Mect 04 Series User manual

ME7053_08
07/19
USER’S MANUAL for
TPAC1007 04 series
HMI with PLC

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/191
INDEX
1. Introduction.............................................................................................................. 2
1.1. Staff skill............................................................................................................ 2
1.2. Symbols.............................................................................................................. 2
1.3. Terms ................................................................................................................. 2
1.4. Security .............................................................................................................. 3
1.5. REFERENCE MANUAL.................................................................................. 3
2. System description................................................................................................... 4
2.1 Specification......................................................................................................... 5
2.2 Wiring description AA model............................................................................ 6
2.3 Wiring description AB model............................................................................ 7
2.4 Wiring description AC model............................................................................ 9
2.5 Mechanical dimensions ......................................................................................10
2.6 Panel mounting...................................................................................................13
2.6.1 Distance..................................................................................................... 13
3. Connections TPAC1007 04................................................................................... 14
3.1 Isolation......................................................................................................... 14
3.2 System power supply....................................................................................14
3.2.1 Fuse ............................................................................................................15
3.3 IO wiring..........................................................................................................15
3.4 System variables .............................................................................................. 17
3.5 ModBus wiring...................................................................................................21
4. Peripherals .............................................................................................................22
4.1 USB.................................................................................................................. 22
4.2 Ethernet............................................................................................................ 22
4.3 Micro SD-Card................................................................................................. 22
5. HMI........................................................................................................................ 22
6. How to order.......................................................................................................... 22

HMI with PLC: TPAC1007_04 Mect S.r.l
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1. Introduction
To grant a fast setup of the device please follow carefully the information in this
manual.
1.1. Staff skill
Products described in this manual are devoted to PLC programmers or automation
experts only. MECT S.r.l. declines any responsibility about malfunctioning or
damage caused by incorrect use of MECT devices, due to noncompliance to this
manual information. MECT S.r.l has an help desk.
1.2. Symbols
Danger
Follow this advice to avoid people injury.
Warning
Follow this advice to protect the device.
Caution
Follow this advice to have a more effective performance.
ESD ( Electrostatic discharge)
Danger: possibly damage due to Electrostatic discharge.
Note
Step to follow for a correct installation.
Additional information
1.3. Terms
PLC: TPAC1007
Terminals: MPNC005, MPNC020, MPNC030, MPNC035
System: PLC (TPAC1007) with terminals

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1.4. Security
Attention
Switch off devices before connecting them.
ESD (Electrostatic discharge)
Modules have electronic components that can be damaged by.
electrostatic discharge. Be sure to be connected to ground when
handle the devices.
The instrument has no power switch and no internal fuse, but it powers on
immediately after connecting a correct power supply input (check the power supply
value on the instrument label). Keep the power supply line as short as possible and
keep it separate from other power lines.
For security reasons it is necessary to have a 2 section power switch with a fuse near
the instrument and easily replaceable.
Avoid the presence of other power actuators in the same control panel, high humidity,
excessive heat and corrosive gas.
Instruments must have a power supply from security transformers or SELV
transformers.
1.5. REFERENCE MANUAL
The Quick Start (downloadable from the web site)
and MectSuite Tutorial are the reference manuals
for MectSuite to develop HMI and PLC
applications.

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2. System description
TPAC1007 is a device composed by a PLC and a HMI with touch-screen monitor
4.3” width and 480 x 272 pixel resolution with 262.000 colors.
TPAC1007 allows the supervision of networked Modbus RTU and Modbus TCP
devices. The networks are managed simultaneously by TPAC1007 and data from a
network can be sent to another thus creating a bridge between the two networks.
On TPAC1007 a Micro-USB host port is present, that allows, with an adapter, the use
of an USB-pen drive for software updates and data log. Through a GPRS/UMTS or
Wi-Fi key (optionally sold by Mect) is possible to connect the operator panel to a
Wi-Fi or Mobile network. Settings under MENU OPTIONS NETWORK_CFG
tab “Wi-Fi” or tab “Mobile”
On TPAC1007 are up to 1 Kbyte of retentive variables stored on flash.
The device is also able to manage an up to 64GB wide, micro SD card. The SD card
is factory mounted on request.
A real-time clock maintains the date and time up to four months with the device
turned off.
TPAC1007 is equipped with a micro PLC with several digital and analogue I/O to
make a small automation of the process.
The device can be used in horizontal or in vertical orientation with the option "V"
(see following pictures).
Figure 1: Front view TPAC1007 (horizontal version)
Figure 2: front view TPAC1007 (vertical version)

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2.1 Specification
TPAC1007 is based on a multiprocessor system. PLC and HMI are based on a
454MHz ARM9
Table 1
PLC Hardware characteristics
PLC Processor
ARM926JE 454MHz
RAM
128MB
FLASH
128MB
Non volatile variables
On FLASH memory
Real Time Clock
Yes with rechargeable battery
Screen
TFT 480 x 272 pixel 262k colors
Touch screen
Resistive 4 wires
Ethernet
10Mbit/s - 100Mbit/s self recognition
Micro-USB
Host 2.0
Micro SD
64 GB
PLC software characteristics
OS
LINUX 2.35
PLC
IEC61131-3
Graphics
Based on QT library
ModBus
Modbus RTU master
Storage memory
Possibility of history storage
Field bus main features
Modbus RTU
Master/ Client 2 wires
Modbus TCP
Master/ Client
Power supply
1236VDC
Power
3.5W digital output off
Electromagnetic compatibility
The electromagnetic compatibility tests have been carried out at accredited
laboratories, acc ording to EN 61326-1, EN 61131-2 and EN 61000-6-2standards.

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2.2Wiring description AA model
See table for wiring of model TPAC1007 04 AA:
Table 2
TPAC1007 04 AA Expansion features
Universal
analogue
inputs
N° 2
(in1 –in2)
Input type
Resolution
Bit
Note
020 mA
0.005mA
12
Input impedance 8
0V
0.003V
12
Input impedance
500k
Thermocouples
J(0°C 600°C),
T(0°C 400°C),
K(0°C 1200°C)
S(0°C 1710°C)
B(100°C 1800°C)
R(0°C 1500°C)
1°C
12
Cold junction
compensation
PT100 r
-40.0°C 200.0°C
0.1°C
12
PT100 E
-40°C800°C
1°C
12
Analogue
output
N° 2
(out1-out2)
Output type
Resolution
Bit
Note
020 mA
0.01mA
12
Max impedance :
400
010V
0.01V
12
Min impedance :
1K
PWM @250Hz
1%
Min impedance: 1K
Analogue
output
N° 2
(out3-out4)
0-10V
0.01V
12
Min impedance: 1K
PWM @250Hz
1%
Min impedance: 1K
Digital
inputs
N°4
(din9-
din12)
Input type
Resolution
Note
PNP or NPN (factory
preset)
PLC cycle
time
Inputs din9 and din10
can be used as
incremental encoder
max input frequency:
40kHz
din9: input A /
Capture(µs)
din10: input B
Configurable
Digital I/O
N°8
(din1-din8
/ dout1 -
dout8)
I/O Type
Resolution
Note
PNP
PLC cycle
time
200mA max for each
output. 2 A max all
outputs.

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2.3Wiring description AB model
See table for wiring of model TPAC1007 04 AB:
Table 3
TPAC1007 04 AB Expansion features
Universal
analogue
inputs
N° 2
(in1 –in2)
Input type
Resolution
Bit
Note
020 mA
0.005mA
12
Input impedance 8
0V
0.003V
12
Input impedance
500k
thermocouples
J(0°C 600°C)
T(0°C 400°C)
K(0°C 1200°C)
S(0°C 1710°C)
B(100°C 1800°C)
R(0°C 1500°C)
1°C
12
Cold junction
compensation
PT100 r -40.0°C 
200.0°C
0.1°C
12
PT100 E
-40°C800°C
1°C
12
Analogue
inputs
N°3
(in3-in5)
0V
0.005V
12
Input impedance
25k
Analogue
output
N° 2
(out1-out2)
Output type
Resolution
Bit
Note
020 mA
0.01mA
12
Max impedance:
400

HMI with PLC: TPAC1007_04 Mect S.r.l
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010V
0.01V
12
Min impedance: 1K
PWM @250Hz
1%
Min impedance : 1K
Analogue
output
N° 2
(out3-out4)
010V
0.01V
12
Min impedance: 1K
PWM @250Hz
1%
Min impedance: 1K
Digital input
N°1
(din9)
Input type
Resolution
Note
PNP o NPN (factory
preset)
PLC cycle
time
Configurable
Digital I/O
N°8
(din1-din8
/ dout1 -
dout8)
I/O Type
Resolution
Note
PNP
PLC cycle
time
200mA max for each
output. 2 A max all
outputs.

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2.4Wiring description AC model
See table for wiring of model TPAC1007 04 AC:
Table 4
TPAC1007 04 AC Expansion features
Universal
analogue
inputs
N° 2
(in1 –in2)
Input type
Resolution
Bit
Note
020 mA
0.005mA
12
Input impedance 8
0V
0.003V
12
Input impedance
500k
thermocouples
J(0°C 600°C)
T(0°C 400°C)
K(0°C 1200°C)
S(0°C 1710°C)
B(100°C 1800°C)
R(0°C 1500°C)
1°C
12
Cold junction
compensation
PT100 r -40.0°C 
200.0°C
0.1°C
12
PT100 E
-40°C800°C
1°C
12
Analogue
output
N° 1
(out1)
Output type
Resolution
Bit
Note
020 mA
0.01mA
12
Max impedance :
400
0-10V
0.01V
12
Min impedance :
1K
PWM @250Hz
1%
Min impedance: 1K
Digital
inputs
N°4
(din9-din12)
Input type
Resolution
Note
PNP o NPN (factory
preset)
PLC cycle
time
Inputs din9 and din10
can be used as
incremental encoder
max input frequency:
40kHz
din9: input A /
Capture(µs)
din10: input B
Configurable
Digital I/O
N°8
(din1-din8 /
dout1 -
dout8)
I/O Type
Resolution
Note
PNP
PLC cycle
time
200mA max for each
output. 2 A max all
outputs.

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1910
2.5 Mechanical dimensions
In the following figures see the TPAC1007 dimensions.
Panel with frame mounting and hooks fastening:
Encumbrance
Front view Side view

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1911
Mounting plate
Panel with frame mounting and screws fastening:
Encumbrance
Front view Side view
Mounting plate

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1912
Panel without frame mounting:
To mount it is necessary that the display is exactly at the same panel height, so for
metal panels below 2,5mm it is necessary to insert a shim to reach the exact quote.
Front view Side view
Technical specification
Table 5
MECHANICAL
Material
ABS, Polycarbonate
Installation
Panel installation
Environmental conditions
Operative temperature
0 °C ... 55 °C
Storage Temperature
-20 °C ... +85 °C
Relative Humidity
5 % a 95 % no condensation
Electric isolation
Air clearance
According to IEC 60664-1
Pollution
According to IEC 61131-2
2
Protection
Rear protection
IP 20
Front protection
IP65
Attention
Install the device in a panel with no more than 55 °C.

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1913
2.6 Panel mounting
2.6.1 Distance
System must be installed with a space for heat dissipation and cabling. Avoid
superimposing cabling to avoid EMC problems.
Figure 6A –Horizontal mounting
Figure 6B –Vertical mounting

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1914
3. Connections TPAC1007 04
Power supply
3.1 Isolation
Device has a galvanic isolation between power supply and RS485 serial line.
3.2 System power supply
Il TPAC1007 04 has a 12Vdc to 36Vdc supply for the main board and the expansion
board as well, according to the scheme in the below figure. Both supply can be
connected to the same power supply.
The circuit of the digital outputs is powered by the 29 (-) and the 30 (+) terminals.
This circuit can be externally separated by a switch of power.
System is protected against reverse power supply.
Attention
A wrong value for the power supply can cause a damage to the
device.

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1915
3.2.1 Fuse
System has no internal fuse , so it is suggested the use of an external 500mA fuse for
the panel power supply.
3.3 IO wiring
Analogue and digital wiring
in_1/pt100_1
pt100_1
gnd
1 2 3 4 5 6 7 8 9 10 11
rosso rosso blu
in_1/pt100_1
pt100_1
gnd
1 2 3 4 5 6 7 8 9 10 11
- +
in_1/pt100_1
pt100_1
gnd
1 2 3 4 5 6 7 8 9 10 11
+
-
+ -
power source
3 wire PT100 input. Wiring with too high
resistance can cause measure errors. To use 2 wire
PT100 short terminals 2 and 3.
T/C input. Thermocouples must be isolated type.
Use only proper thermocouples wire.
mA/V Input. Analogue inputs 4÷20mA and 0÷10V
are connected to input and GND terminals. See
figure to connect a 2 wire transducer with external
power supply.

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1916
TPAC1007
digital output
digital input
+24V
+24V
Rload
Rin
29
29
30
28
28
30
Connect to the input “DIN10” count (Clock) while in the input “DIN9” the direction:
• DIN9 = 0 counter UP
• DIN9 = 1 (24V) counter down
Digital I/O. Terminals 21 ÷ 28 can be configured as
digital input or output . See in the figure the 28
terminal connection.
Terminals “17, 19 and 20” are high speed inputs
(freq, ect)
Connecting to bidirectional encoder.
Connecting to mono directional encoder.

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1917
3.4System variables
Table 6
Variable name
Description
R/W
Description
PLC_FWrevision
Revision
RO
Expansion firmware revision
PLC_HWconfig
HW
configuration
RO
PLC_DigDir_1
PLC_DigDir_2
PLC_DigDir_3
PLC_DigDir_4
PLC_DigDir_4
PLC_DigDir_5
PLC_DigDir_6
PLC_DigDir_7
PLC_DigDir_8
Digital I/O type
RW
1 bit to 8
1 output
0 input
bit 9 to 16 not used
PLC_AnInConf_1
Analogue input
configuration 1
RW
Bit 0..3 input 1 configuration
analogue input configuration 4 bit
for each channel
0 not configured
1 current
2 voltage
3 TCJ (J type thermocouple)
4 TCK (K type thermocouple)
5 TCT (T type thermocouple)
6 PT100E (1 digit Resolution)
range:
-40 +800°C
7 PT100R (0.1 digit Resolution)
range:
-40 +200°C
8 TCS (S type thermocouple)
9 TCB (B type thermocouple)
10 TCR (R type thermocouple)
PLC_AnInConf_2
Analogue input
configuration 2
RW
Bit 0..3 input 2 configuration
analogue input configuration 4 bit
for each channel:
0 not configured
1 current
2 voltage
3 TCJ (J type thermocouple)
4 TCK (K type thermocouple)
5 TCT (T type thermocouple)
6 PT100E (1 digit Resolution)
range:
-40 +800°C
7 PT100R (0.1 digit Resolution)
range:
-40 +200°C

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1918
8 TCS (S type thermocouple)
9 TCB (B type thermocouple)
10 TCR (R type thermocouple)
PLC_AnOutConf_1
Analogue output
configuration 1
RW
0 not configured
1 current
2 voltage
3 pwm
PLC_AnOutConf_2
Analogue output
configuration 2
RW
0 not configured
1 current
2 voltage
3 pwm
PLC_AnOutConf_3
Analogue output
configuration 3
RW
0 not configured
1 NOT USED
2 voltage
3 pwm
PLC_AnOutConf_4
Analogue output
configuration 4
RW
0 not configured
1 NOT USED
2 voltage
3 pwm
PLC_AnIn_1
Analog input
value 1
RO
Conf 1: 0 ÷ 20000
resolution 5 digit
value: 0.0 ÷
20.000mA
Conf 2: 0 ÷ 10000
resolution 3 digit
value: 0.0 ÷ 10.000V
Conf 3: 0 ÷ 600
resolution 1 digit
value: 0 ÷ 600°C
Conf 4: 0 ÷ 1200
resolution 1 digit
value: 0 ÷ 1200°C
Conf 5: 0 ÷ 400
resolution 1 digit
value: 0 ÷ 400°C
Conf 6: -40 ÷ 800
resolution 1 digit
value: -40 ÷ 800°C
Conf 7: -400 ÷
2000
resolution 1 digit
value: -40.0 ÷ 200.0°C
Conf 8: 0 ÷ 1710
resolution 1 digit
value: 0 ÷ 1710°C
Conf 9: 100 ÷ 1800
resolution 1 digit
value: 0 ÷ 1800°C
Conf 10: 0 ÷ 1500
resolution 1 digit
value: 0 ÷ 1500°C
PLC_AnIn_2
Analog input
value 2
RO
Conf 1: 0 ÷ 20000
resolution 5 digit
value: 0.0 ÷
20.000mA
Conf 2: 0 ÷ 10000
resolution 3 digit
value: 0.0 ÷ 10.000V
Conf 3: 0 ÷ 600
resolution 1 digit
value: 0 ÷ 600°C
Conf 4: 0 ÷ 1200
resolution 1 digit
value: 0 ÷ 1200°C

HMI with PLC: TPAC1007_04 Mect S.r.l
ME7053_08 07/1919
Conf 5: 0 ÷ 400
resolution 1 digit
value: 0 ÷ 400°C
Conf 6: -40 ÷ 800
resolution 1 digit
value: -40 ÷ 800°C
Conf 7: -400 ÷
2000
resolution 1 digit
value: -40.0 ÷ 200.0°C
Conf 8: 0 ÷ 1710
resolution 1 digit
value: 0 ÷ 1710°C
Conf 9: 100 ÷ 1800
resolution 1 digit
value: 100 ÷ 1800°C
Conf 10: 0 ÷ 1500
resolution 1 digit
value: 0 ÷ 1500°C
PLC_Tamb
Cold junction
temperature
RO
0 ÷ 1000 resolution
1 digit
value: 0.0 ÷ 100.0
PLC_Encoder
encoder value
RO
encoder value
PLC_DigIn_1
PLC_DigIn_2
PLC_DigIn_3
PLC_DigIn_4
PLC_DigIn_5
PLC_DigIn_6
PLC_DigIn_7
PLC_DigIn_8
PLC_DigIn_9
PLC_DigIn_10
PLC_DigIn_11
PLC_DigIn_12
digital input
RO
digital input value
PLC_DigOut_1
PLC_DigOut_2
PLC_DigOut_3
PLC_DigOut_4
PLC_DigOut_5
PLC_DigOut_6
PLC_DigOut_7
PLC_DigOut_8
digital outputs
RW
digital output command
PLC_AnOut_1
Analogue output
1
RW
Conf 1
0 ÷ 2000
Conf 2
0 ÷ 1000
Conf 3
0 ÷ 100
PLC_AnOut_2
Analogue output
2
RW
Conf 1
0 ÷ 2000
Conf 2
0 ÷ 1000
Conf 3
0 ÷ 100
PLC_AnOut_3
Analogue output
3
RW
Conf 2
0 ÷ 1000
Conf 3
0 ÷ 100
PLC_AnOut_4
Analogue output
4
RW
Conf 2
0 ÷ 1000
Conf 3
0 ÷ 100
PLC_EncoderStart
Enable encoder
RW
1: enable bidirectional encoder
2: enable up count only encoder
Input A = 0 counter UP