Metabo HPT P 18DSL Troubleshooting guide

Designed for operating in USA & Canada only.
When this product is used in areas other than the USA & Canada,
we cannot guarantee the product quality and performance.
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand
this manual BEFORE operating the power tool. Please keep this manual available for other
users and owners before they use the power tool. This manual should be stored in safe place.
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort
ou de sérieuses blessures corporelles!
Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit.
Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce
mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent
l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar
en lesiones de gravedad o la muerte!
Este manual contiene información importante sobre la seguridad del producto. Lea y
comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para
que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe
ser guardado en un lugar seguro.
Model
Modèle
Modelo P 18DSL
Cordless Planer
Rabot sans-fil
Cepillo a batería
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IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before
operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs,
and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which
contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power
tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or
may cause machine damage.
NOTE emphasizes essential information.
SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while
operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators.
There is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions.
Water entering a power tool will increase the risk
of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool.
Keep cord away from heat, oil, sharp edges or
moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the
risk of electric shock.
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f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication.
A moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection.
Protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.
Carrying power tools with your finger on the switch
or energising power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or a key left attached to a rotating part of
the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.
This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts.
Loose clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
Use of dust collection can reduce dust-related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation.
If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier
to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed.
Use of the power tool for operations different
from those intended could result in a hazardous
situation.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer.
A charger that is suitable for one type of battery
pack may create a risk of fire when used with
another battery pack.
b) Use power tools only with specifically
designated battery packs.
Use of any other battery packs may create a risk of
injury and fire.
c) When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small
metal objects, that can make a connection
from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water.
If liquid contacts eyes, additionally seek
medical help.
Liquid ejected from the battery may cause irritation
or burns.
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10. Handle tool correctly.
Operate the tool according to the instructions provided
herein. Do not drop or throw the tool. NEVER allow the
tool to be operated by children, individuals unfamiliar
with its operation or unauthorized personnel.
11. Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted.
Check their condition periodically.
12. Do not use power tools if the plastic housing or
handle is cracked.
Cracks in the tool’s housing or handle can lead to
electric shock. Such tools should not be used until
repaired.
13. Blades and accessories must be securely
mounted to the tool.
Prevent potential injuries to youself or others. Blades,
cutting implements and accessories which have been
mounted to the tool should be secure and tight.
14. Keep motor air vent clean.
The tool’s motor air vent must be kept clean so that
air can freely flow at all times. Check for dust build-up
frequently.
15. Operate power tools at the rated voltage.
Operate the power tool at voltages specified on its
nameplate.
If using the power tool at a higher voltage than the
rated voltage, it will result in abnormally fast motor
revolution and may damage the unit and the motor
may burn out.
16. NEVER use a tool which is defective or operating
abnormally.
If the tool appears to be operating unusually, making
strange noises, or otherwise appears defective, stop
using it immediately and arrange for repairs by a
metabo HPT authorized service center.
17. NEVER leave tool running unattended. Turn
power off.
Don’t leave tool until it comes to a complete stop.
18. Carefully handle power tools.
Should a power tool be dropped or struck against
hard materials inadvertently, it may be deformed,
cracked, or damaged.
19. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon
tetrachloride, and alcohol may damage and crack
plastic parts. Do not wipe them with such solvents.
Wipe plastic parts with a soft cloth lightly dampened
with soapy water and dry thoroughly.
20. ALWAYS wear eye protection that meets the
requirement of the latest revision of ANSI
Standard Z87.1.
6) Service
a)Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
This will ensure that the safety of the power tool is
maintained.
– WARNING –
To reduce the risk of injury, user must read
instruction manual.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Wait for the cutter to stop before setting the tool
down. An exposed rotating cutter may engage the
surface leading to possible loss of control and serious
injury.
2. Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by your hand or against the body
leaves it unstable and may lead to loss of control.
3. Wear ear protectors.
Exposure to noise can cause hearing
loss.
4. NEVER touch moving parts.
NEVER place your hands, fingers or
other body parts near the tool’s moving
parts.
5. Because the cordless planer operates by battery
power, be aware of the fact that it can begin to operate
at any time.
6. When working at elevated locations, clear the area
of all other people and be aware of conditions below
you.
7. NEVER operate without all guards in place.
NEVER operate this tool without all guards or safety
features in place and in proper working order. If
maintenance or servicing requires the removal of a
guard or safety feature, be sure to replace the guard
or safety feature before resuming operation of the
tool.
8. Use right tool.
Don’t force small tool or attachment to do the job of a
heavy-duty tool.
Don’t use tool for purpose not intended.
9. NEVER use a power tool for applications other
than those specified.
NEVER use a power tool for applications other than
those specified in the Instruction Manual.
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21. ALWAYS wear a mask or respirator to protect yourself
from dust or potentially harmful particles generated
during the operation.
22. Definitions for symbols used on this tool
V ............ volts
—
---
......... direct current
no.......... no load speed
---/min.... revolutions or reciprocation per minute
IMPORTANT SAFETY INSTRUCTIONS
FOR BATTERY CHARGER
WARNING
Death or serious bodily injury could result from
improper or unsafe use of battery chargers.
To avoid these risks, follow these basic safety
instructions:
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating
instructions for battery charger Model UC18YFSL.
2. Before using battery charger, read all instructions
and cautionary markings on (1) battery charger, (2)
battery, and (3) product using battery.
3. To reduce risk of injury, charge metabo HPT
rechargeable battery type BSL14 and BSL18 series.
Other type of batteries may burst causing personal
injury and damage.
4. Use of an attachment not recommended or sold by
the battery charger manufacturer may result in a risk
of fire, electric shock, or injury to persons.
5. To reduce risk of damage to electric plug and cord,
pull by plug when disconnecting battery charger.
6. Make sure cord is located so that it will not be stepped
on, tripped over, or otherwise subjected to damage or
stress.
7. An extension cord should not be used unless
absolutely necessary. Use of improper extension
cord could result in a risk of fire and electric shock.
If extension cord must be used make sure:
a. That blades of extension cord are the same
number, size, and shape as those of plug on
battery charger:
b. That extension cord is properly wired and in good
electrical condition; and
c. That wire size is large enough for AC ampere
rating of battery charger as specified in Table 1.
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Rating Amperes* AWG Size of Cord
Equal to or
greater than but less than Length of Cord, Feet (Meter)
25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16
2 3 18 18 16 14
3 4 18 18 16 14
* If the input rating of a battery charger is given in watts
rather than in amperes, the corresponding ampere
rating is to be determined by dividing the wattage
rating by the voltage rating–for example:
1,250 watts = 10 amperes
125 volts
8. Do not operate battery charger with damaged cord or
plug-replace them immediately.
9. Do not operate battery charger if it has received a
sharp blow, been dropped, or otherwise damaged in
any way; take it to a qualified serviceman.
10. Do not disassemble battery charger; take it to a
qualified serviceman when service or repair is
required. Incorrect reassembly may result in a risk of
electric shock or fire.
11. To reduce risk of electric shock, unplug charger from
receptacle before attempting any maintenance or
cleaning. Removing the battery will not reduce this
risk.
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
BATTERY CHARGER
You must charge the battery before you can
use the power tool. Before using the model
UC18YFSL battery charger, be sure to read all instructions
and cautionary statements on it, the battery and in this
manual.
REMEMBER: USE ONLY metabo HPT BATTERY
TYPES BSL14 AND BSL18 SERIES. OTHER TYPES OF
BATTERIES MAY BURST AND CAUSE INJURY!
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In this case, stop using the battery and let the battery
cool. After that, you can use it again.
Furthermore, please heed the following warning and
caution.
WARNING
In order to prevent any battery leakage, heat generation,
smoke emission, explosion and ignition beforehand,
please be sure to heed the following precautions.
1. Make sure that swarf and dust do not collect on the
battery.
○ During work make sure that swarf and dust do not fall
on the battery.
○ Make sure that any swarf and dust falling on the power
tool during work do not collect on the battery.
○ Do not store an unused battery in a location exposed
to swarf and dust.
○ Before storing a battery, remove any swarf and dust
that may adhere to it and do not store it together with
metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a
nail, strike with a hammer, step on, throw or subject
the battery to severe physical shock.
3. Do not use an apparently damaged or deformed
battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car
cigarette lighter sockets.
6. Do not use the battery for a purpose other than those
specified.
7. If the battery charging fails to complete even when a
specified recharging time has elapsed, immediately
stop further recharging.
8. Do not put or subject the battery to high temperatures
or high pressure such as into a microwave oven,
dryer, or high pressure container.
9. Keep away from fire immediately when leakage or foul
odor are detected.
10. Do not use in a location where strong static electricity
generates.
11. If there is battery leakage, foul odor, heat generated,
discolored or deformed, or in any way appears
abnormal during use, recharging or storage,
immediately remove it from the equipment or battery
charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow
inside. Conductive liquid ingress, such as water, can
cause damage resulting in fire or explosion. Store your
battery in a cool, dry place, away from combustible
and flammable items. Corrosive gas atmospheres
must be avoided.
Follow these instructions to avoid the risk of injury:
WARNING: Improper use of the battery
or battery charger can lead to
serious injury. To avoid these
injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged or
is completely worn out. The battery can explode in a
fire.
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the battery charger’s
air vents. Electric shock or damage to the battery
charger may result.
5. NEVER charge outdoors. Keep the battery away
from direct sunlight and use only where there is low
humidity and good ventilation.
6. NEVER charge when the temperature is below 32°F
(0°C) or above 104°F (40°C).
7. NEVER connect two battery chargers together.
8. NEVER insert foreign objects into the hole for the
battery or the battery charger.
9. NEVER use a booster transformer when charging.
10. NEVER use an engine generator or DC power to
charge.
11. NEVER store the battery or battery charger in places
where the temperature may reach or exceed 104°F
(40°C) such as inside metal box or car.
12. NEVER expose the battery or battery charger to rain
or wet conditions.
13. ALWAYS operate charger on standard household
electrical power (120 volts). Using the charger on any
other voltage may overheat and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to
avoid overheating the charger.
15. ALWAYS disconnect the power cord from its
receptacle when the charger is not in use.
CAUTION ON LITHIUM-ION BATTERY
To extend the lifetime, the lithium-ion battery equips with
the protection function to stop the output.
In the cases of 1 to 3 described below, when using this
product, even if you are pulling the switch, the motor may
stop. This is not the trouble but the result of protection
function.
1. When the battery power remaining runs out, the motor
stops.
In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this
case, release the switch of tool and eliminate causes
of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the
battery power may stop.
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CAUTION
1. If liquid leaking from the battery gets into your eyes,
do not rub your eyes and wash them well with fresh
clean water such as tap water and contact a doctor
immediately.
If left untreated, the liquid may cause eye-problems.
2. If liquid leaks onto your skin or clothes, wash well with
clean water such as tap water immediately.
There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor,
deformation, and/or other irregularities when using
the battery for the first time, do not use and return it to
your supplier or vendor.
WARNING
If an electrically conductive foreign object enters the
terminals of the lithium ion battery, a short-circuit may
occur resulting in the risk of fire. Please observe the
following matters when storing the battery.
○ Do not place electrically conductive cuttings,
nails, steel wire, copper wire or other wire in the
storage case.
○ Either install the battery in the power tool or store
by securely pressing into the battery cover until
the ventilation holes are concealed to prevent
short-circuits (See Fig. 1).
SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO OTHER USERS
AND
OWNERS OF THIS TOOL!
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FUNCTIONAL DESCRIPTION
NOTE
The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance
of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety
instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own
power tool.
NAME OF PARTS
1. Cordless Planer
Belt cover
Knob
(
for adjusting
cutter depth
)
Front base
Switch
trigger
Remaining
battery
indicator
switch
Remaining
battery indicator
lamp
Rear base
Battery
Switch
lock Nameplate
Stand Brush cap
Housing
Outlet of
shaving
Fig. 1(a) Fig. 1(b)
○ Battery <BSL1850>
Ventilation holes
Latch
Terminals
Battery cover
Battery
Fig. 2
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2. Battery Charger
<UC18YFSL>
Nameplate
Pilot lamp
Guide rail
Cord
Fig. 3
SPECIFICATIONS
1. Cordless Planer
Model P18DSL
Motor DC motor
No-load speed 16,000 / min
Cutting Width 3-1/4" (82 mm)
Max. Cutting Depth 5/64" (2.0 mm)
Battery
Model BSL1850
Type Li-ion battery (5.0 Ah 10 cells)
Voltage DC 18 V
Weight (With BSL1850 attached) 7.3 lbs. (3.3 kg)
2. Battery Charger
Model UC18YFSL
Input power source Single phase: AC 120 V 60 Hz
Charging time
(At a temperature of 68°F (20°C)) BSL1850: Approx. 75 min
Charging voltage DC 14.4 V – 18 V
Charging current DC 3.5 A
Weight 1.1 lbs. (0.5 kg)
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ASSEMBLY AND OPERATION
REMOVAL AND INSTALLATION METHOD
OF BATTERY
○
How to install the battery.
Align the battery with the groove in tool handle and
slip it into place.
Always insert it all the way until it locks in place with a
little click, If not, it may accidentally fall out of the tool,
causing injury to you or someone around you (Fig. 5).
○ How to remove the battery.
Withdraw battery from the tool handle while pressing
the latch (2 pcs) of the battery (Fig. 5).
Battery
Pull out
Handle
Latch
Push
Insert
Fig. 5
APPLICATIONS
○
Planing various wooden planks and panels
23/64"(Max)
(9mm)
Fig. 4-A (Planing) Fig. 4-B (Beveling) Fig. 4-C (Rabbeting)
23/64"(Max)
(9mm) Side face cutting
Fig. 4-D (Tapering) Fig. 4-E (Side planing of flush door)
CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure the
following points.
○ The power source voltage is stated on the
nameplate.
○ The cord is not damaged.
WARNING
Do not charge at voltage higher than indicated
on the nameplate.
If charged at voltage higher than indicated on the
nameplate, the charger will burn out.
1. Connect the charger’s power cord to a receptacle.
When the power cord is connected, the charger’s pilot
lamp will blink in red. (At 1-second intervals)
WARNING
Do not use the electrical cord
if damaged. Have it repaired
immediately.
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2. Insert the battery to the battery charger.
Firmly insert the battery into the battery charger as
shown in Fig. 6.
Charger
Battery
Pilot lamp
Fig. 6
3. Charging
When the battery is connected to the battery charger,
charging will commence and the pilot lamp will light in
red. (See Table 2)
NOTE
If the pilot lamp flickers in red, pull out the plug from
the receptacle and check if the battery is properly
mounted.
When the battery is fully charged, the pilot lamp
will blink in red slowly. (At 1-second intervals) (See
Table 2))
(1) Pilot lamp indication
The indications of the pilot lamp will be as shown in
Table 2, according to the condition of the charger or
the rechargeable battery.
Table 2
Indications of the pilot lamp
Pilot lamp
(LED)
Before charging Blinks Lights for 0.5 seconds. Does not light for
0.5 seconds. (offfor 0.5 seconds)
While charging Lights Lights continuously
Charging
complete Blinks Lights for 0.5 seconds. Does not light for
0.5 seconds. (offfor 0.5 seconds)
Overheat
standby Blinks Lights for 1 second. Does not light for
0.5 seconds. (offfor 0.5 seconds)
Battery overheated.
Unable to charge.
(Charging will commence
when battery cools).
Charging
impossible Flickers Lights for 0.1 seconds. Does not light for
0.1 seconds. (offfor 0.1 seconds) Malfunction in the battery or
the charger
(2) Regarding the temperature of the rechargeable
battery.
The temperatures for rechargeable batteries are as
shown in Table 3, and batteries that have become hot
should be cooled for a while before being recharged.
Table 3
Rechargeable
batteries Temperatures at which the
battery can be recharged
BSL1850 32°F–122°F (0°C–50°C)
(3) Regarding recharging time (At 68°F (20°C))
Depending on the combination of the charger and
batteries, the recharging time will become as shown
in Table 4.
Table 4 Charging time (At 20°C)
Charger
Battery UC18YFSL
BSL1850 Approx. 75 min.
NOTE
The charging time may vary according to temperature
and power source voltage.
4. Disconnect battery charger from the receptacle.
CAUTION
Do not pull the plug out of the receptacle by
pulling on the cord.
Make sure to grasp the plug when removing from
receptacle to avoid damaging cord.
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5. Remove the battery from the battery charger.
Supporting the battery charger with hand, pull out the
battery from the battery charger.
NOTE
After charging, pull out batteries from the charger first,
and then keep the batteries properly.
Regarding electric discharge in case of new
batteries, etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an extended
period is not activated, the electric discharge might
be low when using them the first and second time.
This is a temporary phenomenon, and normal time
required for recharging will be restored by recharging
the batteries 2 – 3 times.
How to make the batteries perform longer.
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the electric
current, the battery may be damaged and its life will
become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a while.
CAUTION
●
When the battery charger has been continuously
used, the battery charger will be heated, thus
constituting the cause of the failures. Once the
charging has been completed, give 15 minutes
rest until the next charging.
● If the battery is charged while it is heated
because it has been left for a long time in a
location subject to direct sunlight or because
the battery has just been used, the pilot lamp of
the charger lights for 1 second, does not light for
0.5 seconds (offfor 0.5 seconds). In such a case,
first let the battery cool, then start charging.
● When the pilot lamp flickers rapidly in red (at
0.2–second intervals), check for and take out
any foreign objects in the charger’s battery
installation hole. If there are no foreign objects,
it is probable that the battery or charger is
malfunctioning. Take it to your authorized
Service Center.
BEFORE USE
1. Check the work area to make sure that it is clear of
debris and clutter.
Clear the area of unnecessary personnel. Ensure that
lighting and ventilation is adequate.
2. Power switch
Ensure that the power switch is in the OFF position.
If the battery is attached to the body while the power
switch is in the ON position, the power tool will start
operating immediately, which could cause a serious
accident.
3. Prepare a stable wooden workbench suitable for
planning operation. As a poorly balanced workbench
creates a hazard, ensure it is securely positioned on
firm, level ground.
PLANING PROCEDURES
1. Operation of switch (Fig. 7)
(1) For safe operation of the machine, a “switch lock” is
provided on the side of a handle.
If the “switch trigger” is pulled in a state where “switch
lock” is pressed in the direction of the arrow mark, the
main switch can be turned ON.
(2) After the switch is turned ON, even when you release
your hand from the switch lock, the body continues
running and the light continues being turned ON as
long as you keep on pulling the switch trigger.
(3) If you release the switch trigger, you can turn OFF
the switch and the “switch lock” returns to the original
position automatically.
CAUTION
Do not fix and secure the switch lock. Besides,
keep your finger offthe switch trigger when the
planer is being carried around. Otherwise, the
main body switch can be inadvertently turned
ON, resulting in unexpected accidents.
Switch lock
Switch trigger
Fig. 7
2. About remaining battery indicator
When pressing the remaining battery indicator switch,
the remaining battery indicator lamp lights and the
battery remaining power can be checked. (Fig. 8)
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Knob
Scale
Triangular mark
Fig. 9
4. Surface cutting
Rough cutting should be accomplished at large
cutting depth and at a suitable speed so that shavings
are smoothly ejected from the machine. To ensure
a smoothly finished surface, finish cutting should
be accomplished at small cutting depth and at low
speed.
5. Beginning and ending the cutting operation
As shown in Fig. 10, place the front base of the planer
on the workpiece and support the planer horizontally.
Turn ON the power switch, and slowly operate the
planer toward the leading edge of the workpiece.
Firmly depress the front half of the planer at the first
stage of cutting and, as shown in Fig. 11, depress
the rear half of the planer at the end of the cuning
operation.
The planer must always be kept flat throughout the
entire cutting operation.
Fig. 10 Beginning of cutting operation
Fig. 11 End of cutting operation
6. Precaution after finishing the planing operation
When the planer is suspended with one hand after
finishing the planing operation, ensure that the cutting
blades (base) of the planer do not contact or come too
near your body. Failure to do so could result in serious
injury.
When releasing your finger from the remaining battery
indicator switch, the remaining battery indicator lamp
goes off. The Table 5 shows the state of remaining
battery indicator lamp and the battery remaining
power.
Remaining battery
indicator switch Remaining battery
indicator lamp
Fig. 8
Table 5
State of lamp Battery Remaining Power
The battery remaining power is
enough.
The battery remaining power is a half.
The battery remaining power is nearly
empty.
Re-charge the battery soonest
possible.
As the remaining battery indicator shows somewhat
differently depending on ambient temperature and
battery characteristics, read it as a reference.
NOTE
○ Do not give a strong shock to the switch panel or
break it. It may lead to a trouble.
○ To save the battery power consumption, the
remaining battery indicator lamp lights while pressing
the remaining battery indicator switch.
3. Adjusting the cutter depth
Turn the knob in the direction indicated by the arrow in
Fig. 9 (clockwise), until the triangular mark is aligned
with the desired cutting depth on the scale.
An interval between graduations on the scale
corresponds to 1/256"(0.1mm) in cutting depth. The
cutting depth can be adjusted within a range of 0 ―
5/64"(0 ―2.0 mm).
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CARBIDE BLADE ASSEMBLY AND
DISASSEMBLY AND ADJUSTMENT OF
CUTTER BLADE HEIGHT (FOR DOUBLE
EDGED BLADE TYPE)
WARNING
● To prevent accidents, ensure that the power tool
is switched offand pull out the battery.
● Be careful not to injure your hands.
1. Carbide blade disassembly
(1) As shown in Fig. 14, loosen the blade holder with the
attached box wrench.
Blade holder Box wrench
Fig. 14
(2) As shown in Fig. 15, remove the carbide blade by
sliding it with the attached box wrench.
Carbide blade
(Double edged blade type)
Fig. 15
2. Carbide blade assembly
CAUTION
Prior to assembly, thoroughly wipe offall swarf
accumulated on the carbide blade.
(1) As shown in Fig. 16, lift set plate (B) and insert the new
carbide blade between cutter block and set plate (B).
7. Stand
Lift the back of the planer to extend the foot from the
base. Having the stand extended when you put the
planer down prevents contact between the blade and
the material.
Stand
Fig. 12
8. Regulating the guide (Fig. 13)
The planing position can be regulated by moving the
guide to the left or right after loosening its set screw.
The guide may be mounted on either the right or left
side of the tool.
Set screw
Guide
Fig. 13
Work Precautions
○ About Continuous Operation
This tool is provided with a protective function to
extend battery life.
The battery may become overheated during
continuous operation or deep cutting operations,
which may cause it to automatically stop.
Especially with any of the batteries listed below, the
tool may stop operation before the battery starts to get
hot to prevent rapid failure from overheating.
If this happens, stop operation, remove the battery
from the tool and leave it in a well-ventilated location
not exposed to sunlight until it is sufficiently cool.
The battery can be used again once it is cool.
(Applicable batteries: BSL1825, BSL1820, BSL1815
and old batteries)
○ Proper Battery Usage
When the tool is used with any of the batteries listed
below, it should be used for light work to extend
battery life.
Work example: Shallow depth finishing and
chamfering work
(Applicable batteries: BSL1825, BSL1820, BSL1815
and old batteries)
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Carbide blade
(Double edged
blade type)
Set plate (B)
Fig. 16
(2) As shown in Fig. 17, mount the new carbide blade
by sliding it on the set plate (B) so that the blade tip
projects by 1 mm from the end of the cutter block.
Fig. 17
(3) As shown in Fig. 18, fix the bolts at the blade holder
after blade replacement has been completed.
Fig. 18
(4) Turn the cutter block over, and set the other side in the
same manner.
3. Adjustment of carbide blade height
CAUTION
If the carbide blade’s heights are inaccurate after
above procedures have been completed, carry
out the procedures described below.
(1) As shown in Fig. 19, use the box wrench to loosen
the three bolts used to retain the carbide blade, and
remove the blade holder.
Blade holder Box wrench
Bolt
Fig. 19
(2) As shown in Fig. 20, after removing the carbide blade,
slide set plate (B) in the direction indicated by the
arrow to disassemble set plate (B).
Set plate (B)
Fig. 20
(3) Loosen the 2 screws holding on the carbide blade and
set plate (A), set plate (B).
(4) As shown in Fig. 21, 22, press the turned surface of
set plate (A) to the wall surface b while adjusting the
carbide blade edge to the wall surface a of the set
gauge. Then, tighten them with the 2 screws.
Machine screw
Fig. 21
Turned surface
Set plate (A)
Set plate (B)
Carbide blade
(Double edged blade
type)
Set gauge
Wall surface a
Wall surface b
Fig. 22
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(5) As shown in Fig. 23, 24, insert a turned portion of set
plate (A) attached to set plate (B) into a groove on the
flat portion of the cutter block.
Set plate (A)
Flat portion of the cutter block
Fig. 23
Groove
Fig. 24
(6) As shown in Fig. 25, place the blade holder on the
completed assembly and fasten it with the three bolts.
Ensure that the bolts are securely tightened. Follow
the same procedures for the opposite side carbide
blade.
Bolt
Blade holder
Fig. 25
CUTTER BLADE ASSEMBLY AND
DISASSEMBLY AND ADJUSTMENT OF
CUTTER BLADE HEIGHT
WARNING
● To prevent accidents, ensure that the power tool
is switched offand pull out the battery.
● Be careful not to injure your hands.
1. Cutter blade disassembly
(1) As shown in Fig. 26 use the accessory box wrench
to withdraw the three bolts used to retain the cutter
blade, and remove the cutter blade holder.
Box wrench
Blade holder
Fig. 26
(2) As shown in Fig. 27, slide the blade in the direction
indicated by the arrow to disassemble the blade.
Set plate (B)
Fig. 27
2. Cutter blade assembly
CAUTION
Prior to assembly, thoroughly wipe offall swarf
accumulated on the cutter blade.
(1) Insert a turned portion of set plate (A) attached to the
blade into a groove on the flat portion of the cutter
block. (Fig. 28, 29)
Set the blade so that both sides of the blade protrude
from the width of the cutter block by about 3/64"
(1 mm) (Fig. 30)
Flat portion of the cutter block Set plate (A)
Fig. 28
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Set plate (A) Blade
Groove
Fig. 29 (Correct installation)
Cutter block
Blade 3/64" (1 mm)
3/64" (1 mm)
Fig. 30
(2) Place the blade holder on the completed assembly,
as shown in Fig. 31, and fasten it with the three bolts.
Ensure that the bolts are securely tightened.
Blade holder
Bolt
Fig. 31
(3) Turn the cutter block over, and set the other side in the
same manner.
3. Adjustment of cutter blade height:
CAUTION
As the set gauge has been accurately factory
adjusted, never attempt to loosen it.
(1) Loosen the 2 screws holding on the blade and set
plate (A). (Fig. 32)
Machine screw
Fig. 32
(2) Press the turned surface of set plate (A) to the wall
surface b while adjusting the blade edge to the wall
surface a of the set gauge. Then, tighten them with the
2 screws. (Fig. 33, 34)
Machine screw
Fig. 33
Set gauge
Wall surface a
Blade
Set plate (A)
Wall surface b
Turned surface
Fig. 34
SHARPENING THE CUTTER BLADES
Use of the accessory Blade Sharpening Ass'y is
recommended for convenience.
(1) Use of Blade Sharpening Ass’y.
As shown in Fig. 35, two blades can be mounted on
the blade sharpening ass’y to ensure that the blade
tips are ground at equal angles. During grinding,
adjust the position of the cutter blades so that their
edges simultaneously contact the grinding stone as
shown in Fig. 36.
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Machine screw
Cutter blade
Fig. 35
Fig. 36
(2) Cutter blade sharpening intervals
Cutter blade sharpening intervals depend on the
type of wood being machined and the cutting depth.
However, sharpening should generally be effected
after each 1,640 ft (500 m) of cutting operation.
(3) Grinding allowance of the cutter blades
As illustrated in Fig. 37, a grinding allowance of 0.14"
(3.5 mm) is provided for on the cutter blade. That is,
the cutter blade can be repeatedly sharpened until its
total height is reduced to 0.96" (24.5 mm).
Grinding allowance
0.96"
(24.5 mm)
0.14"
(3.5 mm)
Fig. 37
(4) Grinding Stone
When a water grinding stone is available, use it after
dipping it sufficiently in water since such a grinding
stone may be worn during grinding procedures, flatten
the upper surface of the grinding stone as frequently
as possible.
ATTACHING AND DETACHING THE DUST
ADAPTER (OPTIONAL ACCESSORY)
CAUTION
●
To prevent accidents, ensure that the power tool
is switched offand pull out the battery.
● Follow the procedure below to mount the dust
adapter securely. Failure to do so may result in
the adapter coming off, causing injury.
1. Attaching the dust adapter
(1) Remove the screw D4 × 16 in the chip cover and
remove the chip cover as shown in Fig. 38.
Screw D4 × 16
Chip cover
Fig. 38
(2) Mount the dust adapter and secure with the screw
D4 × 16. (Fig. 39)
Screw D4 × 16
Dust adapter
Dust bag
Elbow
Fig. 39
NOTE
Take care not to break the catch when attaching or
detaching the dust adapter and chip cover.
2. Removing the dust adapter
To remove the dust adapter, follow the procedure
above in reverse order.
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MAINTENANCE INSPECTION
WARNING
To prevent accidents, ensure that the power tool
is switched offand pull out the battery.
1. Inspecting the cutter blades
Continued use of dull or damaged cutter blades will
result in reduced cutting efficiency and may cause
overloading of the motor. Sharpen or replace the
cutter blades as often as necessary.
2. Handling
CAUTION
The front base, rear base, and cutting depth
control knob are precisely machined to obtain
specifically high precision. If these parts
are roughly handled or subjected to heavy
mechanical impact, it may cause deteriorated
precision and meduced cutting performance.
These parts must be handled with particular
care.
3. Inspecting the screws
Regularly inspect all screws and ensure that they are
fully tightened. Should any of the screws be loosened,
retighten them immediately.
WARNING
Using this planer with loosened screws is
extremely dangerous.
4. Inspecting the carbon brushes (Fig. 40)
The motor employs carbon brushes which are
consumable parts. Replace the carbon brush with
a new one when it becomes worn to its wear limit.
Always keep carbon brushes clean and ensure that
they slide freely within the brush holders.
Wear limit No. of carbon brush
0.16" (4 mm)
0.43" (11 mm)
Fig. 40
CAUTION
Using this planer with a carbon brush which is
worn in excess of the wear limit will damage the
motor.
NOTE
When replacing the carbon brush with a new one, be
sure to use the metabo HPT Carbon Brush Code No.
999017.
5. Replacing carbon brushes
After removing the chip cover, take out the carbon
brush by first removing the brush cap and then
hooking the protrusion of the carbon brush with a
slotted head screw driver, etc., as shown in Fig. 41.
Brush cap
Fig. 41
When installing the carbon brush, choose the
direction so that the nail of the carbon brush (Fig. 42)
agrees with the contact portion of brush tube. Then
push it in with a finger as illustrated in Fig. 43. Lastly,
install the brush cap.
Protrusion of carbon brush
Nail of carbon brush
Fig. 42
Contact portion of brush
tube
Fig. 43
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CAUTION
●
Be absolutely sure to insert the nail of the carbon
brush into the contact portion of brush tube.
(You can insert whichever one of the two nails
provided.)
● Caution must be exercised since any error in this
operation can result in the deformed nail of the
carbon brush and may cause motor trouble at an
early stage.
6. Check for Dust
Dust may be removed with a soft cloth or a cloth
dampened with soapy water.
Do not use bleach, chlorine, gasoline or thinner, for
they may damage the plastics.
7. Disposal of the exhausted battery
WARNING
Do not dispose of the exhausted battery. The
battery must explode if it is incinerated. The
product that you have purchased contains a
rechargeable battery. The battery is recyclable.
At the end of it’s useful life, under various state
and local laws, it may be illegal to dispose of this
battery into the municipal waste stream. Check
with your local solid waste officials for details
in your area for recycling options or proper
disposal.
8. Storage
Storing in a place below 104°F (40°C) and out of the
reach of children.
NOTE
Storing lithium-ion batteries
Make sure the lithium-ion batteries have been fully
charged before storing them.
Prolonged storage (3 months or more) of batteries with
a low charge may result in performance deterioration,
significantly reducing battery usage time or rendering
the batteries incapable of holding a charge.
However, significantly reduced battery usage time
may be recovered by repeatedly charging and using
the batteries two to five times.
If the battery usage time is extremely short despite
repeated charging and use, consider the batteries
dead and purchase new batteries.
9. Service and repairs
All quality power tools will eventually require servicing
or replacement of parts because of wear from normal
use. To assure that only authorized replacement parts
will be used, all service and repairs must be performed
by a metabo HPT AUTHORIZED SERVICE CENTER,
ONLY.
CAUTION
In the operation and maintenance of power tools,
the safety regulations and standards prescribed
in each country must be observed.
Important notice on the batteries for the metabo HPT
cordless power tools
Please always use one of our designated genuine
batteries. We cannot guarantee the safety and
performance of our cordless power tool when used
with batteries other than these designated by us, or
when the battery is disassembled and modified (such
as disassembly and replacement of cells or other
internal parts).
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