Microscan Vision HAWK GMV-6800-1000G User manual

Vision HAWK Smart Camera Guide
83-016800-02 Rev C

Copyright ©2011
Microscan Systems, Inc.
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All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of
allowing customers to operate and/or service Microscan manufactured equipment and is not to be released,
reproduced, or used for any other purpose without written permission of Microscan.
Throughout this manual, trademarked names might be used. We state herein that we are using the names to the
benefit of the trademark owner, with no intention of infringement.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
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For the latest version of this manual, see the Download Center on our web site at:
www.microscan.com.
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For technical support, e-mail: help[email protected].
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Vision HAWK Smart Camera Guide iii
Contents
PREFACE Welcome! v
Purpose of This Manual v
Manual Conventions v
CHAPTER 1 Introduction 1-1
Product Summary 1-2
Features and Benefits 1-2
Applications 1-3
Package Contents 1-3
Vision HAWK Smart Camera Models 1-4
Part Number Structure 1-4
CHAPTER 2 System Components 2-1
Hardware Components 2-1
Important Label Information 2-9
Mounting and Wiring the Vision HAWK Smart Camera 2-10
Input/Output Wiring 2-17
Power Requirements 2-18
Status Indicators 2-19
AutoVISION Button 2-20
Setting Up a Job in AutoVISION 2-21
CHAPTER 3 Optics and Lighting 3-1
Optics 3-2
Illumination 3-3

Contents
iv Vision HAWK Smart Camera Guide
APPENDIX A Connector Pinouts A-1
Vision HAWK Smart Camera Connectors A-2
APPENDIX B Cable Specifications B-1
61-000160-01 Cable, Host, Ethernet, M12 8-pin Plug to RJ45, 1 m B-2
61-000162-01 Cable, Common, M12 12-pin Plug to M12 12-pin Socket, 1 m B-3
97-000003-01 Power Supply, M12 12-pin Socket, 1.3 m B-4
99-000020-02 Trigger, M12 4-pin Plug, NPN, Dark On, 2 m B-5
APPENDIX C General Specifications C-1
Dimensions C-5
Field of View and Working Distance C-7

Vision HAWK Smart Camera Guide v
Preface
PREFACE Welcome!
Purpose of This Manual
This manual contains detailed information about the Vision HAWK Smart
Camera.
Manual Conventions
The following typographical conventions are used throughout this manual.
• Items emphasizing important information are bolded.
• Menu selections, menu items and entries in screen images are
indicated as: Run (triggered), Modify..., etc.

Preface
viVision HAWK Smart Camera Guide

Vision HAWK Smart Camera Guide 1-1
1
Introduction
1
CHAPTER 1 Introduction
FIGURE 1–1. Vision HAWK Smart Camera, C-Mount and Standard Models

Chapter 1Introduction
1-2 Vision HAWK Smart Camera Guide
Product Summary
The Vision HAWK Smart Camera is a compact industrial smart camera
that provides powerful machine vision capabilities with a small form factor
and intuitive software interface. The Vision HAWK is designed for
industrial environments where IP65/67 enclosure and rugged M12
connectivity are required.
Fully-integrated I/O and communications make the Vision HAWK easy to
incorporate in virtually any machine vision application. Patented liquid
lens autofocus and modular optical zoom enables the Vision HAWK to
inspect objects at distances from 33 mm to 2 m and beyond.
Pressing the AutoVISION button at the back of the Vision HAWK enables
real time dynamic autofocus. When an object is centered in the field of
view and the AutoVISION button is pressed, the camera automatically
adjusts focal distance and sets internal parameters to optimize image
captures.
AutoVISION software, designed for use with the Vision HAWK, provides
an intuitive interface, step-by-step configuration, and a library of presets
that allow easy setup and deployment. For more complex vision
applications, the system can be upgraded from AutoVISION to
Visionscape.
Features and Benefits
• Both Standard and C-Mount versions available
• World’s first vision system with liquid lens autofocus (standard
models)
• Integrated lighting (standard models)
• Integrated Ethernet
• Flexible programming options for custom applications
• AutoVISION button for automatic targeting, calibration, and triggering
• Simplified configuration with AutoVISION software
• Fully scalable with Visionscape
• Applications can be ported to Visionscape PC-based machine vision

Applications
Introduction
1
Vision HAWK Smart Camera Guide 1-3
Applications
• Automotive assembly verification
• Part identification
• Label positioning
• Contents verification
• Electronics assembly verification and identification
• Semiconductor packaging and component inspection
• Auto ID (Data Matrix and other 2D symbologies, 1D, OCR)
Package Contents
Before you install AutoVISION software and connect your Vision HAWK
Smart Camera, please take a moment to confirm that the following items
are available:
• Vision HAWK Smart Camera — Your package contains one of the
available models listed in Table 1–1
• AutoVISION Software Installation USB Drive
• Required accessories such as a power supply or power cable

Chapter 1Introduction
1-4 Vision HAWK Smart Camera Guide
Vision HAWK Smart Camera Models
Table 1–1 lists and describes the Vision HAWK Smart Camera models.
Part Number Structure
TABLE 1–1. Vision HAWK Smart Camera Models
Part Number Vision HAWK Smart Camera Model
GMV-6800-1000G Vision HAWK, SXGA, AutoVISION, C-Mount
GMV-6800-1002G Vision HAWK, SXGA, AutoVISION + Visionscape, C-Mount
GMV-6800-1010G Vision HAWK, WVGA, AutoVISION, C-Mount
GMV-6800-1012G Vision HAWK, WVGA, AutoVISION + Visionscape, C-Mount
GMV-6800-1110G Vision HAWK, WVGA, Built-In Light, AutoVISION, 15° Lens
GMV-6800-1210G Vision HAWK, WVGA, Built-In Light, AutoVISION, 30° Lens
GMV-6800-1310G Vision HAWK, WVGA, Built-In Light, AutoVISION, 45° Lens
GMV-6800-1112G Vision HAWK, WVGA, Built-In Light, AutoVISION + Visionscape, 15° Lens
GMV-6800-1212G Vision HAWK, WVGA, Built-In Light, AutoVISION + Visionscape, 30° Lens
GMV-6800-1312G Vision HAWK, WVGA, Built-In Light, AutoVISION + Visionscape, 45° Lens
GMV-6800-1100G Vision HAWK, SXGA, Built-In Light, AutoVISION, 15° Lens
GMV-6800-1200G Vision HAWK, SXGA, Built-In Light, AutoVISION, 30° Lens
GMV-6800-1300G Vision HAWK, SXGA, Built-In Light, AutoVISION, 45° Lens
GMV-6800-1102G Vision HAWK, SXGA, Built-In Light, AutoVISION + Visionscape, 15° Lens
GMV-6800-1202G Vision HAWK, SXGA, Built-In Light, AutoVISION + Visionscape, 30° Lens
GMV-6800-1302G Vision HAWK, SXGA, Built-In Light, AutoVISION + Visionscape, 45° Lens
GMV 6800
General
Machine
Vision
Vision
HAWK
Comm Lens Sensor Options RoHS Custom
1 =
Ethernet
0 = C-Mount 0 = CCD
(SXGA)
0 =
AutoVISION
G = RoHS
compliant
0 to 99
1 = 15° Optics 1 = CMOS
(WVGA)
1 = Custom
2 = 30° Optics 2 =
Visionscape
3 = 45° Optics 3 = Custom +
Visionscape

Vision HAWK Smart Camera Guide 2-1
2
System Components
2
CHAPTER 2 System Components
This section contains information about system components as well as
information to help you connect the Vision HAWK Smart Camera. Specific
information describes connectors, adapters, cables, pinouts, and signals.
Note: There are no user-serviceable parts inside.
Hardware Components
Table 2-1 lists Vision HAWK Smart Camera hardware components.
TABLE 2–1. Vision HAWK Smart Camera Hardware Components
Part Number Description
Cameras
GMV-6800-1000G Vision HAWK, SXGA, AutoVISION, C-Mount
GMV-6800-1002G Vision HAWK, SXGA, AutoVISION + Visionscape, C-Mount
GMV-6800-1010G Vision HAWK, WVGA, AutoVISION, C-Mount
GMV-6800-1012G Vision HAWK, WVGA, AutoVISION + Visionscape, C-Mount
GMV-6800-1110G Vision HAWK, WVGA, Built-In Light, AutoVISION, 15° Lens
GMV-6800-1210G Vision HAWK, WVGA, Built-In Light, AutoVISION, 30° Lens
GMV-6800-1310G Vision HAWK, WVGA, Built-In Light, AutoVISION, 45° Lens
GMV-6800-1112G Vision HAWK, WVGA, Built-In Light, AutoVISION + Visionscape, 15° Lens
GMV-6800-1212G Vision HAWK, WVGA, Built-In Light, AutoVISION + Visionscape, 30° Lens
GMV-6800-1312G Vision HAWK, WVGA, Built-In Light, AutoVISION + Visionscape, 45° Lens

Chapter 2System Components
2-2 Vision HAWK Smart Camera Guide
GMV-6800-1100G Vision HAWK, SXGA, Built-In Light, AutoVISION, 15° Lens
GMV-6800-1200G Vision HAWK, SXGA, Built-In Light, AutoVISION, 30° Lens
GMV-6800-1300G Vision HAWK, SXGA, Built-In Light, AutoVISION, 45° Lens
GMV-6800-1102G Vision HAWK, SXGA, Built-In Light, AutoVISION + Visionscape, 15° Lens
GMV-6800-1202G Vision HAWK, SXGA, Built-In Light, AutoVISION + Visionscape, 30° Lens
GMV-6800-1302G Vision HAWK, SXGA, Built-In Light, AutoVISION + Visionscape, 45° Lens
Demo Kit
98-000215-01 Demo Kit (Power Supply, Camera Stand, Ethernet Host Cable, Carrying Case,
Documentation)
Power Supplies
97-000003-01 Power Supply, M12 12-pin Socket, 1.3 m
97-000003-02 Power Supply, M12 12 pin Plug, 1.3m
Communication Devices and Cables
98-000103-01 QX-1 Interface Device
61-000148-01
Cordset, Common, M12 12 Pin, Socket (Ultralock) to M12 12 Pin, Plug (Ultralock), 3M
61-000148-02 Cordset, Common, M12 12 Pin, Socket (Screw-on) to M12 12 Pin Plug (Screw-on), 3M
61-000162-01 Cordset, Common, M12 12 Pin, Socket (Ultralock) to M12 12 Pin, Plug (Ultralock), 1M
61-000162-02 Cordset, Common, M12 12 Pin, Socket (Screw-on) to M12 12 Pin Plug (Screw-on), 1M
61-000153-01 Cordset, Host, Serial, M12 12 Pin Socket (Ultralock) to DB9 Socket, 1M
61-000153-02 Cordset, Host, Serial M12 12 pin Socket (Screw-on) to DB9 Socket, 1M
61-000164-01 Cordset, Host, Serial, M12 12 pin Socket (Ultralock) to DB9 Socket, 3M
61-000164-02 Cordset, Host, Serial, M12 12 pin Socket (Screw-on) to DB9 Socket, 3M
61-000152-01 Cordset, Host, Serial M12 12 pin Plug (Ultralock) to DB9 Socket, 1M
61-000152-02 Cordset, Host, Serial, M12 12 pin Plug (Screw-down) to DB9 Socket, 1M
61-000165-01 Cordset, Host, Serial M12 12 pin Plug (Ultralock) to DB9 Socket, 3M
61-000165-02 Cordset, Host, Serial M12 12 pin Plug (Screw-on) to DB9 Socket, 3M
61-000163-01 Cordset, Host, Ethernet, M12 8 pin Plug (Ultralock) to RJ45, 3M
61-000163-02 Cordset, Host, Ethernet, M12 8 pin Plug(Screw-on) to RJ45, 3M
61-000160-01 Cordset, Host, Ethernet, M12 8 pin Plug (Ultralock) to RJ45, 1M
61-000160-02 Cordset, Host, Ethernet, M12 8 pin Plug (Screw-on) to RJ45, 1M
61-000161-01 Cordset, M12 12 pin Plug (Ultralock) to MS-5100, 3M
61-000161-02 Cordset, M12 12 pin Plug (Screw-on) to MS-5100, 3M
61-000172-01 Cordset, M12 12 pin Plug (Ultralock) to M12 12 pin Socket (Ultralock) to DB25 Plug
61-000158-03 Cordset, M12 12 Pin Plug & Socket (Ultralock) to MS-Connect 210, RS-232, 2M
61-000158-04 Cordset, M12 12 Pin Plug & Socket (Ultralock) to MS-Connect 210, RS-422/485, 2M
61-000166-01 Cordset, M12 12 Pin Plug (Ultralock) to Flying Leads, 3M
61-000166-02 Cordset, M12 12 Pin Plug (Screw-on) to Flying Leads, 3M
TABLE 2–1. Vision HAWK Smart Camera Hardware Components (Continued)
Part Number Description

Hardware Components
System Components
2
Vision HAWK Smart Camera Guide 2-3
61-000167-01 Cordset, M12 12 Pin Socket (Ultralock) to Flying Leads, 3M
61-000167-02 Cordset, M12 12 Pin Socket (Screw-on) to Flying Leads, 3M
61-000207-01 Cordset, C-Mount-to-Smart Series Light
FIS-0210-0001G MS-Connect 210, Connectivity Box with Display
FIS-0210-0002G MS-Connect 210, Connectivity Box
FIS-0210-0003G MS-Connect 210, Connectivity Box with Display and Ethernet
FIS-0210-0004G MS-Connect 210, Connectivity Box with Ethernet
98-000013-04 Relay Module, 120VAC, 3 Amp Output, Series 70, Type SM, for MS-Connect 210
98-000013-05 Relay Module, 240VAC, 3 Amp Output, Series 70, Type SM for MS-Connect 210
98-000013-06 Relay Module, 24VDC, 3 Amp Output, Series 70, Type SM for MS-Connect 210
Accessories
98-000143-01 Adapter Plate Kit
98-000148-01 L-Bracket Kit
98-000144-01 Right Angle Mirror Kit
98-000146-01 Window Replacement Kit
98-000147-01 15° Lens Kit
98-000147-02 30° Lens Kit
98-000147-03 45° Lens Kit
98-000205-01 Glass WIndow Kit with Infrared (IR) Filter
98-000206-01 Glass Window Kit
98-500006-01 Mounting Plate Kit, Flat, Custom Surfaces
20-610024-01 Trigger Connector, 4-pin Plug (screw terminal and field-wireable) (for self-wiring)
98-000037-01 Extension Kit, All Cameras, 6 inch
98-000054-01 Kit, Mounting Stand Base Plate, Small
98-000016-01 Mounting Arm/Adapter Kit, 6 inch
99-000056-01 Accessory, Bracket, DOAL 50 to Vision HAWK
99-000058-01 Accessory, Bracket, DOAL 75 to Vision HAWK
99-000060-01 Accessory, Bracket, DOAL 100 to Vision HAWK
99-000061-01 Accessory, Bracket, DOAL to C-MOUNT Vision HAWK
99-000050-01 Accessory, Bracket,R-100 to Vision HAWK
99-000052-01 Accessory, Bracket,R-60/70 to Vision HAWK
99-000049-01 Accessory, Bracket,R-100 to C-MOUNT Vision HAWK
99-000051-01 Accessory, Bracket,R-60/70 to C-MOUNT Vision HAWK
98-92800471 5MM Extension Tube for C-Mount Lenses
98-CO206 Lens Extension Tube Set 0.5, 1, 5, 10, 20, 40mm
98-92800571 Lens 8mm F/1.4-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
TABLE 2–1. Vision HAWK Smart Camera Hardware Components (Continued)
Part Number Description

Chapter 2System Components
2-4 Vision HAWK Smart Camera Guide
98-92800572 Lens 12mm F/1.8-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800573 Lens 16mm F/1.4-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800574 Lens 25mm F/1.6-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800575 Lens 35mm F/2.1-22, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800576 Lens 50mm F/2.8-22, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800577 Lens 75mm F/3.9-32, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800311 Lens, Skylight UV Filter 25.5mm Thread
98-92800371 Polarizing Filter 25.5mm Thread
98-000218-01 Lens Protection Housing, Standard Length (up to 48mm)
98-000226-01 Lens Protection Housing, Long (up to 72mm)
Object Detectors
99-000020-01 Photo Sensor, M12 4pin Plug, NPN, Dark Off, 2m
99-000020-02 Photo Sensor, M12 4-pin Plug, NPN, Dark On, 2 m
Documentation
37-000010-01 Microscan Tools Drive (Software, User’s Manuals, Quick Start Guides, Configuration
Guides, links to other documents on Microscan website
Note: Additional hardware components are available in the Microscan Product Pricing Catalog.
TABLE 2–1. Vision HAWK Smart Camera Hardware Components (Continued)
Part Number Description

Hardware Components
System Components
2
Vision HAWK Smart Camera Guide 2-5
Standard Vision HAWK Front
Figure 2-1 shows the front of the Vision HAWK Smart Camera.
FIGURE 2–1. Front
Standard Vision HAWK Base
Figure 2–2 shows the base of the Vision HAWK Smart Camera.
FIGURE 2–2. Base

Chapter 2System Components
2-6 Vision HAWK Smart Camera Guide
Standard Vision HAWK Side
Figure 2-3 shows the side of the Vision HAWK Smart Camera.
FIGURE 2–3. Side
Standard Vision HAWK Back
Figure 2-4 shows the back of the Vision HAWK Smart Camera.
FIGURE 2–4. Back

Hardware Components
System Components
2
Vision HAWK Smart Camera Guide 2-7
Vision HAWK C-Mount Front
Figure 2-5 shows the front of the Vision HAWK C-Mount Smart Camera.
FIGURE 2–5. Front
Vision HAWK C-Mount Base
Figure 2–6 shows the top of the Vision HAWK C-Mount Smart Camera.
FIGURE 2–6. Top

Chapter 2System Components
2-8 Vision HAWK Smart Camera Guide
Vision HAWK C-Mount Side
Figure 2-7 shows the side of the Vision HAWK C-Mount Smart Camera.
FIGURE 2–7. Side
Vision HAWK C-Mount Back
Figure 2-8 shows the back of the Vision HAWK C-Mount Smart Camera.
FIGURE 2–8. Back

Important Label Information
System Components
2
Vision HAWK Smart Camera Guide 2-9
Important Label Information
Each Vision HAWK Smart Camera has its own label, which contains
important information about that camera.
• P/N – The Microscan part number of your Vision HAWK Smart
Camera.
• S/N — The serial number of your Vision HAWK Smart Camera.
• MAC — The MAC address of your Vision HAWK Smart Camera.

Chapter 2System Components
2-10 Vision HAWK Smart Camera Guide
Mounting and Wiring the Vision HAWK Smart Camera
• Mount the camera (1) securely as required by the application.
• Connect the Ethernet cable (2) from “B” on the camera (1) to the
network.
• Connect the power supply cable (3) to “3” on the QX-1 (4).
• Connect the trigger (5) to “T” on the QX-1 (4).
• Connect the “Common” cable (6) from “A” on the camera (1) to “2” on
the QX-1 (4).
• Plug in the power supply (3).
Mounting
holes
1
3
2
1
4
5
6
3
2
1
4
5
6
Standard Vision HAWK Vision HAWK C-Mount