC declaration of conformity is a requirement of CE marking. The declaration for this
machine (Figure 1.6) follows.
(2) The CE Mark document has an additional GB Certificate of Conformance
following Brexit.

TA1EH Page 1 - 5
1. Introduction
Figure 1.6 - Copy of CE Certificate
Contents of the EC Declaration of Conformity
2006/42/EC Machinery Directive
Manufacturer: Mecalac Construction Equipment UK Ltd
Central Boulevard
Prologis Park
Keresley End
Coventry
CV6 4BX
United Kingdom
Name of Person to Compile Technical File: Steve Price
Address of Person to Compile Technical File: Mecalac Construction Equipment
UK Ltd
Generic Denomination: Compact Dumper
Machine Function: Earth-moving machinery
Model / Type: TA1EH
Serial/VIN number
Commercial Name: Same as Model /Type
MECALAC CONSTRUCTION EQUIPMENT UK LIMITED hereby declares that the above piece of
machinery is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC).
MECALAC CONSTRUCTION EQUIPMENT UK LIMITED hereby declares that the above piece of
machinery is in conformity with the provisions of the following other EC-directives: Non-Road engine
emissions (EU) 2016/1628, Noise - Equipment Used Outdoors (2000/14/EC) and Electromagnetic
Compatibility (EN 13309:2010) (presumption of conformity of conformance to 2014/30/EU According to EN
13309:2010 ANNEX ZA).
MECALAC CONSTRUCTION EQUIPMENT UK LIMITED hereby declares that the following standards
have been used: EN474-1 & EN474-6
Place of Issue: Coventry, United Kingdom
Date of Issue:
Empowered signatory
Eric Lepine
Chief Operating Officer

Page 1 - 6 TA1EH
1. Introduction
Contents of the GB Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
Manufacturer: Mecalac Construction Equipment UK Ltd.
Central Boulevard
Prologis Park
Keresley End
Coventry
CV6 4BX
United Kingdom
Name of Person to Compile Technical File: Steve Price
Address of Person to Compile Technical File: Mecalac Construction Equipment UK Ltd
Generic Denomination: Compact Dumper
Machine Function: Earth-Moving Machinery
Model/Type: TA1EH
Serial/VIN Number:
Commercial Name: Same as Model/Type
MECALAC CONSTRUCTION EQUIPMENT UK LIMITED hereby declares that the above piece of
machinery is in conformity with the provisions of these regulations.MECALAC CONSTRUCTION
EQUIPMENT UK LIMITED hereby declares that the above piece of machinery is in conformity with the
provisions of the following other enactments:
Noise Emission in the Environment by Equipment for use Outdoors Regulations 2001
and Electromagnetic Compatibility (BS EN 13309:2010) (presumption of conformity of conformance to
Electromagnetic Compatibility Regulations 2016 according to BS EN 13309:2010 Annex ZA).
MECALAC CONSTRUCTION EQUIPMENT UK LIMITED hereby declares that the following standards
have been used: BS EN474-1 & BS EN474-6.
Place of Issue: Coventry, United Kingdom
Date of Issue:
Empowered Signatory:
Eric Lepine
Chief Operating Officer

TA1EH Page 1 - 7
1. Introduction
1.10 California Proposition 65
California (USA) state law stipulates that the manufacturers of machines operated within its
borders must provide a clear warning to customers regarding exposure to substances commonly
associated with the machine that are recognized by the state as harmful. Mecalac complies with
this requirement by providing the following information.
1.11 Bulletin Compliance
• You must take action and comply with any safety bulletins transmitted to you by your dealer or
by Mecalac.
• Make sure the details of ownership of the machine are recorded by your dealer and the
information is accurate and up to date. Failure to do so may result in critical safety information
being withheld.
• Bulletins can only be issued to the recorded owner or keeper of the equipment. It is your
responsibility to make sure that your dealer or Mecalac has your correct details.
• If you are the new owner contact your local dealer with your details and quote the machines
VIN number to make sure you receive any future bulletins or updates.
1.12 Contacting the Manufacturer
At times it may be necessary to contact the manufacturer of this machine. You must supply the
Model and VIN Number of the machine together with your name and contact details.
You must contact Mecalac for:
• For any product modifications to your machine.
• To report an accident involving Mecalac equipment.
• Product applications and safety.
• Standards and regulations compliance.
• To report change of ownership or ownership details (if not reported to a Mecalac dealer).
1.13 Transfer of Machine ownership
If you sell or otherwise dispose of your machine you must tell your dealer or otherwise Mecalac:
• The name and address of the new owner
• The model and VIN number of the machine
• The date of transfer or disposal.
California
Proposition 65 California Proposition 65
Warning: This product contains and/or emits lead and
leadcompounds,dieselengineexhaust,andusedengine
oil, chemicals known to the state of California to cause
cancer
Warning:This product contains and/or emits lead, lead
compounds and carbon monoxide chemicals known to
the state of California to cause birth defects or other
reproductive harm

Page 1 - 8 TA1EH
1. Introduction

TA1EH Page 2 - 1
2. Safety
2 Safety
This manual is designed as a guide to the Machines Controls, Operation and Maintenance. IT IS
NOT A TRAINING MANUAL
2.1 Safety Alert System
The Safety Alert Symbol is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death
2.2 ANSI Hazard Classification System
(1) Only Applicable to ANSI Safety Signs)
ANSI safety signs are only fitted to machines used in the US, Canada, Australia and New
Zealand.
A multi-tier hazard classification system is used to communicate potential personal injury
hazards.
The following signal words used with the safety alert symbol indicate a specific level of severity
of the potential hazard
All are used as attention getting devices on safety signs fixed to the machinery to assist in
potential hazard recognition and prevention
bDANGER
DANGER - (Always used with a safety alert symbol and white letters on a red background)
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
bWARNING
WARNING - (Always used with a safety alert symbol and black letters on an orange background)
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
bCAUTION
CAUTION - (Always used with a safety alert symbol and black letters on a yellow background)
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Page 2 - 2 TA1EH
2. Safety
(2) Property Damage
(3) Procedure
NOTICE
NOTICE - (Used without a safety alert symbol and white italic letters on a blue background) Is
used to address practices not related to personal injury
PROCEDURE
PROCEDURE - (Used without a safety alert symbol and black letters on a green background).
This indicates a procedure that must be followed step by step for safe operation. Make sure all
safety notes have been considered before beginning the procedure.

TA1EH Page 2 - 3
2. Safety
2.3 Personal Protective Equipment (PPE)
You must wear the PPE shown in the tables below at all times when operating this equipment.
Do not wear rings, scarves or open jackets. Make sure that all loose clothing is tightly secured.
Long hair must be restrained.
You must wear the following PPE when site conditions dictate.
You must wear the following PPE when performing maintenance on the machine.
You must wear the following PPE when site conditions dictate when performing
maintenance on the machine.
Protective
Helmet A protective helmet must be worn at all times to
prevent injury from falling
objects
Safety
Boots Safety boots must be worn at all times when operating
this equipment
Ear
Defenders Ear protection must be worn at all times when
operating or near this
equipment
Safety
Glasses Safety glasses must be worn at all times to prevent
eye injury from flying
objects
High
Visibility
Clothing
High visibility clothing must
be worn at all times when
operating this equipment.
Seat Belt The seat belt must be worn
at all times when operating
this equipment
Protective
Gloves Protective gloves must be worn when necessary to
prevent injury from sharp
objects.
Face
Shield Aface shield must be worn when conditions dictate to
prevent eye or facial injury
from flying objects
Dust Mask A dust mask must be worn
when site conditions dictate Respirator A respirator must be worn when site conditions dictate
Protective
Clothing Protective clothing must be
worn when site conditions
dictate
Safety
Glasses Safety glasses must be worn at all times to prevent
eye injury from flying
objects.
Safety
Boots Safety boots must be worn at all times to prevent
injury.
Protective
Clothing Protective clothing must be worn when conditions
dictate.
Protective
Gloves Protective gloves must be worn when conditions
dictate
Dust Mask A dust mask must be worn
when conditions dictate Face Shield Aface shield must be worn when conditions dictate to
prevent eye or facial injury
from flying objects

Page 2 - 4 TA1EH
2. Safety
2.4 General Safety Information
Consult your dealer or distributor for details of training courses.
All the time you are working on or with the machine you must consider any possible hazards and
how to avoid them.
Only authorised persons must be allowed to operate this machine.
Unauthorised use of this machine may invalidate your insurance.
Operators and maintenance staff must always comply with the following precautions. These
precautions are given here for your protection. Review them carefully before operating the
machine and before performing general maintenance or repairs. Supervising staff must develop
additional precautions relating to the specific work area and local safety regulations.
Warnings about the Operator
• Before operating the machine make sure you have had proper training and are fully
conversant with the machine and its operation - If in doubt ASK!
• Make sure you, and anyone else who uses the machine, have been trained to operate it
correctly and are physically and mentally fit.
• Do not operate the machine if you are unfit to do so because of alcohol or drugs etc.
• Personal Protective Equipment must be used as specified on pages 2 - 2 and 2 - 3.
• Read this instruction manual carefully before operating the machine. Make sure this
instruction manual is kept with the machine at all times and is in good condition - replace the
manual immediately if it becomes dirty, damaged or lost.
• Read and understand all safety signs before operating the machine.
• Check seat belts daily. YOU MUST ALWAYS WEAR A SEAT BELT WHEN OPERATING THE
MACHINE.
• If the machine is fitted with ROPS and the machine should roll over, the Operator must grip
the steering wheel firmly allowing the seat belt to restrain him/her in the seat until the machine
comes to rest.
Warning for the supervisor
• Establish a training programme for all operators to make sure they are fully familiar with its
operation.
Warnings about other people
• Make sure all bystanders are made fully aware of the safety instructions associated with this
machine and are kept well clear of the operating area.
• Do not carry passengers.
Warnings about the machine
• Make sure the ROPS is not damaged and has no unauthorised modifications.
• Always make sure there is adequate ventilation around the machine. Never run the engine in
an enclosed area without good ventilation or next to combustible materials.

TA1EH Page 2 - 5
2. Safety
• Stop the engine before refuelling, if there is a spillage mop it up and do not start the engine
until it has been done.
• The exhaust gets extremely hot. Do not place anything on top of it and keep all combustible
materials clear. Do not attempt any maintenance on a hot engine.
• Check your local laws and regulations, the engine may require a spark arrester etc.
• Before performing any maintenance on the machine, place a warning tag on the machine to
prevent accidental start-up and remove the start key and battery isolator. Put the locking bar
into position to prevent the front and rear chassis moving and creating a crushing zone.
• Do not inspect or clean the machine with the engine running.
• Make sure all guards or shields are in place before using the machine.
• Before carrying out maintenance on the hydraulic system make sure the hydraulic fluid is cool
and there is no residual pressure in the hydraulic circuit - hydraulic fluid leaking under
pressure can penetrate the skin.
• Do not operate the machine if it is damaged, improperly adjusted or not completely and
correctly assembled.
• Keep footplates and steps free from dirt, oil, snow, ice etc.
• Do not remove the radiator cap when the engine is hot. Do not add coolant to a hot engine.
• Tyre changes and repairs to punctured tyres MUST only be carried out by fully trained
operatives using the correct equipment. The manufacturer of this machine recommends a
competent firm is employed to carry out these tasks.
Warnings about the work environment
Danger Zone
Around the dumper, there a danger zone, as shown in the image. It extends 3m from the sides
of the dumper and 10m from the front and back.
No person should be in the danger zone when the dumper is operating, other than the dumper
operator.
The danger zone is in place to prevent serious accidents, following recommendations from
experts across the Construction industry. Please follow this advice.
• Be familiar with all prohibited work areas such as excessive slopes and dangerous terrain
conditions.
Dumper
3m
10m10m
3m

Page 2 - 6 TA1EH
2. Safety
• Do not drive on slopes or gradients that exceed the safe limits stated for this machine in this
manual.
• If the machine is to be used on the public highway or at night lighting in accordance with
national requirements of the country concerned must be fitted.
• Always use driveways approved by site management when driving around the site.
• In the event of an electrical/lightening storm park the machine in a safe place, dismount and
seek shelter
• Always park machine correctly on firm, level ground where it will not cause an obstruction or
danger - chock the wheels if necessary. DO NOT LEAVE THE ENGINE RUNNING or the start
key in the start switch.
• Before taking the machine on public roads make sure that the machine complies with all road
traffic regulations and obey all driving laws.Warnings about using the Skip
• Do not work under a raised skip unless the props/supports are fitted and locked in position.
• Only fill skip with free flowing loads.
• When manoeuvring or driving the machine with the skip raised take extreme care as forward
visibility will be restricted.
• Do not drive around the site with the skip raised.
• The operator must get off machine when loading the dumper skip.
• Do not drive the machine on the public highway with the skip in the fully tipped position.
If anyone has any concerns with any safety aspect of the machine the problem must be
reported and the machine must not be used until the safety concerns have been rectified
or an authorised person has checked and satisfied the site personnel the machine is safe
to use.
2.5 Seat Belt and Green Beacon (Option)
A seat belt is provided for operator safety. It is important that the seat belt is inspected and
checked regularly See Maintenance Section.
Failure to properly inspect and maintain a seat belt can result in death or serious injury.
The seat belt MUST be worn at all times when operating this equipment.
An optional green beacon is available. The green beacon shows from a distance that the dumper
driver is wearing his seatbelt. The beacon is mounted on the ROPS frame and flashes when in
operation. Do not use the green beacon on the public highway.
2.6 ROPS
A ROPS (Roll Over Protective Structure) is provided for operator safety.
Although ROPS appear to be relatively maintenance-free, regular periodic inspections to make
sure ROPS are damage free and thus capable of functioning in a roll over cannot be over
emphasized.
Through periodic inspections, cracks, loose bolts, damage, and other normal wear and tear
related problems can be eliminated before they become serious.