Microscan MicroHAWK MV-20 User manual

MicroHAWK MV-20 / MV-30 / MV-40
Smart Camera Guide
84-9007432-02 Rev B

Copyright ©2017
Omron Microscan Systems, Inc.
Tel: [phone]
Fax: [phone]
All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of
allowing customers to operate and/or service Omron Microscan manufactured equipment and is not to be
released, reproduced, or used for any other purpose without written permission of Omron Microscan.
Throughout thismanual, trademarked names might be used. We state herein that we are using the names to the
benefit of the trademark owner, with no intention of infringement.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Latest Manual Version
For the latest version of this manual, see the Download Center on our web site at: www.microscan.com.
Technical Support
For technical support, e-mail:
[email protected]
[e-mail]
[e-mail]
[email protected]
Warranty
For current warranty information, see: www.microscan.com/warranty.
Omron Microscan Systems, Inc.
United States Corporate Headquarters
+1.425.226.5700 / 800.762.1149
United States Northeast Technology Center
+1.603.598.8400 / 800.468.9503
European Headquarters
+31.172.423360
Asia Pacific Headquarters
+65.6846.1214

Statements of Compliance
CE Class A
MicroHAWK Smart Cameras have passed Class A testing for the standards listed below, including U.S. (FCC), European
(EN), and Canadian EMC requirements (ICES).
• 2011/65/EU
• EN 50581:2012
• 2004/108/EC
• EN 55022:2010 For Class A Products
• EN 55024:2010, including:
• IEC 61000-4-3:2010
• IEC 61000-4-4:2012
• IEC 61000-4-5:2014
• IEC 61000-4-6:2013
• IEC 61000-4-8:2009
• IEC 61000-4-11:2004
• EN 61000-3-2:2014
• EN 61000-3-3:2013
• FCC 15.109:2015 For Class A Products
• FCC 15.107:2015 For Class A Products
• ICES-003:2012 For Class A Products
CE Class B
MicroHAWK Smart Cameras have passed Class B testing for the standards listed below, including U.S. (FCC), European
(EN), and Canadian EMC requirements (ICES). The MicroHAWK had a ferrite core installed on the USB cable adjacent to the
MV-20 for all tests. The ferrite used was classified as a lower and broadband part for frequencies in the range of 1-300 MHz.
• 2011/65/EU
• EN 50581:2012
• 2004/108/EC
• EN 55022:2010 For Class B Products
• EN 55024:2010, including:
• IEC 61000-4-3:2010
• IEC 61000-4-4:2012
• IEC 61000-4-5:2014
• IEC 61000-4-6:2013
• IEC 61000-4-8:2009
• IEC 61000-4-11:2004
• EN 61000-3-2:2014
• EN 61000-3-3:2013
• FCC 15.109:2015 For Class B Products
• FCC 15.107:2015 For Class B Products
• ICES-003:2012 For Class B Products
EMC
ESD
Electromagnetic compatibility (EMC) exception: The MicroHAWK was tested for electrostatic discharge immunity per IEC
61000-4-2.
The following conditions and exclusions apply for proper use of the MicroHAWK and for ESD immunity as it
applies to the overall system in which the MicroHAWK is integrated. The MicroHAWK is not intended for stand-alone
functionality and is meant to function as part of a larger system. Per paragraph 8.3.2 of IEC 61000-4-2, sections A and C:
A.) Points and surfaces that are only accessible by maintenance.
Justification: The MicroHAWK is approved for use when installed as a component and when it is no longer accessible to the
end user except at the time of installation or when maintenance is performed. The MicroHAWK may be accessed for
maintenance provided that proper ESD handling procedures are followed.
C.) Points or surfaces of equipment that are no longer accessible after fixed installation.
Justification: The MicroHAWK is installed as a component in a system and the device is no longer accessible.
The end user should be trained in ESD safety and handling. The system in which the MicroHAWK is installed should be
properly grounded for power ground and earth ground. The MicroHAWK should not be placed next to devices that build up
excessive static charge.

Statements of Compliance
FCC
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras have been tested for compliance with
FCC (Federal Communications Commission) requirements and have been found to conform to
applicable FCC standards.
To comply with FCC RF exposure compliance requirements, this device must not be co-located
with or operate in conjunction with any other antenna or transmitter.
Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
CE
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras have been tested for compliance with CE
(Conformité Européenne) requirements, and have been found to conform to applicable CE standards.
The CE Declaration of Conformity for this product is available from Microscan upon request.
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras have been tested by an independent
electromagnetic compatibility laboratory in accordance with the applicable specifications and
instructions.
UL
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras have been tested for compliance with UL
(Underwriters Laboratories) standards and guidelines, and have been found to conform to applicable
UL standards.
Restricted Substances
See www.microscan.com/quality for Microscan compliance statements related to all applicable
restricted substances.

Warning and Caution Summary
CAUTION: Viewing the MicroHAWK MV-20, MV-30, or MV-40 Smart Camera’s LED output with
optical instruments such as magnifiers, eye loupes, or microscopes within a distance of 100 mm
could cause serious eye injury.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
WARNING
LED LIGHT
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
CLASS 1 LED PRODUCT
LED Output: 625 nm

MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide vii
Contents
PREFACE Welcome ix
Purpose of This Manual ix
Manual Conventions ix
CHAPTER 1 Introduction 1-1
Product Summary 1-2
Features and Benefits 1-2
Applications 1-3
Package Contents 1-3
MicroHAWK MV-20, MV-30, and MV-40 Smart Camera Models 1-4
MicroHAWK MV Part Number Structure 1-6
CHAPTER 2 System Components 2-1
Hardware Components and Accessories 2-2
Label Information 2-4
Mechanical Dimensions 2-5
Cabling Configurations 2-12
Mounting the Camera 2-19
I/O Wiring 2-20
Grounding and Power 2-30
I/O Filtering and Debounce 2-32
Camera Definition File Example 2-33
Status Indicators 2-34

viii MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide
CHAPTER 3
CHAPTER 4
APPENDIX A
Getting Started with AutoVISION 3-1
Setting Up a Job in AutoVISION 3-2
PROFINET I/O and IP Address Assignment 3-9
Optics and Lighting 4-1
Optics 4-2
Illumination 4-5
Machine Vision Lighting Principles 4-6
MicroHAWK MV-40 External Illumination Control and Wiring 4-7
Connector Pinouts A-1
APPENDIX B
APPENDIX C
APPENDIX D
APPENDIX E
APPENDIX F
MV-20 Connector A-2
MV-30 Connector A-3
MV-40 Connector A-4
Cable Specifications B-1
MV-20 Cables B-2
MV-30 Cables B-3
MV-40 Cables B-8
General Specifications C-1
MV-20 General Specifications C-2
MV-30 General Specifications C-3
MV-40 General Specifications C-4
Serial Commands D-1
USB Power Management (MV-20 and MV-30) E-1
TCP/UDP and General Port Usage F-1
MicroHAWK Ports F-2

MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide ix
Preface
PREFACE Welcome
Purpose of This Manual
This manual contains detailed information about how to configure and operate
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras.
Manual Conventions
The following typographical conventions are used throughout this manual.
• Items emphasizing important information are bolded.
• Menu selections, menu items and entries in screen images are indicated as: Run
(triggered), Modify..., etc.

Preface
xMicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide

MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide 1-1
1
Introduction
1
CHAPTER 1 Introduction
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras

Chapter 1Introduction
1-2 MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide
Product Summary
MicroHAWK MV-20, MV-30, and MV-40 Smart Cameras are designed for reliable vision
performance in embedded identification and inspection applications. As the world’s
smallest fully-integrated vision system, the MicroHAWK’s compact size and wide angle
optics provide the best performance available for machine vision tasks at close range.
The MicroHAWK MV-20, MV-30, and MV-40 allow OEM design engineers to implement
inspection, color matching, symbol decoding, OCR, and more, in a single compact
solution. The camera’s small form factor allows flexible positioning in tight spaces.
AutoVISION software, designed for use with the MicroHAWK MV-20, MV-30, and MV-40,
provides an intuitive interface, step-by-step configuration, and a library of presets that
allow easy setup and deployment. For more complex vision applications, the system can
be upgraded from AutoVISION to Visionscape.
Features and Benefits
• World’s smallest fully functional vision system
• Virtual Ethernet over USB (MicroHAWK Engine, MV-20 and MV-30)
• OEM-ready for easy integration
• Integrated lighting and flexible M12 fixed optics
• Flexible programming options for custom applications
• Simplified configuration with AutoVISION software

Applications
Introduction
1
MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide 1-3
Applications
• Inspection
• Guidance
• Gauging
• Part presence/absence
• Color detection and matching
• Medical device inspection
• Fiducial location
• Part location/orientation detection
• Packaging
• Robotics
• Auto ID (Data Matrix and other 2D symbologies, 1D, OCR)
• 1D and 2D Code Verification
• OCV (Optical Character Verification)
Package Contents
Before you install AutoVISION software and connect your MicroHAWK MV-20, MV-30, or
MV-40, please take a moment to confirm that the following items are available:
• A MicroHAWK MV-20, MV-30, or MV-40 Smart Camera.
• An active internet connection to download the latest AutoVISION software installer
from the Download Center on the Microscan website or a USB drive containing the
latest AutoVISION software installer.
• A Micro-USB Type B-to-USB Type A cable (not included).

Chapter 1Introduction
1-4 MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide
MicroHAWK MV-20, MV-30, and MV-40 Smart Camera Models
MV-20: OEM Smart Camera
The world’s smallest full-featured and fully-integrated smart
camera, the MicroHAWK MV-20 offers OEM integrators and
engineers a perfect set of value and performance options in a
tiny, simple, enclosed solution for embedded traceability and
inspection designs. The MV-20 offers a single-cable solution that
uses USB for both communication (USB 2.0 High Speed and
Ethernet over USB) and power to enable plug-and-play integration.
• IP40 • USB 2.0 High Speed • Ethernet over USB • 24 x 34 x 39 mm
MV-30: Miniature Serial / USB Smart Camera
A micro-sized smart camera with huge potential, the MV-30
furthers Microscan’s 30+-year legacy of innovative, space-efficient,
miniature design with a corner-exit cable and high-density 15-pin
connector (offering serial, USB 2.0 High Speed, and Ethernet
over USB capabilities) as well as optional liquid lens autofocus.
Perfect for OEMs and machine builders, the MV-30 offers the
perfect combination of size, performance, and flexible integration.
• IP54 • Serial RS-232 • USB 2.0 • Ethernet over USB • Autofocus • Corner-Exit Cable
MV–40: Industrial Ethernet Smart Camera
The MV-40 redefines the imaging market as the smallest
IP65/IP67-rated, true-industrial Ethernet smart camera. With the
library of Microscan's machine vision tools on board in a rugged,
ultra-compact case, the MV-40 is the complete package for
solving any vision inspection challenge under any condition.
Combining unprecedented ease of use, high-speed
communication, optional liquid lens autofocus, and ultra-small
form factor, the MV-40 is the ultimate compact machine vision
system in the industry.
• IP65 • EtherNet/IP • Ethernet TCP/IP • PROFINET • Autofocus • Power over Ethernet (PoE)

MicroHAWK MV-20, MV-30, and MV-40 Smart Camera Models
Introduction
1
MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide 1-5
Software Options
AutoVISION Software provides a simple setup and runtime interface for solving basic to
mid-range vision and auto ID challenges. Scalable with Visionscape Software.
Visionscape Software provides a professional setup and runtime interface with access to
Microscan’s full auto ID, verification, and machine vision tools.
MicroHAWK Feature Comparison
Features MV-20 MV-30 MV-40
Barcode Reading (1D/2D) • • •
Complete Machine Vision • • •
Enclosure IP40 IP54 IP65/67
PROFINET •
Ethernet TCP/IP, EtherNet/IP •
Ethernet over USB • •
Serial (RS-232) • •
USB 2.0 High Speed / HID • •
Power over Ethernet (PoE) •
Outer Illumination • •
Liquid Lens Autofocus • •
ColorSensor •••
AutoVISION Sensor Software • • •
AutoVISION Software • • •
Visionscape Software • • •

Chapter 1Introduction
1-6 MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide
MicroHAWK MV Part Number Structure
MicroHAWK MV part numbers follow the format 7ABX-YZZZ-LPPP.
7 = MicroHAWK.
Example Part Number: 7422-3000-2004
Description: MicroHAWK MV-40, IP65 Case, 24V, Ethernet, Machine Vision, SXGA, 1.2 Megapixel,
Mono, Ultra-High Density, Autofocus, White Outer LEDs, AutoVISION + Verification + Visionscape.
(A) Model
1: Engine, No Case, USB
2: MV-20, IP40 Case, USB
3: MV-30, IP54 Case, 5V, USB
4: MV-40, IP65 Case, 24V, Ethernet
(B) Application Type
2: Machine Vision
(X) Sensor
1: WVGA 0.3 Megapixel, Mono
2: SXGA, 1.2 Megapixel, Mono
3: QSXGA, 5 Megapixel, Color
(Y) Optics
0: Custom
1: Standard Density – 5 mm Focal Length
2: High Density – 8 mm Focal Length
3: Ultra-High Density / Long Range – 16 mm Focal Length
(ZZZ) Focal Distance
000: Autofocus
050: 50 mm = 1.96 in.
102: 102 mm = 4.02 in.
190: 190 mm = 7.48 in.
300: 300 mm = 11.81 in.
(L) Illumination
0: Inner LEDs Only
1: Red Outer LEDs
2: White Outer LEDs
(PPP) Software
000: AutoVISION Sensor
001: AutoVISION
002: AutoVISION + Verification
003: AutoVISION + Visionscape
004: AutoVISION + Verification + Visionscape
Notes:
•(A) Model: The MicroHAWK Engine is available for OEM-certified partners only.
• (L) Illumination: Outer LEDs provide extra illumination. Base-level LED illumination included with all cameras.
•Field Upgrades: Not available for optics or illumination due to factory settings for optical alignment,
LED balancing, and sealing for IP enclosure rating. However, the camera’s software is field-upgradeable
via licenses.

MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide 2-1
2
System Components
2
CHAPTER 2 System Components
This section contains specific information about system components as
well as information to help you connect your MicroHAWK MV-20, MV-30,
or MV-40 Smart Camera.
Note: There are no user-serviceable parts inside the camera.

Chapter 2System Components
2-2 MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide
Hardware Components and Accessories
The table below lists MicroHAWK Smart Camera hardware components and the table on
the next page lists the accessories. The reference numbers shown on configuration drawings
later in this section refer to these tables.
Item Part Number Description
17ABX-YZZZ-LPPP MicroHAWK MV-20, MicroHAWK MV-30, or MicroHAWK MV-40
261-9000034-01 Cable, USB A to Micro B, 6 ft., MV-20
361-9000045-01 Cable, USB A to Micro B, 3 ft., MV-20
461-9000043-01 Cable, DB15 to BUS Power USB Type A, MV-30
598-9000048-01 Kit, Cable, DB15 to Ext. Power/RS-232 with Power Supply, MV-30 – includes
97-9000006-01 and 61-9000037-01
697-9000006-01 Power Supply, 5V – for use with cables 61-9000037-01 and 61-9000038-01
761-9000037-01 Cable, DB15 to Ext. Power/RS-232, MV-30
898-9000049-01 Kit, Cable, DB15 to Ext. Power/USB with Power Supply, MV-30 – includes
97-9000006-01 and 61-9000038-01
961-9000038-01 Cable, DB15 to Ext. Power/USB, MV-30
10 98-9000050-01 Kit, Cable, DB15 to Ext. Power/USB, I/O with Power Supply, MV-30 – includes
97-000011-02 and 61-9000039-01
11 97-000011-02 Power Supply, 100-240VAC, +5VDC, 2-Pin U.S./Euro Plug
12 61-9000039-01 Cable, DB15 to Ext. Power/USB, I/O, MV-30
13 97-000012-02 Power Supply, 100-240VAC, +24VDC, TRK 3-Pin, U.S./Euro Plug
14 99-000018-01 IB-131 Interface Box
15 FIS-0001-0035G Converter, IC-332, 24V/5V, Opto I/O – for use with IB-131
16 61-3000026-03 Cable, Communication, DB25 Plug to DB9 Socket, 6 ft.
17 99-000019-01 Photo Sensor, Visible, NPN, Light On, 5VDC
18 61-9000102-01 Cable, DB15 to USB/RS-232, Triggered, MV-30
19 97-000012-01 Power Supply, 100-240VAC, +24VDC, M12 12-Pin Socket
20 98-000103-02 QX-1 Interface Device
21 61-000162-02 Cordset, Common, M12 12-Pin Socket (Screw-On) to M12 12-Pin Plug
22 61-000160-03 Cordset, Host, Ethernet, M12 8-Pin Plug (Screw-On) to RJ45, 1 m.
23 99-000020-01 Photo Sensor, M12 4-Pin Plug, NPN, Dark Off, 2 m.
24 99-000020-02 Photo Sensor, M12 4-Pin Plug, NPN, Dark On, 2 m.
25 61-9000054-01 Cable, M12 12-Pin Socket to 9-Pin Socket and M12 Plug
26 61-9000088-01 Cable, M12 12-Pin Socket to USB Keyboard Wedge and M12 Plug
Upgrade to Visionscape
98-000217-01
Upgrade from AutoVISION to full Visionscape functionality
Mounting Options
98-9000034-01
MicroHAWK MV-20-to-MINI Hawk Adapter Plate Kit
Documentation
37-000010-01
Microscan Tools Drive (Software, documentation, links to Microscan website)

MicroHAWK MV Accessories
System Components
2
MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide 2-3
MicroHAWK MV-30 Connectivity Kits
98-9000048-01 Kit, Cable, DB15 to Ext. Power/RS-232 with Power Supply, MV-30 – includes 97-9000006-01
and 61-9000037-01
98-9000049-01 Kit, Cable, DB15 to Ext. Power/USB with Power Supply, MV-30 – includes 97-9000006-01
and 61-9000038-01
98-9000050-01
Kit, Cable, DB15 to Ext. Power/USB, I/O with Power Supply, MV-30 – includes 97-000011-02
and 61-9000039-01
Recommended items (not included with kit):
• 99-000019-01, Visible, NPN, Light On, 5VDC
• 61-000151-01, Flying Lead Cable
MicroHAWK Power Supplies
97-9000006-01 Power Supply, 5V – for use with cables 61-9000037-01 and 61-9000038-01
97-000011-02 Power Supply, 100-240VAC, +5VDC, 2-Pin U.S./Euro Plug
97-000012-01 Power Supply, 100-240VAC, +24VDC, TRK 3-Pin, U.S./Euro Plug
MicroHAWK Cables
61-9000034-01 Cable, USB A to Micro B, 6 ft., MV-20
61-9000045-01 Cable, USB A to Micro B, 3 ft., MV-20
61-9000037-01 Cable, DB15 to Ext. Power/RS-232, MV-30
61-9000038-01 Cable, DB15 to Ext. Power/USB, MV-30
61-9000039-01 Cable, DB15 to Ext. Power/USB, I/O, MV-30
61-9000043-01 Cable, DB15 to BUS Power USB, MV-30
61-9000102-01 Cable, DB15 to USB/RS-232 Triggered, MV-30
61-9000054-01 Cable, M12 12-Pin Socket to 9-Pin Socket and M12 Plug
61-9000088-01 Cable, M12 12-Pin Socket to USB Keyboard Wedge and M12 Plug
MicroHAWK Mounting Accessories
98-9000034-01 Kit, Adapter, MS-4 to MV-20
98-9000041-01 Kit, L-Bracket, MicroHAWK
98-9000047-01 Kit, 1/4-20 Camera Mount, MicroHAWK
98-9000052-01 Kit, Mounting Stand, Ram, MS-3, MS-4, MINI, MicroHAWK, 4"
98-9000053-01 Kit, Mounting Stand, Ram, MS-3, MS-4, MINI, MicroHAWK, 3"
98-9000054-01 Kit, Mounting, APG, MS-4, MINI, MicroHAWK
98-9000059-01 Kit, Adapter Plate, MS-4, MINI to MicroHAWK
Other Accessories
98-9000043-01 Kit, Diffuser, MicroHAWK MV-30/MV-40
98-9000044-01 Kit, Polarizer, MicroHAWK MV-30/MV-40
98-9000045-01 Kit, Red LED, MicroHAWK MV-30/MV-40
98-9000046-02 Kit, White LED, MicroHAWK MV-30/MV-40
98-9000051-01 Kit, Window, MicroHAWK MV-30/MV-40
98-9000057-01 Kit, Right-Angle Mirror, MicroHAWK MV-20
98-9000058-01 Kit, Right-Angle Mirror, MicroHAWK MV-30/MV-40
98-9000064-01 Kit, Isolation Mounting, M3, MicroHAWK MV-30/MV-40

Chapter 2System Components
2-4 MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera Guide
Label Information
Each MicroHAWK MV-20 / MV-30 / MV-40 Smart Camera has a label that contains important
information about that camera.
•Part Number – The Microscan part number of your MicroHAWK Smart Camera.
•Serial Number – The serial number of your MicroHAWK Smart Camera.
•MAC Address – The MAC address of your MicroHAWK Smart Camera.