metrolite DLT-18HD User manual

MODEL DLT-18HD
OPERATOR'S MANUAL

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ii) metrolite
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DEALER INSPECTION REPORT SAFETY
______ Guards/ShieldsInstalled&Secured
______ AllDecalsInstalled&Legible
______ Safety Chain on Hitch
______ ReviewOperatingandSafetyInstructions
______ Tire Pressure Checked
______ WheelBoltsTorqued
______ InspectElectricalSystem
______ Hydraulic Hoses Free, Fittings Tight
______ CheckOilLevelinHydraulicReservoir
______ LubricateMachine
______ CheckEngineFluidLevels
IhavethoroughlyinstructedthebuyerontheabovedescribedequipmentwhichreviewincludedtheOperator’s
Manualcontent,equipmentcare,adjustments,safeoperationandapplicablewarrantypolicy.
Date _______________________________ Dealer’s Rep. Signature____________________________
Signature ____________________________
TheaboveequipmentandOperator’sManualhavebeenreceivedbymeandIhavebeenthoroughlyinstructed
as to care, adjustments, safe operation and applicable warranty policy.
Date ________________________________ Owner'sSignature________________________________
metrolite
LIGHT TOWER WITH HYDRAULIC LIFTING SYSTEM
WARRANTY REGISTRATION FORM & INSPECTION REPORT
WARRANTY REGISTRATION
Thisformmust be lledoutbythedealerandsignedbyboththedealerandthecustomeratthetimeof
delivery.
Customer’s Name __________________________ Dealer'sName___________________________
Address __________________________________ Address ________________________________
City,State/Prov.,Code _______________________ City,State/Prov.,Code_____________________
PhoneNumber(_____) ___________________
LightTowerModel __________________________
SerialNumbersDLT-18HD____________________ Alternator_______________________________
SerialNumbersEngine ______________________
Delivery Date ______________________________
WHITE YELLOW PINK
METROLITE DEALER CUSTOMER

SERIAL NUMBER LOCATIONS
Alwaysgiveyourdealertheserialnumberofyourmetrolite DLT-18HDwhenorderingpartsor
requestingserviceorotherinformation.
The serial number plates are located where indicated. Please mark the number in the space provided for
easy reference.
Model DLT-18HD
Serial Number Machine ___________________________
Engine ___________________________
Alternator ___________________________
DLT-18HD
ENGINE
ALTERNATOR

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1 Introduction .......................................................... 1
2 Safety .................................................................... 3
2.1  GeneralSafety....................................................... 4
 2.2  EquipmentSafetyGuidelines ................................ 5
2.3 Safety Training ....................................................... 6
2.4 Safety Signs........................................................... 6
2.5 Storage Safety ....................................................... 6
2.6 Preparation Safety ................................................. 7
2.7 Installation Safety .................................................. 8
 2.8  MaintenanceSafety ............................................... 8
2.9 Hydraulic Safety..................................................... 8
 2.10  Lock-OutTag-OutSafety........................................ 8
 2.11  BatterySafety ........................................................ 8
 2.12  OperatingSafety.................................................... 9
 2.13  TireSafety.............................................................. 9
 2.14  TransportSafety..................................................... 9
 2.15  ElectricalSafety ..................................................... 9
 2.16  DieselEngineSafety ............................................10
 2.17  RefuelingSafety....................................................10
 2.18  Sign-OffForm .......................................................11
3 Safety Sign Locations ....................................... 13
4 Operation ............................................................ 15
 4.1  TotheNewOperatororOwner ............................ 15
 4.2  MachineComponents.......................................... 16
 4.3  MachineBreak-In................................................. 18
 4.4  Pre-OperationChecklist....................................... 18
4.5 Controls ............................................................... 19
 4.6  MachinePreparation............................................ 23
 4.7  Operation ............................................................. 26
4.9 Storage ................................................................ 32
 4.12  Transport.............................................................. 33
5 Service and Maintenance .................................. 35
 5.1  Service................................................................. 35
 5.2  Maintenance ........................................................ 40
6 Trouble Shooting ............................................... 45
7 Specifications .................................................... 47
7.1  Mechanical........................................................... 47
 7.2  BoltTorque........................................................... 49
 7.3  HydraulicFittingTorque........................................ 50
 7.4  ElectricalSchematic ............................................ 51
8 Index ................................................................... 55

1
1 INTRODUCTION
Congratulations on your choice of a metrolite DLT-18HD light tower and welcome to metrolite's
quality line of lighting equipment. This equipment is designed and manufactured to meet the needs of a
discrimi-nating buyer in the industry for lighting work sites.
Safe, efficient and trouble free operation of your new metrolite DLT-18HD light tower requires that you,
and anyone else who will be operating or maintaining the machine, read, understand and practice ALL of the
Safety, Opera-tion, Maintenance and Trouble Shooting recommendations contained within this Operator's
Manual.
metrolite
This manual applies to all DLT-18HD light towers manufactured by metrolite. Certain options may be
available to specifically tailor the light tower to your operation and may not be included in this manual. Please
contact the manufacturer regarding additional information about these options. Use the Table of Contents and
Index as a guide to find specific information.
The information in this manual is accurate based on products produced at the time of publication. The manufac-
turer reserves the right to make technical updates, corrections and product revisions at any time without notice.
The warnings in this manual and on decals on the unit are not all inclusive. If using a procedure or operating
techniques that the manufacturer does not specically recommend, verify that it is safe for others. Also, make
sure the procedure does not render the equipment unsafe.
Keep this manual handy for frequent reference and so that it will be passed on to new operators or owners.
Call your metrolite dealer if you need assistance, information or additional copies of this manual.
MACHINE ORIENTATION - The hitch end of the light tower is the front. All electrical controls are on the left side.

2

3
The Safety Alert symbol identifies
important safety messages on your
metrolite light tower and in the
manual. When you see this symbol,
be alert to the possibility of personal
injury or death. Follow the
instructions in the safety message.
2 SAFETY
SAFETY ALERT SYMBOL
If you have any questions not answered in this manual or require additional copies or the manual is damaged,
please contact your dealer or metrolite, Phone: [phone], Email:
[e-mail].
Accidents Disable and Kill
Accidents Cost You Money
Accidents Can Be Avoided
Why is SAFETY important to you?
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
3 Big Reasons
DANGER -Indicates an imminently hazardous situ-
ation that, if not avoided, will result in
death or serious injury. This signal word
is to be limited to the most extreme situa-
tions, typically for machine components
that, for functional purposes, cannot be
guarded.
WARNING - Indicates a potentially hazardous situ-
ation that, if not avoided, could result
in death or serious injury, and includes
hazards that are exposed when guards
are removed. It may also be used to alert
against unsafe practices.
CAUTION - Indicates a potentially hazardous situ-
ation that, if not avoided, may result in
minor or moderate injury. It may also be
used to alert against unsafe practices.
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for each
message has been selected using the following
guide-lines:

4
2.1 GENERAL SAFETY
• Read and understand the
Operator's Manual and all safe-
ty signs before supplying pow-
er to, operating, maintaining or
adjusting the light tower.
• Onlytrained,competentpersonsshalloperatethe
light tower.An untrained operator is not qualied to
operate this machine.
• Providearst-aidkitforuseincase
of an accident. Store in a highly vis-
ible place.
• Provide a re extinguisher for use in
case of an accident. Store in a highly
visible place.
• Install and properly secure all guards
and shields before
operating.
• Wearappropriate
protective gear. This
list includes but
is not limited to:
- Protective shoes
with slip resis-
tant soles
- Protective glasses
or goggles
- Heavy gloves
- Hearing protection
• TurnmachineOFF,placeallcontrolsintheirOFF
position, shut down and lockout power supply, re-
lieve hydraulic pressure and wait for all moving
parts to stop before servicing, adjusting, maintain-
ing, repairing or cleaning.
• Donotdamagethismanual,donotremoveortear
any pages and keep it away from moisture and
heat sources. Please note that the drawings con-
tained in the manual are merely to help you iden-
tify the parts described and, therefore, they might
not correspond precisely to your product.
• Knowtheemergencymedicalcenternumberfor
your area.
• Reviewsafetyrelateditemswithalloperators
annually.
SAFETY
YOU are responsible for the SAFE operation
and maintenance of your metrolite light tower.
YOU must en-sure that you and anyone else who is
going to oper-ate, maintain or work around the
machine be familiar with the operating and
maintenance procedures and related SAFETY
information contained in this man-ual. This manual
will take you step-by-step through your working
day and alerts you to all good safety practices
while operating the light tower.
Remember, YOU are the key to safety. Good
safety practices not only protect you but, also the
people around you. Make these practices a
working part of your safety program. Be certain that
EVERYONE op-erating this machine is familiar
with the procedures recommended and follows
safety precautions. Re-member, most accidents
can be prevented. Do not risk injury or death by
ignoring good safety practices.
• Read and understand the Operator's Manual
and all safety signs before supplying power to,
operating, maintaining or adjusting the light tower.
• Light tower owners must give operating instruc-
tions to operators or employees before allowing
them to operate the conveyor, and at least annu-
ally thereafter.
• Themostimportantsafetydeviceonthisequip-
ment is a SAFE operator. It is the operator’s re-
sponsibility to read and understand ALL Safety
and Operating instructions in the manual and to
follow these. Most accidents can be avoided.
• Apersonwhohasnotreadandunderstoodallop-
erating and safety instructions is not qualied to
operate this machine. An untrained operator ex-
poses himself and bystanders to possible serious
injury or death.
• Do not modify the equipment in any way.
Unauthorized modication may impair the func-
tion and/or safety and could affect the life of the
equipment.
• The manual comes with the original documen-
tation for the engine and the alternator: we rec-
ommend keeping it all in a safe place and have
qualied personnel to carry out operations. In
case of transfer of equipment ownership, attach
all the documentation, as it is an integral part of
the product.
• Our customer service and technical assistance
department is available to assist you in any way.
• Only use genuine parts in case replacement is
required; failure to comply will void your warranty
automatically.

5
2.2 EQUIPMENT SAFETY GUIDELINES
• Safety of the operator and bystanders is one of
the main concerns in designing and developing a
machine. However, every year many accidents oc-
cur which could have been avoided by a few sec-
onds of thought and a more careful approach to
handling equipment. You, the operator, can avoid
many accidents by observing the following pre-
cautions in this section. To avoid personal injury or
death, study the following precautions and insist
those working with you, or for you, follow them.
• In order to provide a better view, certain photo-
graphs or illustrations in this manual may show an
assembly with a safety shield removed. However,
equipment should never be operated in this con-
dition. Keep all shields in place. If shield removal
becomes necessary for repairs, replace the shield
prior to use.
• Replaceanysafetysignorinstructionsignthatis
not readable or is missing. Location of such safety
signs is indicated in this manual.
• Never use alcoholic beverages or drugs which
can hinder alertness or coordination while oper-
ating this equipment. Consult your doctor about
operating this machine while taking prescription
medications.
• Under no circumstances should young chil-
dren be allowed to work with this equipment.
Do not allow persons to operate or assemble
this unit until they have read this manual and
have developed a thorough understanding of
the safety precautions and of how it works.
Review the safety instructions with all users
annually.
• This equipment is dangerous to children and
persons unfamiliar with its operation. The opera-
tor should be a responsible, properly trained and
physically able person familiar with farm machin-
ery and trained in this equipment's operations.
If the elderly are assisting with farm work, their
physical limitations need to be recognized and
accommodated.
• Neverexceedthelimitsofapieceofmachinery.If
its ability to do a job, or to do so safely, is in ques-
tion - DON'T TRY IT.
•Do not modify the equipment in any way.
Unauthorized modication result in serious injury
or death and may impair the function and life of the
equipment.
• Thecontentsofthismanualarenotbinding.The
manufacturer reserves the right to make chang-
es and improvements to accessories and details
without altering the essential characteristics of the
model described and illustrated here and without
committing to promptly updating this manual.
• Inadditiontothedesignandcongurationofthis
implement, including Safety Signs and Safety
Equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
prudence, and proper training of personnel in-
volved in the operation, transport, maintenance,
andstorageofthemachine.ReferalsotoSafety
Messages and operation instruction in each of the
appropriate sections of the auxiliary equipment
and machine Manuals. Pay close attention to the
Safety Signs affixed to the auxiliary equipment
and the machine.

6
2.3 SAFETY TRAINING
•Safety is a primary concern in the design and man-
ufacture of our products. Unfortunately, our efforts
to provide safe equipment can be wiped out by a
single careless act of an operator or bystander.
• In addition to the design and conguration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, prudence and proper training of personnel
involved in the operation, transport, maintenance
and storage of this equipment.
• It has been said, "The best
safety feature is an informed,
careful operator." We ask you
to be that kind of an operator.
It is the operator's responsibility
to read and understand ALL Safety and Operating
instructions in the manual and to follow these.
Accidents can be avoided.
•Working with unfamiliar equipment can lead
to careless injuries. Read this manual, and the
manual for your auxiliary equipment, before
assembly or operating, to acquaint yourself
with the machines. If this machine is used by
any person other than yourself. It is the ma-
chine owner's responsibility to make certain
that the operator, prior to operating:
i. Reads and understands the operator's
manuals.
ii. Is instructed in safe and proper use.
•Know your controls and how to stop light towers
and any other auxiliary equipment quickly in an
emergency.Readthismanualandtheoneprovid-
ed with your other equipment.
• Train all new personnel and review instructions
frequently with existing workers. Be certain only
a properly trained and physically able person will
operate the machinery.A person who has not read
and understood all operating and safety instruc-
tions is not qualied to operate the machine. An
untrained operator exposes himself and bystand-
ers to possible serious injury or death. If the elder-
ly are assisting with work, their physical limitations
need to be recognized and accommodated.
2.4 SAFETY SIGNS
•Keep safety signs clean and legible at all times.
• Replacesafetysignsthataremissingorhavebe-
come illegible.
• Replacedpartsthatdisplayedasafetysignshould
also display the current sign.
•Safety signs displayed in Section 3 each have a
part number in the lower right-hand corner. Use
this part number when ordering replacement
parts.
•Safety signs are available from your authorized
Distributor or Dealer Parts Department or the
factory.
How to Install Safety Signs:
• Besurethattheinstallationareaiscleananddry.
• Besuretemperatureisabove50°F(10°C).
• Determineexactpositionbeforeyou remove the
backingpaper.(SeeSection3).
• Removethesmallestportionofthesplitbacking
paper.
• Alignthesignoverthespeciedareaandcareful-
ly press the small portion with the exposed sticky
backing in place.
• Slowlypeelbacktheremainingpaperandcare-
fully smooth the remaining portion of the sign in
place.
• Smallairpocketscanbepiercedwithapinand
smoothed out using the piece of sign backing
paper.
2.5 STORAGE SAFETY
• Storethelighttoweronarmlevelsurface.
• Ifrequired,makesuretheunitisrmlyblockedup.
• Makecertainthatallmechanicallocksandjacks
are safely and positively connected before storing.
• Storeawayfromareasofhumanactivity.
• Do not allow children to play on or around the
stored light tower.
• Lockoutpowerbyturningoffmastercontrolpanel
or junction box and padlocking the door shut to
prevent electrocution or unauthorized start up of
the light tower.

7
2.7 INSTALLATION SAFETY
• Reviewlayoutoftheworksite.Positionlight
tower where it can provide maximum
illumination with minimal interference with the
access and opera-tion of other equipment.
Select a different position if there is interference.
• Positionlighttowerbaseonasolid,level
surface to avoid tipping, sliding or falls during
operation. Avoid placing the tower on a surface
with a slope ofover10°.
• Donotpositionlighttowerclosetooverhead
pow-er lines or obstructions to prevent
electrocution or other problems. Electrocution
can occur without contact.
• Positionmachinesotheengineexhaustis
direct-ed away from personnel on the worksite.
Direct the gases away from the worksite.
• Beforeraisingmast,fullyextendandpin/lock
each outrigger. Lower each outrigger jack as
required to level frame. Center both bubbles in
spirit levels to position frame tower frame in a
perfectly level plane.
• Donotraiseoruselighttowerifwindspeeds
ex-ceed specified safe speeds or if storms or
thun-derstorms are expected in the area.
• Lowertowerwhennotinuse.
• Usegroundterminalinsideframetogroundunit
in compliance with local laws and regulations.
• Donotoperatemachinewithwethandsor
clothing.
• Allelectricalwires,plugs,socketsandother
com-ponents must always be in good condition
when operating.
• Closeandlatchthedoorsduringnormalopera-
tion. Open the doors when the engine is stopped
and machine is being serviced.
• Keep engine cooling slot on doors and
frame clean to allow engine to cool when
running. Clean when trash plugs slots.
• Do not place any items next to exhaust or
muf-fler to prevent burns or items from catching
on fire from high temperatures.
• Donotturnheadsonifprotectiveglassisdam-
aged or broken.
• Donottouchheadswhiletheyareonto
prevent burns. Allow time for them to cool before
touching to service or maintain.
• Stopengine,turnlightsoffanddisconnectpower
if a malfunction occurs. Identify and resolve the
mal-function before turning machine on and
resuming work.
2.6 PREPARATION
• Never operate the light tower and auxiliary
equipment until you have read and complete-
ly understand this manual, the auxiliary equip-
ment Operator's Manual, and each of the Safety
Messages found on the safety signs on the light
tower and auxiliary equipment.
• Personal protec-
tion equipment in-
cluding hard hat,
safety glasses,
safety shoes, and
gloves are recom-
mended during
assembly, instal-
lation, operation,
adjustment, main-
taining, repairing,
removal, or moving the light tower. Do not allow
long hair, loose tting clothing or jewelry to be
around equipment.
•PROLONGED EXPOSURE
TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS!
Motors or equipment attached
can often be noisy enough to
cause permanent, partial hear-
ing loss. We recommend that you wear hearing
protection on a full-time basis if the noise in the
Operator's position exceeds 80db. Noise over
85dbonalong-termbasiscancauseseverehear-
ing loss. Noise over 90db adjacent to the Operator
over a long-term basis may cause permanent,
total hearing loss. NOTE: Hearing loss from loud
noise(fromtractors,chainsaws,radios,andother
suchsourcesclosetotheear)iscumulativeover
a lifetime without hope of natural recovery.
• Clearworkingareaofdebris,trashorhiddenob-
stacles that might be hooked or snagged, causing
injury, damage or tripping.
• Operateonlyindaylightorgoodarticiallight.
• Be sure machine is properly anchored, adjusted
and in good operating condition.
• Ensurethatallsafetyshieldingandsafetysigns
are properly installed and in good condition.
• Beforestarting,givethemachinea"onceover"for
any loose bolts, worn parts, cracks, leaks, frayed
belts and make necessary repairs. Always follow
maintenance instructions.

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2.8 MAINTENANCE SAFETY
• Readandunderstandalltheinformationcontained
in the Operator's Manual regarding operating, ser-
vicing, adjusting, maintaining and repairing.
• Turn machine OFF, shut down and lock out
power supply, relieve hydraulic pressure and
wait for all moving parts to stop before servic-
ing, adjusting, maintaining or repairing.
• Exercise extreme caution when working around,
or with, high-pressure hydraulic systems.
Depressurize the system before working on it.
• Followgoodshoppractices:
- Keep service area clean
and dry.
- Be sure electrical out-
lets and tools are properly
grounded.
- Use adequate light for the
job at hand.
• Wear heavy gloves and eye protection when
searching for suspected hydraulic leaks. Use a
piece of wood or cardboard as a backstop instead
of hand to isolate and identify a leak. A high pres-
sure concentrated stream of hydraulic uid can
pierce the skin. If such happens, seek immediate
medical attention as infection and toxic reaction
could develop.
• Makesureallguardsanddoorsareinplaceand
properly secured when operating the light tower.
• Do not work on light tower electri-
cal system unless the power cord
is unplugged or the power supply is
locked out. Lock-out tag-out power
source before performing any main-
tenance work.
• A re extinguisher and
rst aid kit should be kept
readily accessible while
performing maintenance
on this equipment.
• Disconnect lamps from power supply and wait
for them to cool before performing any service or
maintenance or replacing them.
• Donottouchengine,manifold,pipesandmuffler
while engine is running. Allow engine to cool be-
fore performing any service work on it.
• Always replace guards and shields and close
doors when service and repair work has been
completed.
• Donotremoveradiatorcapwhenengineisrun-
ning or still hot to prevent leaks and scalding
burns.
2.9 HYDRAULIC SAFETY
• Make sure that all the components in the pump
system are kept in good condition and are clean.
• Beforeapplyingpressuretothesystem,makesure
all components are tight, and that lines, hoses and
couplings are not damaged.
• Do not attempt any makeshift repairs to the hy-
draulic lines, ttings or hoses by using tapes,
clamps or cements. The hydraulic system oper-
ates under extremely high pressure. Such repairs
will fail suddenly and create a hazardous and un-
safe condition.
• Wearproperhandandeyepro-
tection when searching for a
high pressure hydraulic leak.
Use a piece of wood or card-
board as a backstop instead of
hands to isolate and identify a
leak.
• Ifinjuredbyaconcentratedhigh-pressurestream
of hydraulic uid, seek medical attention immedi-
ately. Serious infection or toxic reaction can devel-
op from hydraulic uid piercing the skin surface.
• Relieve pressure on hydraulic system before
servicing, maintaining or repairing the hydraulic
system.
2.10 LOCK-OUT TAG-OUT SAFETY
• EstablishaformalLock-OutTag-Outprogramfor
your operation.
• Train all operators and service personnel before
allowing them to work around the light tower.
• Providetagsattheworksiteandasign-upsheet
to record tag out details.
• Donotserviceormaintainthelighttowerunless
motor is OFF and the power locked out with the
master switch.
2.11 BATTERY SAFETY
• Keepallsparksandamesawayfrombatteries,
as gas given off by electrolyte is explosive. Always
wear gloves.
• Avoidcontactwithbatteryelectrolyte:washoffany
spilled electrolyte immediately.
• Wearsafetyglasseswhenworkingnearbatteries.
• Donottipbatteriesmorethan45°toavoidelectro-
lyte loss.
• Toavoidinjuryfromsparkorshortcircuit,discon-
nect battery ground cable before servicing any
part of the electrical system.

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2.12 OPERATING SAFETY
• ReadandunderstandtheOperator’sManual
and all safety signs before operating,
maintaining, ad-justing or repairing the light
tower.
•TurnmachineOFF,placemastercontrolsintheir
OFF position, relieve hydraulic pressure,
shut down and lock out power source, unplug
power cord and wait for all moving parts to stop
before servicing, adjusting, repairing or
unplugging.
• Keep all electrical components tight, dry and in
good repair.
• Clear the area of bystanders, especially
small children.
• Replaceallwornorfailedcomponents
immediate-ly with metrolite approved parts.
• Installandsecureallguardsbeforeoperating.
• Keep hands, feet, hair and clothing away
from moving parts.
• Review worksite. Position light tower to
provide maximum lighting and minimal
interference with other equipment.
• Extend and pin outriggers, lower jacks to
level frame before raising tower.
• Beforeapplyingpressuretothehydraulic
system make sure all components are tight and
that all steel lines, hoses and couplings are not
damaged.
• Stay away from overhead power lines and
ob-structions when raising or lowering light
tower. Electrocution can occur without direct
contact.
• Donotstandorclimbonmachinewhen
running. Keep others off.
• Keeptheworkingareacleananddry.
• Reviewsafetyinstructionsannually.
2.13 TIRE SAFETY
• Failuretofollowproperprocedureswhenmount-
ing a tire on a wheel or rim can produce an explo-
sion which may result in serious injury or death.
• Donotattempttomountatireunlessyouhavethe
proper equipment and experience to do the job.
• Haveaqualiedtiredealerorrepairserviceper-
form required tire maintenance.
• Whenreplacingworntires,makesuretheymeet
the original tire specications. Never under-size.
2.14 TRANSPORT SAFETY
• Makecertainthatyouareincompliancewithlocal,
state/provincial and federal regulations regarding
transporting equipment on public roadways.
• Makecertainthatallwheelsandtiresareingood
repair and that tires are inated to proper pressure.
Do not under-inate or over-inate.
• Makecertainthatallwheelbolts/lugnutsaretight-
enedtopropertorquespecications(refertospec-
icationchartinSection7.2).
• Fullylowerlighttowerbeforetransporting.
• Secureandlockaccessdoorsbeforetransporting.
• RaisejacksintotheirfullyUPposition,retractout-
riggers, and secure with lock pins.
• Donotparklighttoweronasteepslope.
• Besurethatanynecessarysigns,reectorsand
lights required by law are in proper place and are
clearly visible to oncoming and overtaking traffic.
• Besurethatthelighttowerispositivelyhitchedto
the towing vehicle. Use a safety cable to assure a
safe hitch hook-up when transporting.
• Usea3/4tonpickuporlargertrucktotowmachine.
• Donotallowanyonetorideonthelighttowerdur-
ing transport.
• Clear the area of obstacles and unnecessary
personnel.
• Donotplaceanyobjectsorloadsontheframeto
prevent changing the center of gravity or overload-
ing the frame.
• Donotexceedasafetravelspeedof90km/55mph
with trailer. Slow down for corners and rough sur-
face conditions.
2.15 ELECTRICAL SAFETY
• Usetheterminalinsidetheframetogroundunitin
compliance with local laws and regulations.
• Allelectricalwires,plugs,socketsandothercom-
ponents must always be in good condition when
operating.
• Turn master battery and electrical switches off
when shutting down unit.
• Allowlightcomponentstocoolforseveralminutes
before touching them for servicing or adjusting to
prevent burns from hot components.
• Donotoperatemachinewithwethandsorclothing.
• Donotpositionlighttowerclosetooverheadpow-
er lines or obstructions to prevent electrocution or
the problems. Electrocution can occur without di-
rect contact.

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2.16 DIESEL ENGINE SAFETY
BEFORE STARTING ENGINE, READ AND UNDER-
STAND THE OPERATING AND MAINTENANCE IN-
STRUCTIONS THAT CAME WITH YOUR ENGINE.
WARNING: DO NOT
• DONOTrunengineinanenclosedarea.Exhaust
gases contain carbon monoxide, an odorless and
deadly poison.
• DONOTplacehandsorfeetnearmovingorrotat-
ing parts.
• DO NOT store, spill, or use fuel near an open
ame, or devices such as a stove, furnace, or wa-
ter heater which use a pilot light or devices which
can create a spark.
• DONOTrefuelindoorswhereareaisnotwellven-
tilated. Outdoor refuelling is preferred.
• DONOTllfueltankwhileengineisrunning.Allow
enginetocoolfor5minutesbeforerefuelling.Store
fuel in approved safety containers.
• DO NOT remove fuel tank cap while engine is
running.
• DO NOT operate engine if fuel is spilled. Move
machine away from the spill and avoid creating
any ignition until the fuel has evaporated.
• DONOTsmokewhenllingfueltank.
• Whenever possible, gradually reduce engine
speed before stopping.
• DO NOT run engine above rated speeds. This
may result in injury.
• DO NOT tamper with parts which may increase
the governed engine speed.
• DONOTtamperwiththeenginespeedselected
by the original equipment manufacturer.
• DONOTstrikeywheelwithahardobjectormetal
tool as this may cause ywheel to shatter in opera-
tion. Use proper tools to service engine.
• DONOToperateenginewithoutamuffler.Inspect
periodically and replace, if necessary. If engine is
equipped with muffler deector, inspect periodical-
ly and replace, if necessary with correct deector.
• DONOToperateenginewithanaccumulationof
grass, leaves, dirt or other combustible materials
in the muffler area.
• DONOTusethisengineonanyforestcovered,
brush covered, or grass covered unimproved land
unless a spark arrester is installed on the muffler.
The arrester must be maintained in effective work-
ing order by the operator. In the State of California
theaboveisrequiredbylaw(Section4442ofthe
California Public Resources Code). Other states
may have similar laws. Federal laws apply on fed-
eral lands.
• DO NOT touch hot muffler, cylinder or manifold
because contact may cause burns.
• DONOTrunenginewithaircleaneroraircleaner
cover removed.
WARNING: DO
• ALWAYS Disconnect the negative wire from the
battery terminal before servicing engine to prevent
accidental starting.
• DO examine muffler periodically to be sure it is
functioning effectively. A worn or leaking muffler
should be repaired or replaced as necessary.
• DOusefreshfuel.Stalefuelcangumfuelinjection
system.
• DO check fuel lines and ttings frequently for
cracksorleaks.Replaceifnecessary.
2.17 REFUELLING SAFETY
• Handlefuelwithcare.Itishighlyammable.
• Allowenginetocoolfor5minutesbeforerefuel-
ling. Clean up spilled fuel before restarting engine.
• Do not refuel the machine while
smoking or when near open ame or
sparks.
• Fillfueltankoutdoors.
• Preventresbykeepingmachinecleanofaccu-
mulated trash, grease and debris.

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2.18 EMPLOYEE SIGN-OFF FORM
metrolite follows the general Safety Standards specified by the American Society of Agricultural and
Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone
who will be operating and/or maintaining a Metrolite built machine must read and clearly understand ALL
Safety, Operating and Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed. Annu-
ally review this information before the season start-up.
MaketheseperiodicreviewsofSAFETYandOPERATIONastandardpracticeforallofyourequipment.Wefeel
that an untrained operator is unqualied to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
equipment have read and understand the information in the Operator’s Manual and have been instructed in the
operation of the equipment. Copy this page and use it as your sign-off form
SIGN-OFF FORM
DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE

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