MICRO-EPSILON scanCONTROL 30 Series User manual

Operating Instructions
scanCONTROL 30xx

MICRO-EPSILON
MESSTECHNIK
GmbH & Co. KG
Königbacher Strasse 15
94496 Ortenburg / Germany
Tel. [phone] / 168-0
Fax [phone] / 168-90
e-mail: [email protected]
www.micro-epsilon.com
Laser scanner

scanCONTROL 30xx
Contents
1. Safety .......................................................................................................................................... 7
1.1 Symbols Used.................................................................................................................................................... 7
1.2 Warnings ............................................................................................................................................................ 7
1.3 Notes on CE Marking......................................................................................................................................... 8
1.4 Intended Use...................................................................................................................................................... 9
1.5 Proper Environment........................................................................................................................................... 9
2. Laser Safety.............................................................................................................................. 10
2.1 General............................................................................................................................................................. 10
2.2 Laser Class 2M................................................................................................................................................. 11
2.3 Laser Class 3R ................................................................................................................................................. 12
3. Functional Principle, Technical Data ....................................................................................... 13
3.1 Short Description ............................................................................................................................................. 13
3.1.1 Measuring Principle ........................................................................................................................................ 13
3.1.2 System Setup................................................................................................................................................... 13
3.1.3 Special Performance Features......................................................................................................................... 14
3.1.4 Advantages of the Used Sensor Matrix (Difference to Conventional Line Scanners) .................................... 14
3.1.5 Further Features............................................................................................................................................... 14
3.2 Technical Data.................................................................................................................................................. 15
3.3 LED Displays.................................................................................................................................................... 17
4. Delivery ..................................................................................................................................... 18
4.1 Unpacking, Included in Delivery...................................................................................................................... 18
4.2 Storage............................................................................................................................................................. 18
5. Installation and Mounting ........................................................................................................ 19
5.1 Attachment and Mounting .............................................................................................................................. 19
5.2 Connections..................................................................................................................................................... 23
5.2.1 General............................................................................................................................................................. 23
5.2.2 Power Supply .................................................................................................................................................. 24
5.2.3 RS422, Synchronization................................................................................................................................... 25
5.2.4 Switching Inputs............................................................................................................................................... 27
5.2.5 Ethernet Connection ........................................................................................................................................ 29

scanCONTROL 30xx
5.2.6 External Laser Switching (optional)................................................................................................................. 31
5.3 Installation Instructions .................................................................................................................................... 32
5.4 Getting Ready for Operation, Commissioning ................................................................................................ 32
6. Operation of the Sensor with a PC.......................................................................................... 33
6.1 Displays............................................................................................................................................................ 33
6.2 Operating and Demonstration Programs ........................................................................................................ 33
6.3 Installation ........................................................................................................................................................ 34
6.3.1 Requirements................................................................................................................................................... 34
6.3.2 Connecting scanCONTROL 30xx to the PC ................................................................................................... 34
6.4 Instructions for Operation ................................................................................................................................ 35
6.4.1 Measuring Field Selection ............................................................................................................................... 35
6.4.2 Calibration........................................................................................................................................................ 37
6.4.3 Operating Modes ............................................................................................................................................. 38
6.4.4 Automatic Exposure Time Regulation ............................................................................................................. 39
6.5 Error Influences................................................................................................................................................ 40
6.5.1 Reflection of the Target Surface....................................................................................................................... 40
6.5.2 Color Differences ............................................................................................................................................. 40
6.5.3 Temperature Influences ................................................................................................................................... 40
6.5.4 External Light ................................................................................................................................................... 41
6.5.5 Mechanical Vibrations...................................................................................................................................... 41
6.5.6 Surface Roughness.......................................................................................................................................... 41
6.5.7 Shadowing Effects ........................................................................................................................................... 42
6.6 Cleaning ........................................................................................................................................................... 43
7. scanCONTROL Output Unit ..................................................................................................... 44
7.1 scanCONTROL Output Unit - Components..................................................................................................... 44
7.2 Connect the Power Supply.............................................................................................................................. 45
7.3 Commissioning scanCONTROL Output Unit .................................................................................................. 46
7.4 Specification of the Components .................................................................................................................... 47
7.4.1 Output Unit Basic ............................................................................................................................................ 47
7.4.2 Supported Modules ......................................................................................................................................... 48
7.4.3 OU-DigitalOut/8-Channel/DC24 V/0.5 A/High-side Switching/8 Actuators..................................................... 49
7.4.4 OU-AnalogOut/4-Channel/0-10 V .................................................................................................................... 50
8. scanControl Gateway............................................................................................................... 51

scanCONTROL 30xx
9. Liability for Material Defects.................................................................................................... 52
10. Service, Repair ......................................................................................................................... 52
11. Decommissioning, Disposal.................................................................................................... 52
12. Error Codes .............................................................................................................................. 53
Appendix

scanCONTROL 30xx

Page 7
Safety
scanCONTROL 30xx
1. Safety
The handling of the sensor assumes knowledge of the operating instructions.
1.1 Symbols Used
The following symbols are used in this operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or mode-
rate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
iIndicates a tip for users.
Measure Indicates hardware or a software button/menu.
1.2 Warnings
Avoid unnecessary laser radiation to be exposed to the human body.
Switch off the sensor for cleaning and maintenance.
Switch off the sensor for system maintenance and repair if the sensor is integrated into a system.
Caution - use of controls or adjustments or performance of procedures other than those specified may cause
harm.
Connect the power supply and the display/output device according to the safety regulations for electrical
equipment
> Risk of injury
> Damage to or destruction of the sensor
Avoid shocks and impacts to the sensor.
> Damage to or destruction of the sensor

Page 8
Safety
scanCONTROL 30xx
The supply voltage must not exceed the specified limits.
> Damage to or destruction of the sensor
Avoid constant exposure of the sensor to dust or splashes of water by appropriate methods such as blowing
or using a protective housing.
> Damage to or destruction of the sensor
Do not touch the protective windows of the optics. Wipe off any fingerprints immediately with pure alcohol
and a clean cotton cloth with no streaks.
Protect the cables against damage.
> Failure of the measuring device
Do not plug or unplug devices during the operation.
1.3 Notes on CE Marking
The following apply to the scanCONTROL 30xx sensor:
- EU Directive 2014/30/EU
- EU Directive 2011/65/EU, “RoHS“ category 9
Products which carry the CE mark satisfy the requirements of the EU directives cited and the European
harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible
authorities according to EU Directive, article 10, at:
MICRO-EPSILON MESSTECHNIK
GmbH & Co. KG
Königbacher Straße 15
94496 Ortenburg / Germany
The sensor is designed for use in industrial environments and meets the requirements.

Page 9
Safety
scanCONTROL 30xx
1.4 Intended Use
- The scanCONTROL 30xx sensor is designed for use in industrial applications.
- It is used for
Profile measurement
Length measurement
Quality monitoring and inspection of dimensions
- The sensor must only be operated within the limits specified in the technical data, see Chap. 3.2.
- The sensor must be used in such a way that no persons are endangered or machines and other material
goods are damaged in the event of malfunction or total failure of the system/sensor/controller.
- Take additional precautions for safety and damage prevention in case of safety-related applications.
1.5 Proper Environment
- Protection class for sensors: IP 67 (applies only when connected output connectors respectively protec-
tive caps)
- Temperature range
Operation: 0 ... +45 °C (+32 ... +113 °F) (with free air circulation)
Storage: -20 ... +70 °C (-4 ... +158 °F)
- Ambient pressure: Atmospheric pressure
- Humidity: 5 - 95 % (non condensing)
The protection class does not apply for the optical sections during operation as their soiling / contamination
results in adversely affecting or failure of the function.
Only use shielded cables or original cables from the range of accessories for the connection to a power
supply and for the outputs.
Note also the assembly and installation instructions, see Chap. 5.
The IP 67 protection class is a specification which is limited to the protection with respect to dust and water.
Oil, steam and emulsion penetration are not included in this protection class and must be tested separately.

Page 10
Laser Safety
scanCONTROL 30xx
2. Laser Safety
2.1 General
The scanCONTROL 30xx sensors operate with a
semiconductor laser having a wavelength of 658 nm
(visible/red) or a semiconductor laser having a wave-
length of 405 nm (visible/blue). The laser operation is
indicated visually by the LED on the sensor.
When operating the scanCONTROL 30xx sensors,
the relevant regulations according to IEC 60825, Part
1 of 05/2014 and the applicable accident prevention
regulations must be followed.
The housings of the scanCONTROL 30xx optical
sensors must only be opened by authorized persons,
see Chap. 9. For repair and service, the sensors
should always be returned to the manufacturer.
Attach the following warning labels to the cover (front
side) of the sensor housing. The laser warning labels
for Germany have already been applied. Those for
other non German-speaking countries an IEC stan-
dard label is included in delivery and the versions ap-
plicable to the user’s country must be applied before
the equipment is used for the first time.
iIf both information labels are hidden in the installed state, the user must ensure that addi-
tional labels are fitted at the point of installation.
scanCONTROL
LASER RADIATION
DO NOT STARE INTO BEAM
OR EXPOSE USERS OF
TELESCOPE OPTICS
CLASS 2M LASER PRODUCT
IEC 60825-1: 2014
P≤10mW, P ≤10mW; E≤6mW/cm²;
0 P
λ= 405nm; F = 0...25kHz, t = 7µs...∞
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY8, 2019
LASER
APERTURE
Fig. 1 True reproduction of the sensor with its actual location of the warning
label