MICRO-EPSILON optoNCDT 1220 User manual

ILD 1220-10
ILD 1220-25
ILD 1220-50
ILD 1220-100
ILD 1220-200
ILD 1220-500
Operating Instructions
optoNCDT 1220

MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. [phone] / 168-0
Fax [phone] / 168-90
e-mail [email protected]
www.micro-epsilon.com
Intelligent laser optical displacement measurement

optoNCDT 1220
Contents
1. Safety ........................................................................................................................................ 9
1.1 Symbols Used ................................................................................................................................................. 9
1.2 Warnings.......................................................................................................................................................... 9
1.3 Notes on CE Marking .................................................................................................................................... 10
1.4 Notes on UKCA Marking................................................................................................................................ 11
1.5 Intended Use ................................................................................................................................................. 11
1.6 Proper Environment....................................................................................................................................... 11
2. Laser Safety............................................................................................................................ 12
3. Functional Principle, Technical Data ..................................................................................... 14
3.1 Short Description........................................................................................................................................... 14
3.2 Auto Target Compensation (ATC) ................................................................................................................. 14
3.3 Technical Data ............................................................................................................................................... 15
4. Delivery ................................................................................................................................... 17
4.1 Unpacking, Included in Delivery.................................................................................................................... 17
4.2 Storage .......................................................................................................................................................... 17
5. Installation .............................................................................................................................. 18
5.1 Notes for Operation ....................................................................................................................................... 18
5.1.1 Reflection Factor of the Target Surface........................................................................................ 18
5.1.2 Error Influences ........................................................................................................................... 19
5.1.2.1 Light from other Sources ........................................................................................... 19
5.1.2.2 Color Differences ........................................................................................................ 19
5.1.2.3 Temperature Influences .............................................................................................. 19
5.1.2.4 Mechanical Vibration .................................................................................................. 19
5.1.2.5 Movement Blurs ......................................................................................................... 19
5.1.2.6 Surface Roughness .................................................................................................... 20
5.1.2.7 Angle Influences ......................................................................................................... 21
5.1.3 Optimizing the Measuring Accuracy ........................................................................................... 22
5.2 Mounting, Dimensions .................................................................................................................................. 23
5.3 Indicator Elements at Sensor ........................................................................................................................ 25

optoNCDT 1220
5.4 Electrical Connections................................................................................................................................... 26
5.4.1 Connection Possibilities for Parametrization................................................................................ 26
5.4.2 Pin Assignment............................................................................................................................. 28
5.4.3 Supply Voltage ............................................................................................................................. 29
5.4.4 Laser on........................................................................................................................................ 29
5.4.5 RS422 Connection with USB Converter IF2001/USB.................................................................. 30
5.4.6 Analog Output .............................................................................................................................. 30
5.4.7 Multifunctional Input ..................................................................................................................... 31
5.4.8 Digital Output................................................................................................................................ 32
5.4.9 Sensor Cable................................................................................................................................ 33
6. Operation ................................................................................................................................ 34
6.1 Getting Ready for Operation ......................................................................................................................... 34
6.2 Parameterizing via Web Interface.................................................................................................................. 35
6.2.1 Preconditions................................................................................................................................ 35
6.2.2 Access via Web Interface ............................................................................................................. 36
6.3 Programming via ASCII Commands ............................................................................................................. 38
6.4 Timing, Measurement Value Flux .................................................................................................................. 38
7. Set Sensor Parameter ............................................................................................................ 39
7.1 Preliminary Remarks to the Adjustments ...................................................................................................... 39
7.2 Overview Parameter....................................................................................................................................... 39
7.3 Inputs ............................................................................................................................................................. 40
7.3.1 Overview Functions ...................................................................................................................... 40
7.3.2 Zeroing ......................................................................................................................................... 40
7.3.2.1 Zeroing with Select Key .............................................................................................. 41
7.3.2.2 Zeroing with Hardware Input....................................................................................... 42
7.4 Signal Processing.......................................................................................................................................... 43
7.4.1 Preliminary Remark ...................................................................................................................... 43
7.4.2 Measuring Rate ............................................................................................................................ 43
7.4.3 Error Handling .............................................................................................................................. 43
7.4.4 Triggering...................................................................................................................................... 44
7.4.4.1 General........................................................................................................................ 44
7.4.4.2 Value Output Trigger .................................................................................................. 45
7.5 Outputs .......................................................................................................................................................... 46
7.5.1 Overview ....................................................................................................................................... 46
7.5.2 Digital Output, RS422................................................................................................................... 47
7.5.2.1 Values, Ranges............................................................................................................ 47
7.5.2.2 Characteristics Digital Output ..................................................................................... 48

optoNCDT 1220
7.5.3 Analog Output Scaling ................................................................................................................. 50
7.5.3.1 Output Scaling ............................................................................................................ 50
7.5.3.2 Output Scaling with Key Select................................................................................... 51
7.5.3.3 Output Scaling via Hardware Input............................................................................. 52
7.5.3.4 Calculation of Measuring Value using Analog Current............................................... 53
7.5.3.5 Characteristics Distance Value and Analog Output.................................................... 55
7.5.3.6 Zeroing and Teaching Analog Output......................................................................... 57
7.5.4 Error Output.................................................................................................................................. 58
7.5.5 Output Interface............................................................................................................................ 59
7.6 System Settings............................................................................................................................................. 60
7.6.1 General ......................................................................................................................................... 60
7.6.2 Unit, Language ............................................................................................................................ 60
7.6.3 Keylock ......................................................................................................................................... 60
7.6.4 Load, Save.................................................................................................................................... 61
7.6.5 Import, Export............................................................................................................................... 63
7.6.6 Access Authorization.................................................................................................................... 64
7.6.7 Sensor Reset ................................................................................................................................ 65
8. Digital Interface RS422 .......................................................................................................... 66
8.1 Measurement Data Format............................................................................................................................ 66
8.2 Conversion of the Binary Data Format .......................................................................................................... 67
9. Cleaning.................................................................................................................................. 67
10. Software Support with MEDAQLib ........................................................................................ 68
11. Disclaimer............................................................................................................................... 69
12. Service, Repair ....................................................................................................................... 69
13. Decommissioning, Disposal.................................................................................................. 70

optoNCDT 1220
Appendix................................................................................................................................................ 71
A 1 Optional Accessories............................................................................................................. 71
A 2 Factory Settings ..................................................................................................................... 72
A 3 ASCII Communication with Sensor....................................................................................... 73
A 3.1 General .......................................................................................................................................................... 73
A 3.2 Overview Commands .................................................................................................................................... 75
A 3.3 Commands .................................................................................................................................................... 78
A 3.3.1 General Commands ..................................................................................................................... 78
A 3.3.1.1 HELP............................................................................................................................ 78
A 3.3.1.2 GETINFO, Sensor Information .................................................................................... 79
A 3.3.1.3 LANGUAGE, Website.................................................................................................. 80
A 3.3.1.4 RESET, Boot Sensor.................................................................................................... 80
A 3.3.1.5 ECHO, Switching the Command Reply, ASCII Interface............................................ 80
A 3.3.1.6 PRINT, Sensor Settings ............................................................................................... 81
A 3.3.2 User Level..................................................................................................................................... 82
A 3.3.2.1 LOGIN, Change of the User Level............................................................................... 82
A 3.3.2.2 LOGOUT, Change into User Level .............................................................................. 82
A 3.3.2.3 GETUSERLEVEL, User Level Request ....................................................................... 82
A 3.3.2.4 STDUSER, Set Standard User .................................................................................... 82
A 3.3.2.5 PASSWD, Change Password ...................................................................................... 82
A 3.3.3 Triggering...................................................................................................................................... 83
A 3.3.3.1 TRIGGER, Selection.................................................................................................... 83
A 3.3.3.2 MFILEVEL, Input Pulse Multifunctional Input.............................................................. 83
A 3.3.3.3 TRIGGERCOUNT, Number of Displayed Measurement Values ................................. 83
A 3.3.4 Interfaces ...................................................................................................................................... 84
A 3.3.4.1 BAUDRATE, RS422 ..................................................................................................... 84
A 3.3.4.2 UNIT, Web Interface..................................................................................................... 84
A 3.3.4.3 MFIFUNC, Function Selection Multifunctional Input................................................... 84
A 3.3.4.4 ERROROUT1, Activate Error Output........................................................................... 84
A 3.3.4.5 ERRORLEVELOUT1, Output Level Digital Output ...................................................... 85
A 3.3.4.6 ERRORLIMIT ............................................................................................................... 85
A 3.3.4.7 ERRORHYSTERESIS .................................................................................................. 85
A 3.3.4.8 ERROROUTHOLD....................................................................................................... 85

optoNCDT 1220
A 3.3.5 Handling of Setups....................................................................................................................... 86
A 3.3.5.1 IMPORT ....................................................................................................................... 86
A 3.3.5.2 EXPORT....................................................................................................................... 86
A 3.3.5.3 MEASSETTINGS, Load / Save Measurement Settings .............................................. 87
A 3.3.5.4 BASICSETTINGS, Load / Save Device Settings......................................................... 88
A 3.3.5.5 SETDEFAULT, Default Settings ................................................................................... 88
A 3.3.6 ANALOGSCALE, Scaling the Analog Output............................................................................... 88
A 3.3.7 Key Function................................................................................................................................. 89
A 3.3.7.1 KEYFUNC, Choose Key Function ............................................................................... 89
A 3.3.7.2 KEYLOCK, Set Keylock ............................................................................................... 89
A 3.3.8 Measurement................................................................................................................................ 90
A 3.3.8.1 MEASRATE, Measuring Rate ...................................................................................... 90
A 3.3.8.2 LASERPOW, Laser Power ........................................................................................... 90
A 3.3.8.3 MASTERMV, Mastering / Zeroing................................................................................ 90
A 3.3.9 Data Output .................................................................................................................................. 91
A 3.3.9.1 OUTPUT, Selection of Measurement Value Output .................................................... 91
A 3.3.9.2 OUTHOLD, Error Processing ...................................................................................... 91
A 3.3.9.3 GETOUTINFO_RS422, Request Data Selection......................................................... 91
A 3.3.9.4 OUT_RS422................................................................................................................. 91
A 3.3.9.5 OUTADD_RS422, Selection of Data Additional Values .............................................. 92
A 3.4 Error Messages.............................................................................................................................................. 93

optoNCDT 1220

Page 9
Safety
optoNCDT 1220
1. Safety
Sensor operation assumes knowledge of the operating instructions.
1.1 Symbols Used
The following symbols are used in this operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measure Indicates hardware or a software button/menu.
1.2 Warnings
Avoid unnecessary laser radiation to be exposed to the human body.
Switch off the sensor for cleaning and maintenance.
Switch off the sensor for system maintenance and repair if the sensor is integrated into a system.
Caution - use of controls or adjustments or performance of procedures other than those specified may cause harm.
Connect the power supply and the display/output device according to the safety regulations for electrical equip-
ment.
> Risk of injury
> Damage to or destruction of the sensor

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Safety
optoNCDT 1220
Avoid shocks and impacts to the sensor.
> Damage to or destruction of the sensor
Mount the sensor only to the existing holes on a flat surface. Clamps of any kind are not permitted.
> Damage to or destruction of the sensor
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor
Protect the sensor cable against damage. Attach the cable load-free, hold the cable after appr. 25 cm
e.g. zip tie.
> Destruction of the sensor
> Failure of the measuring device
Avoid constant exposure of sensor to splashes of water.
> Damage to or destruction of the sensor
Avoid exposure of sensor to aggressive media (detergents, cooling emulsions).
> Damage to or destruction of the sensor
1.3 Notes on CE Marking
The following apply to the optoNCDT 1220:
- EU Directive 2014/30/EU
- EU Directive 2011/65/EU
Products which carry the CE mark satisfy the requirements of the EU directives cited and the relevant applicable harmonized Euro-
pean standards (EN). The sensor is designed for use in industrial environments.
The EU Declaration of Conformity and the technical documentation are available to the responsible authorities according to the EU
Directives.

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Safety
optoNCDT 1220
1.4 Notes on UKCA Marking
The following apply to the optoNCDT 1220:
- SI 2016 No. 1091:2016-11-16 The Electromagnetic Compatibility Regulations 2016
- SI 2012 No. 3032:2012-12-07 The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
Regulations 2012
Products which carry the UKCA mark satisfy the requirements of the directives cited and the relevant applicable standards. The sensor
is designed for use in industrial environments.
The UKCA Declaration of Conformity and the technical documentation are available to the responsible authorities according to the
UKCA Directives.
1.5 Intended Use
- The optoNCDT 1220 system is designed for use in industrial and laboratory applications.
- It is used
for measuring displacement, distance, position and thickness
for in-process quality control and dimensional testing
- The sensor must only be operated within the limits specified in the technical data, see Chap. 3.3..
- The sensor must be used in such a way that no persons are endangered or machines and other material goods are damaged in
the event of malfunction or total failure of the controller.
- Take additional precautions for safety and damage prevention in case of safety-related applications.
1.6 Proper Environment
- Protection class: IP65 (applies only when the sensor cable is plugged in)
Lenses are excluded from protection class. Contamination of the lenses leads to impairment or failure of the function.
- Temperature range:
Operation: 0 °C ... +50 °C (+32 ... +104 °F)
Storage: -20 °C ... +70 °C (-4 ... +158 °F)
- Humidity: 5 - 95 % (non-condensing)
- Ambient pressure: Atmospheric pressure
iThe protection class is limited to water (no penetrating liquids, detergents or similar aggressive media).

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Laser Safety
optoNCDT 1220
2. Laser Safety
The ILD1220 sensors operate with a semiconductor laser with a wavelength of 670 nm (visible/red).
The sensors fall within Laser Class 2 (II). The laser is operated on a pulsed mode, the maximum optical power is ≤ 1 mW. The pulse
frequency depends on the adjusted measuring rate (0.25 ... 1 kHz).
The pulse duration of the peaks is regulated depending on the measuring rate and reflectivity of the target and can be
0.3 ... 3999.6 µs.
Laser radiation. Irritation or injury of the eyes possible. Close your eyes or immediately turn away if the laser
beam hits the eye.
iObserve the national laser protection regulations.
Although the laser output is low, directly looking into the laser beam must be avoided. Close your eyes or immediately turn away if the
laser beam hits the eye. The housing of the optical sensors may only be opened by the manufacturer, see Chap. 11. For repair and
service purposes, the sensors must always be sent to the manufacturer.
Lasers of Class 2 (II) are not subject to notification and a laser protection officer is not required.
The following warning labels are attached to the sensor cable.
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 2014
P 1mW; =670nm
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH IEC 60825-1
ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019.
LASERSTRAHLUNG
NICHT IN DEN STRAHL BLICKEN
LASER KLASSE 2
nach DIN EN 60825-1: 2015-07
P 1mW; =670nm
Fig. 1 Laser labels on the sensor cable

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Laser Safety
optoNCDT 1220
Fig. 2 Laser warning sign on the sensor housing
During operation of the sensor the pertinent regulations according to IEC 60825-1 on „Safety of laser products“ must be fully ob-
served at all times. The sensor complies with all applicable laws for the manufacturer of laser devices.
Laser operation is indicated by LED, see Chap. 5.3.
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 2014
P 1mW; =670nm
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH IEC 60825-1
ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019.
Fig. 3 Sensor cable and sensor with laser sign, ILD 1220
iIf both warning labels are covered over when the unit is installed, the user must ensure that supplementary labels are applied.
Please observe national regulations, e. g., Laser Notice No. 50 for the USA.

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Functional Principle, Technical Data
optoNCDT 1220
3. Functional Principle, Technical Data
3.1 Short Description
The optoNCDT 1220 uses the principle of optical triangulation, that is, a visible, modulated point of light is projected onto the target
surface.
The diffuse part of the reflection of this point of light is displayed depending on distance on a position-resolving element (CMOS) by
an receiver optic which is arranged to the optical axis of the laser beam in a defined angle.
A signal processor in the sensor calculates the distance of the point of light on the measuring object to the sensor by means of the
output signal of the CMOS elements. The distance value is linearized and output by means of the analog or RS422 interface.
SMRMR
optoNCDT
4 mA (SMR)
12 mA (MMR)
3 mA
3 mA
Current output
20 mA (EMR)
Digital value
262077
643
64887
32765
262078
MR = Measuring range
SMR = Start of measuring range
MMR = Mid of measuring range
EMR = End of measuring range
Fig. 4 Definition of terms
3.2 Auto Target Compensation (ATC)
The Auto Target Compensation (ATC) enables stable compensation independent of color and brightness of the measuring object.
Also small objects can be detected reliably thanks to the small measuring spot.

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Functional Principle, Technical Data
optoNCDT 1220
3.3 Technical Data
Available for OEM series
Model ILD1220-10 ILD1220-25 ILD1220-50 ILD1220-100 ILD1220-200 ILD1220-500
Measuring range 10 mm 25 mm 50 mm 100 mm 200 mm 500 mm
Start of measuring range 20 mm 25 mm 35 mm 50 mm 60 mm 100 mm
Mid of measuring range 25 mm 37.5 mm 60 mm 100 mm 160 mm 350 mm
End of measuring range 30 mm 50 mm 85 mm 150 mm 260 mm 600 mm
Measuring rate 13 adjustable stages: 1 kHz / 0.5 kHz / 0.25 kHz
Linearity < ±10 µm < ±25 µm < ±50 µm < ±100 µm < ±200 µm < ±750 ... 1500 µm
< ±0.10 % FSO < ±0.15% ... 0.30 % FSO
Repeatability 2 1 µm 2.5 µm 5 µm 10 µm 20 µm 50 µm
Temperature stability ±0.015 % FSO / K ±0.01 % FSO / K
Light spot diameter
(±10%), [µm]
SMR 90 x 120 100 x 140 90 x 120
750 x 1100MMR 45 x 40 120 x 130 230 x 240
EMR 140 x 160 390 x 500 630 x 820
smallest
Ø
45 x 40
with 24 mm
55 x 50
with 31 mm
70 x 65
with 42 mm -
Light source Semiconductor laser < 1 mW, 670 nm (red)
Laser safety class Class 2 in accordance with IEC 60825-1: 2014
Permissible ambient light 3 20,000 lx 7,500 lx
Supply voltage 11…30 VDC
Power consumption < 2 W (24 V)
Analog output 4 ... 20 mA (12 bit, freely scalable within the measuring range) 4

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Functional Principle, Technical Data
optoNCDT 1220
Digital interface RS422 (16 bit)
Switching output 1 x error output: npn, pnp, push pull
Connection integrated cable 2 m, open ends, minimum bending radius 30 mm (fixed installation)
Mounting Screw connection via two mounting holes
Temperature range Operation 0 … +50 °C (+32 ... +122 °F) (non-condensing)
Storage -20 … +70 °C (-4 ... +158 °) (non-condensing)
Shock (DIN-EN 60068-2-29) 15 g / 6 ms in 3 axes, 1000 shocks each
Vibration (DIN-EN 60068-2-6) 20 g / 20 … 500 Hz in 3axes, 2 directions and 10 cycles each
Protection class (DIN-EN 60529) IP65
Material Aluminum housing
Weight approx. 30 g (without cable), approx. 110 g (incl. cable)
Control and display elements Select button: zero, teach, factory settings
web interface for setup 5; 2 x color LEDs for power / status
FSO = full scale output
SMR = start of measuring range, MMR = mid of measuring range, EMR = end of measuring range
The specified data apply to white, diffuse reflecting surfaces (Micro-Epsilon reference ceramic for ILD sensors)
1) Factory setting 1 kHz, modifying the factory settings requires the IF2001/USB converter (see accessories)
2) Measuring rate 1 kHz, median 9
3) Illuminant: light bulb
4) D/A conversion with 12 bit
5) Connection to PC via IF2001/USB (see accessories)

Page 17
Delivery
optoNCDT 1220
4. Delivery
4.1 Unpacking, Included in Delivery
- 1 Sensor ILD 1220
- 1 Assembly instruction
- 1 Calibration protocol
- Accessories (2 pieces screw M2 and 2 pieces washer)
Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such
a way that no damage can occur.
Check the delivery for completeness and shipping damage immediately after unpacking.
If there is damage or parts are missing, immediately contact the manufacturer or supplier.
See Appendix for further accessories, see Chap. A 1.
4.2 Storage
Temperature range storage: -20 ... +70 °C (-4 °F ... +158 °F)
Humidity: 5 - 95 % (non-condensing)

Page 18
Installation
optoNCDT 1220
5. Installation
5.1 Notes for Operation
5.1.1 Reflection Factor of the Target Surface
In principle the sensor evaluates the diffuse part of the reflected laser light.
Laser beam
Ideal diffuse reflection Real reflectionDirect mirror reflection
Laser beam Laser beam

2
Fig. 5 Reflection factor of the target surface
A statement concerning a minimum reflectance is difficult to make because even a small diffuse fraction can be evaluated from highly
reflecting surfaces. This is done by determining the intensity of the diffuse reflection from the CMOS signal in real time and subse-
quent compensation, see Chap. 3.2. Dark or shiny objects being measured, e.g. black rubber, may require longer exposure times.
The exposure time is dependent on the measuring rate and can only be increased by reducing the sensor’s measuring rate.

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Installation
optoNCDT 1220
5.1.2 Error Influences
5.1.2.1 Light from other Sources
Thanks to their integrated optical interference filters the optoNCDT 1220 sensors offer outstanding performance in suppressing light
from other sources. However, this does not preclude the possibility of interference from other light sources if the objects being mea-
sured are shiny and if lower measuring rates are selected. Should this be the case it is recommended to use suitable shields to screen
the other light sources. This applies in particular to measurement work performed in close proximity to welding equipment.
5.1.2.2 Color Differences
Because of intensity compensation, color difference of targets affect the measuring result only slightly. However, such color differ-
ences are often combined with different penetration depths of the laser light into the material. Different penetration depths then result
in apparent changes of the measuring spot size. Therefore color differences in combination with changes of penetration depth may
lead to measuring errors.
5.1.2.3 Temperature Influences
When the sensor is commissioned a warm-up time of at least 20 minutes is required to achieve uniform temperature distribution in the
sensor. If measurement is performed in the micron accuracy range, the effect of temperature fluctuations on the sensor holder must
be considered. Due to the damping effect of the heat capacity of the sensor, sudden temperature changes are only measured with
delay.
5.1.2.4 Mechanical Vibration
If the sensor is to be used for resolutions in the µm to sub-µm range, special care must be taken to ensure stable and vibration-free
mounting of sensor and target.
5.1.2.5 Movement Blurs
If the objects being measured are fast moving and the measuring rate is low, it is possible that movement blurs may result. Always
select a high measuring rate for high-speed operations, therefore, in order to prevent errors.

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Installation
optoNCDT 1220
5.1.2.6 Surface Roughness
Laser-optical sensors detect the surface using an extremely small laser spot. They also track slight surface unevenness. In contrast,
a tactile, mechanical measurement, e.g. using a caliper, detects a much larger area of the measurement object. In case of traversing
measurements, surface roughnesses of 5 µm and more lead to an apparent distance change.
Suitable parameters for the averaging number may improve the comparability of optical and mechanical measurements.
h > 5 µm
Max. Min.
Ceramic reference surface Structured surface
Recommendation for parameter choice:
- The averaging number should be selected in such a way that a surface area the size of which is comparable to those with mechani-
cal measurements is averaged.