Met One Instruments BAM-1020 Installation and operating instructions

BAM-1020 PM-COARSE
MANUAL ADDENDUM
FOR BX-COARSE SAMPLING KIT
BX-COARSE-9800 REV B
Met One Instruments, Inc
1600 Washington Blvd.
Grants Pass, Oregon 97526
Telephone [phone]
Facsimile 541-471-7116
© Copyright 2009 Met One Instruments, Inc. All Rights Reserved worldwide. No part of this publication may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any other language in any form without the express
written permission of Met One Instruments, Inc.
BX-COARSE-9800 Manual RevB [1].doc

About this Document:
This manual addendum describes the hardware and software configurations used on the BAM-
1020 particulate monitor when operated for PM-Coarse measurements in a dual-unit system.
This information is meant to supplement the main BAM-1020 Operation Manual, Revision G or
later, and the BX-965 Report Processor manual addendum for the expanded back panel
options. In this document, the designator PM10-2.5 is used to represent “PM-Coarse”. Coarse
particulate includes the mass of all airborne particulate smaller than 10 microns in size, but not
counting particles smaller than 2.5 microns. PM10 - PM2.5 = PM10-2.5.
Technical Support
Should you still require support after consulting your printed documentation, we encourage you
to contact one of our expert Technical Service representatives during normal business hours of
7:00 a.m. to 4:00 p.m. Pacific Standard Time, Monday through Friday. In addition, technical
information and service bulletins are often posted on our website. Please contact us and obtain
a Return Authorization (RA) tracking number before sending any equipment back to the
factory. This allows us to track and schedule service work and expedite customer service.
Phone: [phone] Fax: [phone]
E-Mail: [email protected] Web: www.metone.com
Mail:
Technical Services Department
Met One Instruments, Inc.
1600 NW Washington Blvd.
Grants Pass, OR 97526
Model BAM-1020 PM10-2.5 U.S. EPA Equivalent Method
The Met One Instruments, Inc. Model BAM-1020 PM10-2.5 Measurement System is designated
as an equivalent method for PM10-2.5 (PM-Coarse) monitoring in accordance with 40 CFR Part
53 by the United States Environmental Protection Agency as of June 15, 2009
Designation Number: EQPM-0709-185
The following conditions must be observed when a pair of BAM-1020 units are operated as a
PM10-2.5 FEM continuous measurement system:
•One of the BAM-1020 units is configured as a PM2.5 FEM (EQPM-0308-170).
•The other unit is configurable as a PM2.5 FEM, but set to measure PM10 by excluding
the PM2.5 cyclone.
•The two monitors are collocated to within 1 and 4 meters apart.
•The units are equipped with the BX-COARSE sampling kit, which allows the two units to
be directly connected together to provide concurrent sampling and reporting of the
PM10-2.5 concentrations.
•Both units are operated in accordance with the PM-Coarse manual addendum (this
document), revision 5-5 or later. The revision A and later manual supersedes all beta
release revisions 5-5 and earlier.
BX-COARSE-9800 Manual RevB [1].doc Page 2

1 The PM-Coarse Measurement Solution
Met One Instruments, Inc. has developed a new PM10-2.5 (coarse) measurement solution based
on BAM-1020 technology. The system allows the collection of EPA equivalent continuous
measurements for PM10, PM2.5, and PM10-2.5 without the need for manual data calculations and
correlation.
The coarse system is based on a pair of the latest revision BAM-1020 beta gauge particulate
monitors which have been modified to operate in a Master/Slave configuration. One instrument
measures, stores, and displays PM2.5 levels as if it were a stand-alone unit. This unit provides
the concentrations to the Master unit through a dedicated serial network port. The Master unit
measures PM10 concentrations while collecting PM2.5 data from the Slave. The Master unit also
calculates the PM10-2.5 concentrations, and stores and displays all three concentration values
for each hour. The Master unit also synchronizes the clock timing between the two units and
monitors both units for errors and alarms.
Data collection is accomplished by simply retrieving the digital data array from the Master unit,
which contains all of the PM2.5, PM10, and PM10-2.5 data in a single file. Each unit has it’s
normal 0-1 volt analog output available as well, although there is no analog output for the
PM10-2.5 values.
•Each unit has its own vacuum pump and performs its own actual (volumetric) flow control at
16.7 lpm just like a normal BAM-1020 configuration. Each unit has a BX-596 combination
sensor for the measurement of ambient temperature and barometric pressure.
•The coarse PM10, PM2.5, and PM10-2.5 values are all reported in actual conditions as
required by the EPA. However, the PM10 unit can be set to also report the PM10
concentration in standard conditions to meet the requirements for normal PM10 reporting.
•The PM10 unit uses a standard BX-802 EPA PM10 inlet head only. The PM2.5 unit uses both
a BX-802 PM10 head and a BX-808 PM2.5 cyclone (BGI Inc. VSCC-A™).
•The inlets of the two units must be spaced no closer than one meter apart and no more
than four meters apart. One meter spacing should be used when possible. The inlets must
be the same height within one meter, but should be within 6 inches whenever possible. See
Section 2 of the BAM-1020 manual for other BAM-1020 siting criteria.
•A weatherproof shelter or environmental enclosure is required for the BAMs, and is not
included in the BX-COARSE kit. Met One can supply the optional BX-906 air conditioned
dual-unit shelter if needed. Most users provide their own shelter arrangement.
•The serial network between the two units is connected by means of a single RS-232 serial
network cable between the new COM3 ports of the two units. The cable is included.
•The clock synchronization is connected by means of a two conductor cable between the
RELAY 1 output on the Master unit and the EXT RESET N.V. input on the Slave unit. The
cable is included.
A major advantage of the Met One coarse solution is that the two units can be separated and
operated as stand-alone PM2.5 FEM or PM10 FEM units at any time! Only an additional VSCC
cyclone would need to be procured to operate the coarse PM10 unit as a PM2.5 FEM. All other
required sampling accessories for both units are already included in the BX-COARSE kit. This
makes the BAM-1020 coarse measurement system extremely flexible.
BX-COARSE-9800 Manual RevB [1].doc Page 3

BX-COARSE-9800 Manual RevB [1].doc Page 4
BX-802
PM10 Head
3/28/2007 BAM 1 020 16:08:29
LAST CONCENTRATION : 0.0 28 mg/m3
CURRENT FLOW: 16.7 LPM
STATUS: ON
FIRMWARE: 323 6-02 3.2.4
SET UP OPERATE TEST TAPE
F1 F2 F3
F4 F5 F6
BAM 1020
MET ONE INSTRUMENTS
BX-808
PM2.5 VSCC Cyclone
BX-596
AT/BP Se
nsor
BX-827 or 830
Smart Heater
3/28/2007 BAM 1 020 16:08:29
LAST CONCENTRATION : 0.0 28 mg/m3
CURRENT FLOW: 16.7 LPM
STATUS: ON
FIRMWARE: 323 6-02 3.2.4
SETUP OPERATE TEST TAPE
F1 F2 F3
F4 F5 F6
BAM 1020
MET ONE INSTRUMENTS
1 Meter
4 meters max
BX-801 Inlet Kit
(Long inlet tube shown.
Short 8112-2.25 inlet tube
is used for mini shelters) Shelter Roof
Digital Output
To Data
Collection
System
Digital Network Cable
Clock Synch. Cable
PM2.5 PM10
(Slave Unit) (Master Unit)
BX-126
Vacuum Pump
or e
q
uivalent

2 New Back Panel Connections
The BX-COARSE sampling kit includes the BX-965 Report Processor back panel option on
both BAM units. It contains all of the same connections as the normal BAM-1020, with the
addition of new connections for special data retrieval options. See Sections 8.3 and 10.2 of the
BAM-1020 manual for descriptions of the standard terminal connections. The new connections
for the BX-965 option are shown in the diagram and described below.
ETHERNET
RELAY 1 NC
COMMON
COMMON
RELAY 1 NO
COM 3
REPORT
PRINTER
RS-232
OPTION
SWITCH
1 2 3 4
TELEMETRY
FAULT
NO VOLTAGE
SIGNAL
COMMON
POWER
ID
CHAN 1
SIGNAL
COMMON
POWER
ID
SIGNAL
COMMON
POWER
ID
SIGNAL
COMMON
POWER
ID
SIGNAL
COMMON
POWER
ID
SIGNAL
COMMON
POWER
ID
SIGNAL
COMMON
POWER
ID
EXTERNAL
RESET
NO VOLTAGE
+
EXTERNAL
RESET VOLTAGE
-
TAPE
FAULT
INVALID
DATA
MAINTENANCE
FLOW
FAULT
PUMP
CONTROL
POWER
FAIL
+
VOLTAGE
OUTPUT
-
CHASSIS
GROUNDS
+
CURRENT
OUTPUT
-
CHAN 2
CHAN 3
CHAN 5
CHAN 6
CHAN 7
CHAN 4
RS232
POLARITY
C1 NORMAL
C2 REVERSE
REPORT
POLARITY
C1 NORMAL
C2 REVERSE
SW1 OFF= 0-1V
SW1 ON= 0-10V
SW2 OFF= 0-16mA
SW2 ON= 4-20mA
2
3
4
5
6
7
8
SIGNAL
COMMON
POWER
SIGNAL
POWER
COMMON
NC
COMMON
NO
POWER
ID
SIGNAL 1
COMMON
SIGNAL 2
CHAN 8
CHAN 9
CHAN 10
RELAY 2
1
9
BX-COARSE-9800 Manual RevB [1].doc Page 5

1. Expansion Terminal: This is a new terminal location which allows future access to
extra analog input channels and relay channels. None of these terminal functions are
supported by the BAM-1020 at this time. A cover plate is included.
2. OPTION SWITCH: This switch selects the analog output voltage or current loop range
for the BAM-1020, and is unchanged in function from normal units.
3. RS-232 POLARITY: This switch changes the polarity of the TX and RX signals on the
9-pin “RS-232” serial port only, just like all normal BAM-1020 units. This is used for
compatibility with certain serial cables. This switch does not affect the USB ports or any
other serial port polarities.
4. RS-232: The classic 9-pin RS-232 two-way serial port has been retained to keep
compatibility with certain customer’s existing data systems. See the BAM-1020 manual.
The Report Processor back panel now contains an additional USB port, which allows a
computer without an 9-pin RS-232 COM port to access data from the BAM. The port
converts the BAM serial data to USB. Windows drivers are required to use the USB
port, and are supplied on a CD with part number 80328. The communications settings
on the computer will still have to be established just like before. See Section 9 of the
BAM-1020 manual. Note: The USB ports on the BAM-1020 are serial converters only.
The BAM will not recognize any USB peripheral devices such as flash memory drives,
nor will the BAM be recognized as a flash storage device or drive by a PC.
5. PRINTER: This is the classic printer output port, just like on normal BAM-1020 units. It
can still be used for diagnostic output or serial printer functions. See the BAM manual.
6. REPORT POLARITY: This switch functions just like the RS-232 polarity switch
described above, except it affects the new “REPORT” serial port only. This switch does
not affect the USB ports or any other serial port polarities.
7. REPORT: This is the new serial port interface which has been added to the BX-965
back panel of the BAM-1020 to support the new Report Processor functions. Data
reports may be retrieved through this port at any time during the hour without being
interrupted or delayed due to sample cycle functions. This is primarily used for
application where the BAM must report 1 or 5 minute digital data values to a digital data
collection system. The REPORT function also includes a USB port which allows a
computer without an 9-pin RS-232 COM port to access data from the BAM. The port
converts the BAM serial data to USB like the RS-232 USB port described above.
Windows drivers are required to use the USB port, and are supplied on a CD with part
number 80328. Note: The USB ports on the BAM are serial converters only. The BAM
will not recognize any USB peripheral devices such as flash memory drives, nor will the
BAM be recognized as a flash storage device or drive by a PC.
8. COM 3: This is the serial network connection for PM10-2.5 (PM-coarse) units only. In the
coarse configuration, two BAM-1020 units are connected together with a serial cable
through this port, and the units communicate together to make the measurement. The
BAMs must be equipped with appropriate firmware for coarse functionality.
9. ETHERNET: This is an Ethernet port for network and TCP/IP applications. The Ethernet
port is included on BAM-1020s equipped with the optional BX-965 Report Processor
back panel, after March 2011. Older units and those without BX-965 have a hole plug in
this position. Drivers for the port are included on the 80328 CD. See the BX-965-9800
Report Processor manual addendum for Ethernet port setup instructions.
BX-COARSE-9800 Manual RevB [1].doc Page 6

3 Coarse System Hardware Setup
The two BAM-1020 units used for the PM10-2.5 configuration must be set up and connected as
follows. Consult the BAM-1020 manual as needed. The BX-COARSE kit comes with the
following items needed for the setup:
Part Qty Description
80327 1 Clock Synchronization Cable, 2-Cond, 10’
400658 1 Serial Cable, F/F DB-9, Null, 6’, Coarse Network Cable (same as the BAM data
cables)
BX-965 2 Report Processor Back Panel Kits, (Factory installed onto the two BAMs)
3236-6 2 Coarse Firmware for BAM-1020 (Factory Installed into the BAMs)
BX-COARSE-9800 1 PM-Coarse Manual Addendum
In addition, the BX-COARSE kit includes all of the standard BAM-1020 PM2.5 FEM accessories
for both units, with the exception of only including one VSCC PM2.5 cyclone:
Part Qty Description
BX-802 2 PM10 Inlets, EPA Style
BX-808 1 PM2.5 Very Sharp Cut Cyclone, BGI Inc. VSCC-A (one per BX-COARSE kit)
BX-596 2 Ambient Temperature and Barometric Pressure Combo Sensors (one per BAM)
BX-302 2 Zero Filter Calibration Kits.
BX-827 2 Smart Inlet Heater Kits (BX-830 used for 230V applications)
BX-801 2 BAM-1020 Inlet Kits, with roof flange, 8’ inlet tube standard, custom length available.
Note: The two Medo or Gast vacuum pumps for the BAM-1020s are handled as a separate
line item on Met One sales orders, not as part of the coarse sampling kit.
1. Configure your shelter or weatherproof enclosure for the two BAMs as described in the
BAM-1020 manual. The inlet tubes of the two BAM-1020 units should be spaced one
meter apart when possible. The optional Met One BX-906 dual-unit mini shelter is
available if needed, and only requires two short inlet tubes (part 8112-2.25) for setup.
The mini shelters do not use the standard 8-foot inlets that come with the coarse kit.
2. Install the BAM units and their sampling accessories as described in the BAM-1020
manual. Both units must be configured as a PM2.5 FEM units, with the exception that the
PM10 master unit will not have a BX-808 VSCC cyclone in the inlet stack. It does not
matter which unit is the PM10 master, since you will tell each BAM which function it has
in the coarse system.
3. Connect the 80327 Clock Synchronization Cable between the two BAM units as shown
in the table below. The terminals are located on the back panel of each BAM. The cable
is a simple two-conductor pair which may be extended if needed:
80327 Clock Synch Cable Connection
BAM Master PM10 BAM Slave PM2.5
RELAY 1 NO EXT RESET N.V.
RELAY 1 COM EXT RESET N.V.
Note: Never connect any other clock synch signal (such as from a separate datalogger)
to the PM2.5 slave unit while it is configured as part of a coarse system! The master
BAM and the datalogger will fight over the slave clock reset functions, causing improper
BX-COARSE-9800 Manual RevB [1].doc Page 7

function and alarms. However, the PM10 master BAM may be connected to an external
clock synch signal from a datalogger. Timing is very critical in the coarse configuration.
4. Connect the 400658 serial network cable between the “COM 3” ports on the back panel
of the two BAM-1020 units. This is the same kind of female-female null serial cable that
is supplied with each BAM for serial data retrieval. If it is too short, it can be extended
with a normal 9-pin serial cable. Only pins 2, 3, and 5 are used (TX, RX, Ground).
5. Use a length of green/yellow grounding wire (supplied with the BAMs) and connect the
CHASSIS terminals of each BAM unit to a common earth ground point, such as a
copper ground rod if possible. This is important to minimize potential measurement
discrepancies between the two units. The BAMs are also chassis grounded through the
power cord safety ground.
BX-COARSE-9800 Manual RevB [1].doc Page 8

4 Coarse Firmware Menus, Setups, and Test Options
All BAM-1020 units used for the PM10-2.5 configuration must have special firmware installed.
The special coarse firmware is part number is 3236-6. The 3236-2, -5, and -7 firmware
versions are not compatible with the dual-unit coarse system. Beta release coarse BAMs used
revision V3.3 of the firmware. Production release coarse units after July 2009 use revision
V3.5.0 and later of the 3236-6 firmware.
Most of the user interface screens and menus are the same as the normal PM2.5 FEM series of
firmware, and are described in detail in the BAM-1020 manual. Only the new and different
menu items and test functions unique to the coarse system are described below.
SETUP > SAMPLE Menu Settings:
The SETUP > SAMPLE menu has been changed as shown to add a new OPERATION
parameter, which can be set to BAM 1020, COARSE PM2.5 or COARSE PM10. The
operation setting will also appear in the Settings Configuration data file of the BAM.
SETUP SAMPLE
OPERATION COARSE PM10
RS232 38400 8N1 BAM SAMPLE 042 MIN
STATION # 01 MET SAMPLE 60 MIN
RANGE 1.000 mg OFFSET –0.015 mg
CONC UNITS ug/m3 COUNT TIME 8 MIN
SAVE EXIT
The SETUP > SAMPLE screen
OPERATION Function
BAM 1020 The unit operates as a standard BAM-1020 PM10 or PM2.5 stand-alone unit. Use this setting
for all applications except for PM10-2.5.
COARSE PM10
Sets the unit as a the PM10 Master unit for a PM10-2.5 measurement system. This unit will
measure and store PM10 concentrations at standard conditions (PM10s) and actual conditions
(PM10), retrieve and store the PM2.5 measurement from the slave unit, and calculate and
store the PM10-2.5 measurement. This unit will also initiate clock synchronization each hour.
COARSE PM2.5 Sets the unit as the PM2.5 Slave unit for a PM10-2.5 measurement system. This unit will
measure and store PM2.5 concentrations at actual conditions, and report these
concentrations to the master unit.
In addition, the following settings must be verified in the SETUP menus of both BAMs used in
the coarse configuration. Except for the OPERATION setting, these are the same as the PM2.5
FEM settings:
Menu Setting PM10 Master PM2.5 Slave
OPERATION COARSE PM10 COARSE PM2.5
BAM SAMPLE 42 MIN 42 MIN
SETUP > SAMPLE COUNT TIME 8 MIN 8 MIN
CONC TYPE ACTUAL ACTUAL
FLOW TYPE ACTUAL ACTUAL
STD TEMP 25C 25C
SETUP > CALIBRATE HEATER AUTO AUTO
RH Control YES YES
SETUP > HEATER RH Setpoint 35% 35%
BX-COARSE-9800 Manual RevB [1].doc Page 9

The Main Menu Screen:
The main top menu screen of the BAM-1020 will also change to reflect the OPERATION
setting of that particular unit.
Following is the main top menu screen with the OPERATION parameter set to COARSE
PM2.5 (slave unit). Only the PM2.5 concentration will be shown on this unit, and the screen
looks like the normal BAM-1020 top menu screen:
07/30/2009 COARSE PM2.5 09:21:18
LAST CONCENTRATION: 0.020 mg/m3
CURRENT FLOW: 16.7 LPM
STATUS: ON
FIRMWARE: 3236-06 V3.5.0
SETUP OPERATE TEST TAPE ▼
Following is the main top menu screen with the OPERATION parameter set to COARSE PM10
(master unit). This unit will display the it’s own measured PM10 concentration in both standard
and actual conditions. The unit will also display the PM2.5 concentration from the slave unit in
actual conditions, and calculate and display the PM10-2.5 concentration in actual conditions. The
flow value is displayed in actual conditions and is for the PM10 unit only:
07/30/2009 COARSE PM10 09:21:18
PM10: 0.050 mg/m3 (STANDARD)
PM10: 0.050 mg/m3 (ACTUAL)
PM2.5: 0.020 mg/m3
COARSE: 0.030 mg/m3
FLOW: 16.7 LPM
STATUS: SAMPLING
SETUP OPERATE TEST TAPE ▼
Note: The Coarse PM10 master unit simultaneously reports both EPA standard (flow volume
normalized to 760 mmHg and 25 degrees C) and actual PM10 concentrations. This allows the
user to obtain normal EPA standard PM10 concentration data from the unit, while also making
the coarse measurement where all parameters must be in actual conditions. The FLOW TYPE
and CONC TYPE of both units in the coarse system must be set to ACTUAL!
The Network Test Screen:
After the two units are set up, enter the TEST > NETWORK screen on the PM10 master unit
and test the connection between the two BAMs as shown below. This screen allows the digital
communication link between the PM10 master and PM2.5 slave unit to be automatically tested,
and will only appear as an option in the TEST menu if the OPERATION parameter is set to
COARSE PM10. The PM10 Master unit will send a modbus command to the Slave unit and
wait for a response. If no response after 10 seconds then the communications link is down.
Check the serial network cable between the COM 3 ports of the two BAMs. If a different cable
BX-COARSE-9800 Manual RevB [1].doc Page 10