Megamoto MM-B212 PRO User manual

MM-B212 PRO
ASSEMBLY INSTRUCTIONS
READALLOFTHEINSTRUCTIONSBEFOREREMOVING
BIKEFROMTHESTEELSHIPPINGCRATEAND
ASSEMBLINGTHEBIKE.MAKESUREYOUUNDERSTAND
THEINSTRUCTIONSBEFOREYOUBEGIN.

MM-B212 PRO ASSEMBLY INSTRUCTIONS
WEARPROTECTIVEGLOVESWHENHANDLINGTHESTEELCRATE
UNPACKING
A
B
C
A. Afterremovingtheoutercarboard
box,removethePartsBoxbetween
the2frontforks.Openthepartsbox.
Locatetheaxlebolt,2spacers,and
nutthatsecurethe2frontforksto
thetopofthesteelshippingcrate.
Cuttheziptiethatsecuresthefront
brakecalipertotheaxlebolt.
Removethenut,2spacersandaxle
boltandplaceinthePartsBox.
B. Slideeachforkoutofthefork
supportsonthetopofthesteelcrate.
(Pictureshowsuppercrateremoved
forclarity.)
AxleBolt
2Spacers
Nut
C. Placetheforksonasoftsurfacelike
atowelormovingblanketalongwith
thepartsinthePartsBox.
Steeltubesthatholdtheforks
PARTSBOX

MM-B212 PRO ASSEMBLY INSTRUCTIONS
UNPACKING
WEARPROTECTIVEGLOVESWHENHANDLINGTHESTEELCRATE
D
E
F
D)Removethe6nutsandbolts
thatsecurethetopofthesteel
shippingcrateandliftoffand
discardthetop.
Topsteelshippingcrate
E)Removethe18nutsandbolts
thatsecuretheverticalandangled
steelcratesupportsandremove
thesupportsanddiscard.Remove
thefrontwheel/tireassembly.Cut
andremovethe2steelwiresthat
securethefrontoftheminibike
frametothebottomofthesteel
shippingcrate.
Verticalandangledsupports
Cutthe2wiresonthe
frontoftheminibike
F)Leavethe2rearsteelwires
thatsecuretheminibiketothe
bottomofthesteelshippingcrate.
Thesewillhelptosecurethebike
untilyouhavecompletedthe
assembly.
Donotcutthe2wiresat
therearoftheminibike
untilassemblyiscomplete.

MM-B212 PRO ASSEMBLY INSTRUCTIONS
UNPACKING
WEARPROTECTIVEGLOVESWHENHANDLINGTHESTEELCRATE
G
H
I
G)Cutthe2ziptiesand1stringthat
securethehandlebarassemblytothe
topoftheminibikeframe.Removethe
bubblewrap.
H)Movethefrontbrakecalipertothe
leftofthebikeandletithangthere.
I)Cutthetiesthatsecurethefront
fender,locatedontopoftherear
wheel.Removethebubblewrap.
Removethefrontwheel.Sortthe
partsandarrangethemasshownin
thenext2pagestomakeassembly
easier.

FRONTFORK,UPPERFORKPLATE,andFRONTNUMBERPLATE
1) FRONTFORKASSEMBLY
RIGHT(1PC)1A)FRONTFORK
ASSEMBLYLEFT(1PC)
2) AXLENUT(1PC)
3) AXLESPACERS(2PCS)
4) FRONTAXLE(1PC)
5) FORKBOLTS(2PCS)
6) STEERINGSTEMNUT(1PC)
7) STEERINGSTEMFLAT
WASHER(1PC)
8) UPPERFORKPLATE
9) FRONTWHEELASSEMBLY
PARTS:
MM-B212 PRO ASSEMBLY INSTRUCTIONS
234
56
7
8
FORKS,AXLE,UPPERFORKPLATE
1
1A

FRONTFENDER
10) FRONTFENDERwithMOUNTINGBRACKET(1PC)
11) FRONTFENDERNUTS(2PCS)
12) FRONTFENDERBOLTS(2PCS)
13) HEADLIGHTASSEMBLYWITHMOUNTING
BRACKET(1PC)
PARTS:
MM-B212 PRO ASSEMBLY INSTRUCTIONS
10
11 12
13

FRONTFORK:
MM-B212 PRO ASSEMBLY INSTRUCTIONS
1)Afterremovingalloftheties
andwrappingthatsecurethe
handlebarandfrontfork,restthe
handlebaroverthelowerfork
plate.Keepthethrottleand
switchontheright,(asseenwhen
seatedonthebike).Makesure
nottotwistthewires,cable,and
hoses.Thefrontbrakecaliper
shouldhangonthehoseonthe
leftofthebikewiththehoseover
thebackofthelowerforkplate
2)Placetheupperforkplateover
thesteeringstem.
3)Placethesteeringstemflat
washeroverthesteeringstem.
3
1
LOWERFORK
PLATE
FrontBrake
Hose
2
STEERINGSTEM

FRONTFORK:
MM-B212 PRO ASSEMBLY INSTRUCTIONS
4) Installthesteeringstemnut
ontothesteeringstemand
handtighten.
5) Installthechromeendof
theleftforkintothelower
forkplateandpushitup
untilitreachestheupper
forkplate.Theleftforkhas
thetwobrakecaliper
mountingholes.
6) Lineupthetopofthefork
withtheholeintheupper
forkplate.
7) Installtheupperforkbolt
andtightenbyhand.
4
5
67

FRONTFORK:
MM-B212 PRO ASSEMBLY INSTRUCTIONS
88)Installtheforkandupper
forkboltontheotherside
andhandtighten.
9)Tightenthetwoupperfork
boltsecurely.(34N.m/25
ft.lb.)
9
10
10)Placethefontbrake
hosewiththerubber
sleeveintothehoseclipon
theleftboltofthelower
forkplate10A)Tightenthe
2forkpinchboltssecurely,
(12N.m/9ft.lb)
10A

MM-B212 PRO ASSEMBLY INSTRUCTIONS
12
13
HANDLEBAR
12)Flipthehandlebarback
andinserttheboltsonthe
bottomofthehandlebar
clampsintothe2holesinthe
topforkplate.
13)Makesurethewires,
cable,andhosearelocated
infrontoftheupperfork
plateandthattheyarenot
twistedtogether.Makesure
thecablesandhosesare
routedasshown.
11)Tightenthesteeringstem
nutsecurely.(54N.m/40
ft.lb.)
11

MM-B212 PRO ASSEMBLY INSTRUCTIONS
HANDLEBAR
Frontoffenderis
rounded
Rearoffenderis
square
15)Installtheheadlightassembly
andfrontfenderbyplacingthe
headlightbracketontopofthelower
forkplate.Aligntheholesinthe
brackettotheforkplateandinsert
the2boltsthroughthetopofthe
bracketandthroughthelowerfork
plate.Bringthefenderbracketupto
thebottomofthelowerforkplate
andinsertthe2boltsintotheholes
inthefenderbracket.
15
16 16)Installthenutsonthebolts
andtightensecurely,(10N.m/7
Ft.lb)
Installthenut
withthewide
flatpartup,
againstthe
fenderbracket.
14 14)Installthe2nutsonthe
handlebarclampboltswiththe
largeflatsurfaceofthenutup
againsttheupperforkplateand
tightensecurely(26N.mor19
ft.lbs)
Headlight
Bracket
Fender
Bracket
LowerFork
Plate

MM-B212 PRO ASSEMBLY INSTRUCTIONS
NUMBERPLATE
17
18
17)Locatethe3pinwire
connectorfromthe
headlight,3wires,(White,
GreenBlue),andconnectit
totheother3pinconnector
with2wires,(Black,White).
Theconnectorsfitonlyone
way.
18)Makesuretheother
wireconnectorsare
connected.2pinredand
whitewiresareconnected
totheother2pinredand
whitewires.2blackwires
areconnectedtotheother
2blackwires.

MM-B212 PRO ASSEMBLY INSTRUCTIONS
19
21
20)Placethefrontwheelinbetweentheforklegs,withthetreadasshownwitha“V”pattern
andthediscontheleftside,(asseenwhensittingonthebike).20A)Inserttheaxleboltintothe
wheelbearingandthroughthewheel.Installthesecondwheelspacer.20B)Pushtheaxle
throughtherightforkleg.
21)Installthenutonthe
axleasshownandtighten
securely.(54N.m/40Ft.lb)
FRONTWHEEL
19)Inserttheaxlebolt
throughtheoutsideofthe
rightforkleg,(asseen
whensittingonthebike,
leftasshown),sothatit
sticksoutontheinsideof
thelegabout1inch.Place
theaxlespacerontheaxle
asshown.
Spacer
Tabonfork
legshould
facein
20 20A 20B

MM-B212 PRO ASSEMBLY INSTRUCTIONS
22
23
24
22)Removetheblackplastic
spacerbetweenthebrakepads
inthefrontbrakecaliper.Make
surethebrakepadshavea
spacebetweenthem.
23)Placethebrakecaliperover
thebrakedisconthefront
wheelmakingsurethediscis
placedbetweenthe2brake
pads.
24)Alignthe2threadedholesof
thebrakecaliperwiththe2holes
intheforkleg.Insertthe2bolts
andhandtighten.Tightenthe2
boltssecurely,(22N.m/16Ft.lb)
FRONTWHEEL
Spacebetweenthe
brakepads
BrakeDisc
BrakePads

MM-B212 PRO ASSEMBLY INSTRUCTIONS
25
26
25)Locatetherubbersleeveon
thebrakehose.
26)Slidetherubbersleeveupto
thehoseclipandpushtherubber
sleeveintothecliptosecurethe
brakehose.
FRONTWHEEL

MM-B212 PRO ASSEMBLY INSTRUCTIONS
27
28
27)Cutthe2steeltiesthatsecurethe
rearoftheminibiketothelowersteel
shippingcrate.Tilttheminibikeslightly
totheleft,asviewedsittingonthe
bike,orleftaspicturedandturnthe
handlebarclockwisealltheway.The
handlebargripshouldbehigherthan
thebrakemastercylinder.
PURGEAIRFROMBRAKELINE
DURINGSHIPPINGSOMEAIRMAYHAVEENTEREDTHEBRAKEHOSE.THISPROCEDUREWILLPURGEAIRFROMTHEHOSE
ANDENSUREPROPERBRAKEPERFORMANCE.
BRAKEMASTER
CYLINDER
28)Gentlypullthebrakelever
towardthehandle,DONOTPULL
THELEVERALLTHEWAYTOTHE
HANDLEBAR.Pulltheleveronly
about½inch.Removethesmall
blackplasticwedgeplacedbetween
theleverandthemastercylinder
29)Releasetheleverthenpullitto
thehandlebaragain,onlyabout½
inch.Repeatthisprocessseveral
times.Thenpulltheleverslowly
towardthegripasfarasitwillgo.The
levershouldofferresistancethemore
itispulledtowardthegripandshould
notbeabletobepulledallthewayto
thegrip.Repeat38and39untilthe
brakeleveroffersfirmresistanceand
willnotpullallthewaytothegrip.
TILTTHEBIKETOTHEOTHER
SIDEANDREPEAT#29and#30
WITHTHEOTHERBRAKELEVER
29
Removethesmallblackplasticwedge
fromthelever.

ADDOIL
30)BEFOREYOUSTARTTHE
BIKEYOUMUSTADD20oz.OF
10W30MOTOROILTOTHE
ENGINE.
Addoilintotheoilfillerneck
onthefrontoftheengine.
NOTE:Whenevercheckingthe
engineoillevel,thebike
shouldbeonlevelgroundand
heldverticalonitstwo
wheels,notrestingontheside
standastheproperoillevel
willnotbeindicatedonthe
dipstick.
31)Afteraddingoil,placethe
dipsticksquarelyinthefiller
holebutdonotscrewitin.Pull
outthedipstickandseewhere
theoillevelisonthedipstick.
Addasneeded.Replacethe
dipstickandtighten.
ProperOilLevel
Oilisnotprovidedwiththeminibike.20ozof10W30MotorOilisneeded.
30
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MM-B212 PRO ASSEMBLY INSTRUCTIONS

MM-B212 PRO ASSEMBLY INSTRUCTIONS
ALWAYSWEARPROTECTIVEGEARSUCHASAHELMET,
GLOVES,BOOTS,LONGSLEEVESHIRT,ANDPANTS
WHENRIDING.
BESURETOOILTHECENTRIFUGALCLUTCH
BEFOREANDAFTEREACHRIDEAS
INSTRUCTEDINYOUROWNER’SMANUAL.
STARTINGANDRUNNINGTHEBIKE
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33
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Assemblyiscomplete.The
minibikecanberolledoffofthe
bottomsteelshippingcrate.
32)Addregulargasolinetothe
gastank.Nonethanolfuelmixed
withafuelstabilizerlikeSta‐Bil is
best.
33)Movethegreychokeleverto
theleft,the“START”position,
andtheblackfuellevertothe
right“ON”position.Allowtime
forfueltoflowintoandfillthe
carburetor,about1minute.
34)Pressthesmallerbuttonon
theenginestopswitch,located
ontherighthandlebar.Thisisthe
ONposition.

MM-B212 PRO ASSEMBLY INSTRUCTIONS
37
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35 35)Pullthepullstartlever
quicklytostarttheengine.Pulling
itslowlywillnotturntheengine
fastenoughtostarttheengine.
Thepullstartdoesnothavetobe
pulledallthewayouttostart,just
afastandfrimpullfromyour
extendedarmuntilyourhandis
pulledtoyourchestwillwork.
36)Afterthebikehashadashort
timetowarmup,movethechoke
levertotheright“RUN”position.
LeavethefuelleverON.
STARTINGANDRUNNINGTHEBIKE
37)Toturnofftheengine,press
thelargebuttonontheengine
stopswitch,thisisOFF.

STARTINGANDRUNNINGTHEBIKE
MM-B212 PRO ASSEMBLY INSTRUCTIONS
38 38)Whenyouaredoneriding,
movethefuellevertotheleftto
the“OFF”position.
BESURETOOILTHECENTRIFUGAL
CLUTCHBEFOREANDAFTEREACHRIDE
ASINSTRUCTEDINYOUROWNER’S
MANUAL.