Mect TPAC1008 02 Series User manual

ME7030_15
06/22
USER’S MANUAL for
TPAC1008 02 series
HMI with PLC

HMI with PLC: TPAC1008 02 Mect srl
ME7030_15 06/22

HMI with PLC: TPAC1008 02 Mect srl
ME7030_15 06/22
INDEX
1. Introduction ............................................................................................................... 1
1.1. Staff skill.............................................................................................................. 1
1.2. Symbols ............................................................................................................... 1
1.3. Terms................................................................................................................... 1
1.4. Security................................................................................................................ 2
1.5. REFERENCE MANUAL.................................................................................... 2
2. System description .................................................................................................... 3
2.1. Specification........................................................................................................ 4
3. Hardware installation ................................................................................................ 6
3.1. Mechanical dimensions ....................................................................................... 6
3.2. Panel mount......................................................................................................... 8
3.2.1. Distance ......................................................................................................... 8
4. TPAC1008 02 wiring ................................................................................................ 9
4.1. Connections......................................................................................................... 9
4.2. Power supply ..................................................................................................... 11
4.2.1. Isolation ....................................................................................................... 11
4.2.2. System power supply................................................................................... 11
4.2.3. Digital output power supply........................................................................ 11
4.2.4. Fuse.............................................................................................................. 11
4.3. Digital input/output wiring...............................................................................12
4.4. Analogue input wiring....................................................................................... 12
4.5. Analogue output wiring..................................................................................... 14
4.6. CanOpen (TPAC1008 02 AA model)...............................................................15
4.7. ModBus wiring (TPAC1008 02 AB model)..................................................... 17
4.8. Analogue outputs wiring (TPAC1008 02 AD/AE/AF models)........................17
4.9. ModBus wiring (on all models)......................................................................... 17
5. Peripherals...............................................................................................................18
5.1. USB....................................................................................................................18
5.2. Ethernet..............................................................................................................19
6. PLC and HMI.......................................................................................................... 19
6.1. System variables................................................................................................ 20
7. How to order............................................................................................................25

HMI with PLC: TPAC1008 02 Mect srl
1
ME7030_15 06/22
1. Introduction
To grant a fast setup of the device please follow carefully the information in this
manual.
1.1. Staff skill
Products described in this manual are devoted to PLC programmers or automation
experts only. MECT S.r.l. declines any responsibility about malfunctioning or damage
caused by incorrect use of MECT devices, due to noncompliance to this manual
information. MECT S.r.l has an help desk.
1.2. Symbols
Danger
Follow this advice to avoid people injury.
Warning
Follow this advice to protect the device.
Caution
Follow this advice to have a more effective performance.
ESD (Electrostatic discharge)
Danger: possibly damage due to Electrostatic discharge.
Note
Step to follow for a correct installation
Additional information
1.3. Terms
PLC: TPAC1008 02
Terminals: MPNC006; MPNC020; MPNC030; MPNC035
Systems: PLC (TPAC1008 02) with terminals

HMI with PLC: TPAC1008 02 Mect srl
2
ME7030_15 06/22
1.4. Security Attention
Switch off devices before connecting them.
ESD (Electrostatic discharge)
Modules have electronic components that can be damaged by.
electrostatic discharge. Be sure to be connected to ground when
handle the devices.
The instrument has no power switch and no internal fuse, but it powers on immediately
after connecting a correct power supply input (check the power supply value on the
instrument label). Keep the power supply line as short as possible and keep it separate
from other power lines.
For security reasons it is necessary to have a 2 section power switch with a fuse near
the instrument and easily replaceable.
Avoid the presence of other power actuators in the same control panel, high humidity,
excessive heat and corrosive gas.
Instruments must have a power supply from security transformers or SELV
transformers.
1.5. REFERENCE MANUAL
The Quick Start (downloadable from the web
site) and MectSuite Tutorial are the reference
manuals for MectSuite to develop HMI and PLC
applications.

HMI with PLC: TPAC1008 02 Mect srl
3
ME7030_15 06/22
2. System description
TPAC1008 02 is a device composed by a PLC and a HMI with touch-screen monitor
7” width and 800 x 480 pixel resolution with 262.000 colors. TPAC1008 02 has digital
and analogue input output, CanOpen and Modbus fieldbus, and a 100Mbit/s Ethernet
interface.
The networks are managed simultaneously by TPAC1008 02 and data from a network
can be sent to another thus creating a bridge between the two networks.
On TPAC1008 02 a USB host port is present, that allows, with an adapter, the use of
an USB pen drive for software updates and data log. Through a GPRS/UMTS or Wi-Fi
key (optionally sold by Mect) is possible to connect the operator panel to a Wi-Fi or
Mobile network. Settings under MENU OPTIONS NETWORK_CFG tab
“Wi-Fi” or tab “Mobile”
On TPAC1008 02 are up to 1 Kbyte of retentive variables stored on flash.
Instrument can be ordered with landscape or vertical (V option) orientation (see
following figures).
Figure 1: front view TPAC1008 02 (landscape version)
Figure 2: front view TPAC1008 02 (vertical version)

HMI with PLC: TPAC1008 02 Mect srl
4
ME7030_15 06/22
2.1. Specification
Il TPAC1008 02 is based on a multiprocessor system. PLC and HMI are based on a
454MHz ARM9, I/O interface and acquisition is managed by a Cortex M3 processor.
Two systems are on different boards and communicate via a CAN interface.
Table 1
PLC Hardware characteristics
PLC Processor
ARM926JE 454MHz
RAM
128MB
FLASH
128MB
Non volatile variables
On FLASH memory
Real Time Clock
Yes with rechargeable battery
Screen 7”
TFT 800 x 480 pixel 262k colors
Touch screen
Resistive 4 wires
Ethernet
10Mbit/s - 100Mbit/s self recognition
USB
Host 2.0
CANOpen
1 channel
Max Bit rate: 1Mbit/sec
Cycle time: 10msec
Serial output
RS485 full duplex (hardware configuration)
Hardware I/O characteristics
Processor
Cortex-M3 72MHz
PLC software characteristics
OS
LINUX 2.35
PLC
IEC61131-3
Graphics
Based onQT library
CAN Bus
CanOpen 2.0
ModBus
Modbus RTU master
Storage memory massa
Possibility of history storage
TPAC1008_02_AA - TPAC1008_02_AB
Digital input
8
Input Range 0 - 24Vdc +/- 15%
2 of them can be for mono/bidirectional encoder or
counter and 2 capture (ms)
Digital output
12
Max output current: 200mAdc@24Vdc
Analogue input
4
PT100, TCJ, TCK,TCT, S, B, R, 010Vdc, 020mA
Analogue output
2
010Vdc, 020mA, PWM @250Hz
Power
10 W without loads
TPAC1008_02_AD
Digital input
8
Input Range 0 - 24Vdc +/- 15%
2 of them can be for mono/bidirectional encoder or
counter and 2 capture (ms)

HMI with PLC: TPAC1008 02 Mect srl
5
ME7030_15 06/22
Digital output
12
Max output current: 200mAdc@24Vdc
Analogue input
4
PT100, TCJ, TCK,TCT, S, B, R, 010Vdc, 020mA
Analogue output
2
010Vdc, 020mA, PWM @250Hz
Analogue output
2
010Vdc, PWM @250Hz
Power
10 W without loads
TPAC1008_02_AE
Digital input
8
Input Range 0 - 24Vdc +/- 15%
2 of them can be for mono/bidirectional encoder or
counter and 2 capture (ms)
Digital output
12
Max output current: 200mAdc@24Vdc
Analogue input
4
PT100, TCJ, TCK,TCT, S, B, R, 010Vdc, 020mA
Analogue output
2
010Vdc, 020mA, PWM @250Hz
Analogue output
2
020mA
Power
10 W without loads
TPAC1008_02_AF
Digital input
8
Input Range 0 - 24Vdc +/- 15%
2 of them can be for mono/bidirectional encoder or
counter and 2 capture (ms)
Digital output
12
Max output current: 200mAdc@24Vdc
Analogue input
4
PT100, TCJ, TCK,TCT, S, B, R, 010Vdc, 020mA
Analogue output
2
010Vdc, 020mA, PWM @250Hz
Analogue output
1
020mA
Analogue output
1
010Vdc, PWM @250Hz
Power
10 W without loads
Power supply
1236VDC
Power
3.5W digital output off
Electromagnetic compatibility
The electromagnetic compatibility tests have been carried out at accredited
laboratories, according to EN 61326-1, EN 61131-2 and EN 61000-6-2standards.

HMI with PLC: TPAC1008 02 Mect srl
6
ME7030_15 06/22
3. Hardware installation
In the following figure there are mechanical dimensions of TPAC1008 02.
3.1. Mechanical dimensions
Side view
Figure 3
Rear view
Figure 4
Side view
Figure 5

HMI with PLC: TPAC1008 02 Mect srl
7
ME7030_15 06/22
Technical specification
Table 2
MECHANICAL
Material
Polycarbonate, Polyamide 6.6
Dimensions W x L x H
195 mm x 145 mm x 60.5 mm
Mounting plate
138mm x 188mm
Installation
Panel installation
Environmental conditions
Operating Temperature
0 °C ... 55 °C
Storage Temperature
-20 °C ... +85 °C
Relative Humidity
5 % a 95 % without condensation
Electric isolation
Air clearance
According to IEC 60664-1
Pollution according to
IEC 61131-2
2
Protection
Rear protection
IP 20
Front protection
IP65
Attention
Install the device in a panel with no more than 55 °C.

HMI with PLC: TPAC1008 02 Mect srl
8
ME7030_15 06/22
3.2. Panel mount
3.2.1. Distance
System must be installed with a space for heat dissipation and cabling. Avoid
cabling superimposing to avoid EMC problems.
Figure 6A –Horizontal mounting
Figure 6B –Vertical mounting

HMI with PLC: TPAC1008 02 Mect srl
9
ME7030_15 06/22
4. TPAC1008 02 wiring
4.1. Connections
In the following figure see the wiring diagram with the available I/O.
Figure 7
Bidirectional encoder:
Input A Encoder: IN 2
Input B Encoder: IN 3
Counter:
Direction input Counter: IN 2 (0: count up, 1: count down)
Clock input Counter: IN 3
* 2 Capture signals are available from 2.08 firmware version (see “PLC_Versione”
variable)
Capture 1 : IN 7
Capture 2: IN 5
The three pins of the M3 terminal (yellow highlighted) can be different related to the
model. The above image shows the TPAC1008_02_AA configuration.
You can find in sections 4.7, 4.8 and 4.9 all the configurations available.

HMI with PLC: TPAC1008 02 Mect srl
10
ME7030_15 06/22
Table 3
TPAC1008 02 AA
Analogue
inputs
N° 4
Input type
Resolution
BIT
Note
020 mA
0.005mA
12
Input impedance 8
0V
0.003V
12
Input impedance 500K
Thermocouples:
J(0°C 600°C),
T(0°C 400°C),
K(0°C 1200°C),
S(0°C 1710°C),
B(100°C 1800°C),
R(0°C 1500°C),
1°C
12
Cold junction
compensation
PT100 narrow range
-40.0°C 200.0°C
0.1°C
12
PT100 wide range
-40°C800°C
1°C
12
Analogue
outputs
N° 2
Output type
Resolution
BIT
Note
020 mA
0.005mA
12
Max impedance: 400
010V
0.003V
12
Min impedance: 1K
PWM @250Hz
1%
Input (rpm)
N° 1
Input type
Resolution
BIT
Note
rpm
Max
Frequency
655Hz
(39300 rpm)
digital input/
Encoder input
N°8
Input type
Resolution
BIT
Note
PNP
Max
Frequency
500Hz
IN 2 and IN 3 can be
used as incremental
encoder input Fmax
40kHz
IN2: A
IN3: B
Counter:
IN 2: direction (0: count
up, 1: count down)
IN 3: clock
IN7 capture time 1 (µs)
IN5 capture time 2 (µs)
Digital output
N°12
Output type
Resolution
BIT
Note
PNP
Max
Frequency
500Hz
Max 200mA for each
output. 2 A max total

HMI with PLC: TPAC1008 02 Mect srl
11
ME7030_15 06/22
4.2. Power supply
4.2.1. Isolation
Device has no galvanic isolation between input, output and power supply.
4.2.2. System power supply
The TPAC1008 02 has a 24Vdc (12-36Vdc) supply acording to the scheme in the
figure. System is protected against reverse power supply.
As shown in the figure, the digital outputs must have a separate power supply respect
the main power supply of the instrument.
4.2.3. Digital output power supply
Digital outputs must have a separate power supply respect the main power supply of
the instrument to avoid consequences on control system due to I/O problems.
4.2.4. Fuse
System has no internal fuse , so is suggested the use of an external 1A fuse for the
panel power supply, and an external 3A delayed fuse for the I/O power supply.
Figure 8
Attention
A wrong value for the power supply can cause a damage to the
device.

HMI with PLC: TPAC1008 02 Mect srl
12
ME7030_15 06/22
4.3. Digital input/output wiring
The digital I/Os are PNP type, the wiring must follow the scheme below.
Figure 9
Each digital output can source a 200mA max, and the total current can be lower than
2A.
4.4. Analogue input wiring
By means of the PLC program the TPAC1008 02 can be configured to connect several
analogue input type. Configuration is done by the setup of a system variable in the
PLC program. Configuration can be set up and modified in any moment.
Configuring input as thermocouple it is possible to connect up to 4 of the following
type:
J(0°C 600°C)
T(0°C 400°C)
K(0°C 1200°C)
S(0°C 1710°C)
B(100°C 1800°C)
R(0°C 1500°C)

HMI with PLC: TPAC1008 02 Mect srl
13
ME7030_15 06/22
thermocouple
Figure 10
TPAC1008 02 can be connected to PT100. 2 different scales are possible:
Da –40.0 °C a 200.0°C
Da –40 °C a 800°C
The scale –40.0°C to 200.0°C has a resolution of 0.1°C.
The scale –40°C to 800°C has a resolution of 1°C.
Figure 11

HMI with PLC: TPAC1008 02 Mect srl
14
ME7030_15 06/22
Configuring input as 0V or 4mis possible to connect up to 4:
Figure 12
4.5. Analogue output wiring
2 analogue output channels are available.
See in the figure the current analogue output wiring.
Figure 13

HMI with PLC: TPAC1008 02 Mect srl
15
ME7030_15 06/22
See in the figure the voltage analogue output wiring.
Figure 14
4.6. CanOpen (TPAC1008 02 AA model)
Can interface on TPAC1008 02 AA is on M3 terminal board on pins.
Table 4
Pin
Signal
1
CAN H
2
CAN L
3
GNDiso
Example of a wiring of a system composed by:
MPNC010
MPNC020
MPNC030
TPAC1008

HMI with PLC: TPAC1008 02 Mect srl
16
ME7030_15 06/22
Figure 15
Cable type
Cable between TPAC1008 02 and CANopen slave must be a shielded twisted pair, and
to avoid external disturbances the shield must be connected to both 0V of the
communicating systems. The cable length is a function of the baud rate as follows.
Table 5
Baud rate
Bus lenght
1
Mbit/s
10
m
800 kbit/s
50
m
500 kbit/s
100
m
250 kbit/s
250
m
125 kbit/s
500
m
50 kbit/s
1000 m
Terminal resistence
Inside the TPAC1008 02 there is a resistance of 120to terminate properly the bus on
the master side.
To configure the CAN communication see the CAN Builder tutorial.

HMI with PLC: TPAC1008 02 Mect srl
17
ME7030_15 06/22
4.7. ModBus wiring (TPAC1008 02 AB model)
ModBus on TPAC1008 02 AB is a 4 wire RS485 serial line, on the M3 terminal
(RTU0) board on pins.
Table 6
Pin
Signal
1
D+
2
D-
3
GNDiso
4.8. Analogue outputs wiring (TPAC1008 02 AD/AE/AF models)
Model TPAC1008 02 has 2 analogue outputs (more) with codes:
TPAC1008 02 AD: 2 analogue outputs 0-10V
TPAC1008 02 AE: 2 analogue outputs 0-20mA
TPAC1008 02 AF: 1 analogue output 3 = 0-10V + 1 analogue output 4 = 0-20mA
Table 8
Pin
Signal
1
Analogue output 4
2
Analogue output 3
3
GND
4.9. ModBus wiring (on all models)
ModBus on TPAC1008 02 is a 4 wire RS485 serial line, on the M2 terminal (RTU3)
board on pins.
Table 9
Pin
Signal
Description
11
GND
12
TX +
Tx + line
13
TX -
Tx - line
14
RX +
Rx + line
15
RX -
Rx - line
Table of contents
Other Mect Controllers manuals
Popular Controllers manuals by other brands

Somati system
Somati system FSTronic DES-FI 4A COMPACT manual

Gardner Denver
Gardner Denver GD PILOT TS Series Translation of the original operating instructions

Porsche
Porsche Home Energy Manager installation manual

Trikdis
Trikdis GV17 Short installation manual

Parker
Parker COMPAX-M /-S (L) user guide

Ingersoll-Rand
Ingersoll-Rand SS815 Series Installation and maintenance information