Microscan Vision Hawk Smart Camera User manual

Vision HAWK Smart Camera Guide
84-016800-02 Rev A

Copyright ©2013
Microscan Systems, Inc.
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Statement of RoHS Compliance
All Microscan readers with a ‘G’ suffix in the FIS number are RoHS-Compliant. All compliant readers
were converted prior to March 1, 2007. All standard accessories in the Microscan Product Pricing Catalog
are RoHS-Compliant except 20-500013-01 and 98-000039-02. These products meet all the requirements
of “Directive 2002/95/EC” European Parliament and the Council of the European Union for RoHS compliance.
In accordance with the latest requirements, our RoHS-Compliant products and packaging do not contain
intentionally added Deca-BDE, Perfluorooctanes (PFOS), or Perfluorooctanic Acid (PFOA) compounds
above the maximum trace levels. To view the document stating these requirements, please visit:
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and
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Please contact your sales manager for a complete list of Microscan’s RoHS-Compliant products.
This declaration is based upon information obtained from sources which Microscan believes to be reliable, and from
random sample testing; however, the information is provided without any representation of warranty, expressed or
implied, regarding accuracy or correctness. Microscan does not specifically run any analysis on our raw materials or end
product to measure for these substances.
The information provided in this certification notice is correct to the best of Microscan’s knowledge at the date of publication.
This notice is not to be considered a warranty or quality specification. Users are responsible for determining the applicability
of any RoHS legislation or regulations based on their individual use of the product.
Regarding “RoHS Directive 2011_65_EU” Microscan produces Monitoring and Control Instruments as well as Industrial
Monitoring and Control Instruments as defined within the directive. Microscan has developed and is implementing a
RoHS2 compliance plan with the intention of bringing all active products listed in our current marketing literature within
full compliance as per the directive deadlines.
Key milestones for the transition plan are as follows:
• Complete internal product audit and supplier transition by July 2013.
• Initial “Monitoring and Control Instruments” RoHS2-compliant products available by July 2014.
• Initial “Industrial Monitoring and Control Instruments” RoHS2-compliant products available by July 2015.
• All new products introduced in 2014 are expected to be WEEE and RoHS2 compliant.
Microscan will mark the products with the ‘CE’ marking that complies with the RoHS2 process to acquire ‘CE’ certification
per the example given: Example 1 >> Machinery directive + EMC directive + RoHS2 = Declaration of Conformity.

Vision HAWK Smart Camera Guide Lv
Contents
PREFACE Welcome! viii
Purpose of This Manual viii
Manual Conventions viii
CHAPTER 1 Introduction 1-1
Product Summary 1-2
Features and Benefits 1-2
Applications 1-3
Package Contents 1-3
Vision HAWK Smart Camera Models 1-4
Part Number Structure 1-5
CHAPTER 2 System Components 2-1
Hardware Components 2-1
Important Label Information 2-8
Mounting and Wiring the Vision HAWK Smart Camera 2-9
Input/Output Wiring 2-16
Ground and Shield Considerations 2-17
Power Requirements 2-19
Status Indicators 2-20
AutoVISION Button 2-21
Setting Up a Job in AutoVISION 2-22
Trigger Debounce 2-27

Contents
vVision HAWK Smart Camera Guide
CHAPTER 3 Optics and Lighting 3-1
Optics 3-2
Lens Substitution 3-3
Illumination 3-5
CHAPTER 4 Using EtherNet/IP 4-1
Vision HAWK EtherNet/IP 4-2
Assembly Layout 4-4
Connection Properties: Class 3 Explicit Messaging: 4-14
EIP Control/Status Signal Operation 4-17
Data Type Descriptions and Equivalents in PLC and EDS/CIP Environments 4-18
PLC Tags and Serial Command Names 4-19
APPENDIX A Connector Pinouts A-1
Vision HAWK Smart Camera Connectors A-2
APPENDIX B Cable Specifications B-1
61-000160-01 Cable, Host, Ethernet, M12 8-pin Plug to RJ45, 1 m B-2
61-000162-01 Cable, Common, M12 12-pin Plug to M12 12-pin Socket, 1 m B-3
97-000003-01 Power Supply, M12 12-pin Socket, 1.3 m B-4
99-000020-02 Trigger, M12 4-pin Plug, NPN, Dark On, 2 m B-5
APPENDIX C General Specifications C-1
Dimensions C-8
Field of View and Working Distance C-10
APPENDIX D Web HMI D-1
Adding Options to the Base URL D-4
Basic Options D-4
Layout Options D-5
Settings Pages D-7
Style D-14
Additional Notes D-15
APPENDIX E Allen-Bradley PLC Setup via EDS E-1
AB Rockwell RSLogix 5000 v20 PLC Integration with EDS E-2
APPENDIX F Allen-Bradley PLC setup via Generic Ethernet Module F-1
Prepare the PLC: Integrate the Camera into a PLC Environment F-2

Contents
Vision HAWK Smart Camera Guide vi
APPENDIX G Demo PLC Code G-1
Glossary of Terms G-2
Demo Setup G-3
Description of PLC Tags G-5
Run the Camera: Runtime Operation of EtherNet/IP Demo G-15
APPENDIX H Serial Commands H-1
APPENDIX I Vision HAWK Boot Modes I-1

Vision HAWK Smart Camera Guide vii
Preface
PREFACE Welcome!
Purpose of This Manual
This manual contains detailed information about the Vision HAWK Smart
Camera.
Manual Conventions
The following typographical conventions are used throughout this manual.
• Items emphasizing important information are bolded.
• Menu selections, menu items and entries in screen images are
indicated as: Run (triggered), Modify..., etc.

Preface
YLLL Vision HAWK Smart Camera Guide

Vision HAWK Smart Camera Guide 1-1
1
Introduction
1
CHAPTER 1 Introduction
FIGURE 1–1. Vision HAWK Smart Camera, C-Mount and Standard Models

Chapter 1Introduction
1-2 Vision HAWK Smart Camera Guide
Product Summary
The Vision HAWK Smart Camera is a compact industrial smart camera
that provides powerful machine vision capabilities with a small form factor
and intuitive software interface. The Vision HAWK is designed for
industrial environments where IP65/67 enclosure and rugged M12
connectivity are required.
Fully-integrated I/O and communications make the Vision HAWK easy to
incorporate in virtually any machine vision application. Patented liquid
lens autofocus and modular optical zoom enables the Vision HAWK to
inspect objects at distances from 33 mm to 2 m and beyond.
Pressing the AutoVISION button at the back of the Vision HAWK enables
real time dynamic autofocus. When an object is centered in the field of
view and the AutoVISION button is pressed, the camera automatically
adjusts focal distance and sets internal parameters to optimize image
captures.
AutoVISION software, designed for use with the Vision HAWK, provides
an intuitive interface, step-by-step configuration, and a library of presets
that allow easy setup and deployment. For more complex vision
applications, the system can be upgraded from AutoVISION to
Visionscape.
Features and Benefits
• Standard and C-Mount models available
• SXGA (1280 x 960), WVGA (752 x 480), and WUXGA (2048 x 1088,
C-Mount model only) resolutions available
• World’s first vision system with liquid lens autofocus (standard models)
• Integrated lighting (standard models)
• Integrated Ethernet
• Flexible programming options for custom applications
• AutoVISION button for automatic targeting, calibration, and triggering
• Simplified configuration with AutoVISION software
• Fully scalable with Visionscape
• Applications can be ported to Visionscape PC-based machine vision

Applications
Introduction
1
Vision HAWK Smart Camera Guide 1-3
Applications
• Automotive assembly verification
• Part identification
• Label positioning
• Contents verification
• Electronics assembly verification and identification
• Semiconductor packaging and component inspection
• Auto ID (Data Matrix and other 2D symbologies, 1D, OCR)
Package Contents
Before you install AutoVISION software and connect your Vision HAWK
Smart Camera, please take a moment to confirm that the following items
are available:
• Vision HAWK Smart Camera — Your package contains one of the
available models listed in Table 1–1
• Microscan Tools Drive — USB flash drive containing AutoVISION software
• Required accessories such as a power supply or power cable

Chapter 1Introduction
1-4 Vision HAWK Smart Camera Guide
Vision HAWK Smart Camera Models
Table 1–1 lists and describes the Vision HAWK Smart Camera models.
TABLE 1–1. Vision HAWK Smart Camera Models
Part Number Vision HAWK Smart Camera Model
GMV-6800-1000G Vision HAWK, 1.3MP SXGA, AutoVISION, C-Mount
GMV-6800-1002G Vision HAWK, 1.3MP SXGA, AutoVISION+Visionscape, C-Mount
GMV-6800-1004G Vision HAWK, 1.3MP SXGA, AutoVISION+Verification/OCV, C-Mount
GMV-6800-1006G Vision HAWK, 1.3MP SXGA, AutoVISION+Visionscape+Verification/OCV, C-Mount
GMV-6800-1010G Vision HAWK, 0.4MP WVGA, AutoVISION, C-Mount
GMV-6800-1012G Vision HAWK, 0.4MP WVGA, AutoVISION+Visionscape, C-Mount
GMV-6800-1014G Vision HAWK, 0.4MP WVGA, AutoVISION+Verification/OCV, C-Mount
GMV-6800-1016G Vision HAWK, 0.4MP WVGA, AutoVISION+Visionscape+Verification/OCV, C-Mount
GMV-6800-1030G Vision HAWK, WUXGA, Mono, AutoVISION, C-Mount
GMV-6800-1032G Vision HAWK, WUXGA, Mono, AutoVISION+Visionscape, C-Mount
GMV-6800-1034G Vision HAWK, WUXGA, Mono, AutoVISION+Verification/OCV, C-Mount
GMV-6800-1036G Vision HAWK, WUXGA, Mono, AutoVISION+Visionscape+Verification/OCV, C-Mount
GMV-6800-1100G Vision HAWK, SXGA, Built-In Lighting, AutoVISION, 15° Lens
GMV-6800-1102G
Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Visionscape, 15° Lens
GMV-6800-1104G Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Verification/OCV, 15° Lens
GMV-6800-1106G Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Visionscape +Verification/OCV, 15° Lens
GMV-6800-1110G Vision HAWK, WVGA, Built-In Lighting, AutoVISION, 15° Lens
GMV-6800-1112G
Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Visionscape, 15° Lens
GMV-6800-1114G Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Verification/OCV, 15° Lens
GMV-6800-1116G Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Visionscape +Verification/OCV, 15° Lens
GMV-6800-1200G Vision HAWK, SXGA, Built-In Lighting, AutoVISION, 30° Lens
GMV-6800-1202G
Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Visionscape, 30° Lens
GMV-6800-1204G Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Verification/OCV, 30° Lens
GMV-6800-1206G Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Visionscape +Verification/OCV, 30° Lens
GMV-6800-1210G Vision HAWK, WVGA, Built-In Lighting, AutoVISION, 30° Lens
GMV-6800-1212G
Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Visionscape, 30° Lens
GMV-6800-1214G Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Verification/OCV, 30° Lens
GMV-6800-1216G Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Visionscape+Verification/OCV, 30° Lens
GMV-6800-1300G Vision HAWK, SXGA, Built-In Lighting, AutoVISION, 45° Lens
GMV-6800-1302G
Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Visionscape, 45° Lens
GMV-6800-1304G Vision HAWK, SXGA, Built-In Lighting, AutoVISION+ Visionscape +Verification/OCV, 45° Lens
GMV-6800-1306G Vision HAWK, SXGA, Built-In Lighting, AutoVISION+Visionscape+Verification/OCV, 45° Lens

Part Number Structure
Introduction
1
Vision HAWK Smart Camera Guide 1-5
Part Number Structure
GMV-6800-1310G Vision HAWK, WVGA, Built-In Lighting, AutoVISION, 45° Lens
GMV-6800-1312G
Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Visionscape, 45° Lens
GMV-6800-1314G Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Verification/OCV, 45° Lens
GMV-6800-1316G Vision HAWK, WVGA, Built-In Lighting, AutoVISION+Visionscape+Verification/OCV, 45° Lens
GMV 6800
General
Machine
Vision
Vision
HAWK
Comm Lens Sensor Options RoHS
1 = Ethernet
0 = C-Mount 0 = CCD
(SXGA) 0 = AutoVISION
G = RoHS
compliant
1 = 15° Optics 1 = CMOS
(WVGA)
2 = AutoVISION +
Visionscape
2 = 30° Optics
3 = CMOS
(WUXGA)
4 = AutoVISION +
Verification/OCV
3 = 45° Optics
6 = AutoVISION +
Visionscape +
Verification/OCV
TABLE 1–1. Vision HAWK Smart Camera Models
Part Number Vision HAWK Smart Camera Model

Chapter 1Introduction
1-6 Vision HAWK Smart Camera Guide

Vision HAWK Smart Camera Guide 2-1
2
System Components
2
CHAPTER 2 System Components
This section contains information about system components as well as
information to help you connect the Vision HAWK Smart Camera. Specific
information describes connectors, adapters, cables, pinouts, and signals.
Note: There are no user-serviceable parts inside.
Hardware Components
Table 2-1 lists Vision HAWK Smart Camera hardware components.
TABLE 2–1. Vision HAWK Smart Camera Hardware Components
Part Number Description
Demo Kit
98-000215-01 Demo Kit (Power Supply, Camera Stand, Ethernet Host Cable, Carrying Case, Documentation)
Power Supplies
97-000003-01 Power Supply, M12 12-pin Socket, 1.3 m
97-000003-02 Power Supply, M12 12 pin Plug, 1.3m
Communication Devices and Cables
98-000103-01 QX-1 Interface Device
61-000148-01 Cordset, Common, M12 12 Pin, Socket (Ultralock) to M12 12 Pin, Plug (Ultralock), 3M
61-000148-02 Cordset, Common, M12 12 Pin, Socket (Screw-on) to M12 12 Pin Plug (Screw-on), 3M
61-000162-01 Cordset, Common, M12 12 Pin, Socket (Ultralock) to M12 12 Pin, Plug (Ultralock), 1M
61-000162-02 Cordset, Common, M12 12 Pin, Socket (Screw-on) to M12 12 Pin Plug (Screw-on), 1M
61-000153-01 Cordset, Host, Serial, M12 12 Pin Socket (Ultralock) to DB9 Socket, 1M

Chapter 2System Components
2-2 Vision HAWK Smart Camera Guide
61-000153-02 Cordset, Host, Serial M12 12 pin Socket (Screw-on) to DB9 Socket, 1M
61-000164-01 Cordset, Host, Serial, M12 12 pin Socket (Ultralock) to DB9 Socket, 3M
61-000164-02 Cordset, Host, Serial, M12 12 pin Socket (Screw-on) to DB9 Socket, 3M
61-000152-01 Cordset, Host, Serial M12 12 pin Plug (Ultralock) to DB9 Socket, 1M
61-000152-02 Cordset, Host, Serial, M12 12 pin Plug (Screw-down) to DB9 Socket, 1M
61-000165-01 Cordset, Host, Serial M12 12 pin Plug (Ultralock) to DB9 Socket, 3M
61-000165-02 Cordset, Host, Serial M12 12 pin Plug (Screw-on) to DB9 Socket, 3M
61-000163-01 Cordset, Host, Ethernet, M12 8 pin Plug (Ultralock) to RJ45, 3M
61-000163-02 Cordset, Host, Ethernet, M12 8 pin Plug(Screw-on) to RJ45, 3M
61-000160-01 Cordset, Host, Ethernet, M12 8 pin Plug (Ultralock) to RJ45, 1M
61-000160-02 Cordset, Host, Ethernet, M12 8 pin Plug (Screw-on) to RJ45, 1M
61-000161-01 Cordset, M12 12 pin Plug (Ultralock) to MS-5100, 3M
61-000161-02 Cordset, M12 12 pin Plug (Screw-on) to MS-5100, 3M
61-000172-01 Cordset, M12 12 pin Plug (Ultralock) to M12 12 pin Socket (Ultralock) to DB25 Plug
61-000158-03 Cordset, M12 12 Pin Plug & Socket (Ultralock) to MS-Connect 210, RS-232, 2M
61-000158-04 Cordset, M12 12 Pin Plug & Socket (Ultralock) to MS-Connect 210, RS-422/485, 2M
61-000166-01 Cordset, M12 12 Pin Plug (Ultralock) to Flying Leads, 3M
61-000166-02 Cordset, M12 12 Pin Plug (Screw-on) to Flying Leads, 3M
61-000167-01 Cordset, M12 12 Pin Socket (Ultralock) to Flying Leads, 3M
61-000167-02 Cordset, M12 12 Pin Socket (Screw-on) to Flying Leads, 3M
61-000207-01 Cordset, C-Mount-to-Smart Series Light
FIS-0210-0001G MS-Connect 210, Connectivity Box with Display
FIS-0210-0002G MS-Connect 210, Connectivity Box
FIS-0210-0003G MS-Connect 210, Connectivity Box with Display and Ethernet
FIS-0210-0004G MS-Connect 210, Connectivity Box with Ethernet
98-000013-04 Relay Module, 120VAC, 3 Amp Output, Series 70, Type SM, for MS-Connect 210
98-000013-05 Relay Module, 240VAC, 3 Amp Output, Series 70, Type SM for MS-Connect 210
98-000013-06 Relay Module, 24VDC, 3 Amp Output, Series 70, Type SM for MS-Connect 210
Accessories
98-000143-01 Adapter Plate Kit
98-000148-01 L-Bracket Kit
98-000144-01 Right Angle Mirror Kit
98-000146-01 Window Replacement Kit
98-000147-01 15° Lens Kit
98-000147-02 30° Lens Kit
98-000147-03 45° Lens Kit
98-000205-01 Glass WIndow Kit with Infrared (IR) Filter
98-000206-01 Glass Window Kit
98-500006-01 Mounting Plate Kit, Flat, Custom Surfaces
TABLE 2–1. Vision HAWK Smart Camera Hardware Components (Continued)
Part Number Description

Hardware Components
System Components
2
Vision HAWK Smart Camera Guide 2-3
20-610024-01 Trigger Connector, 4-pin Plug (screw terminal and field-wireable) (for self-wiring)
98-000037-01 Extension Kit, All Cameras, 6 inch
98-000054-01 Kit, Mounting Stand Base Plate, Small
98-000016-01 Mounting Arm/Adapter Kit, 6 inch
99-000056-01 Accessory, Bracket, DOAL 50 to Vision HAWK
99-000058-01 Accessory, Bracket, DOAL 75 to Vision HAWK
99-000060-01 Accessory, Bracket, DOAL 100 to Vision HAWK
99-000061-01 Accessory, Bracket, DOAL to C-MOUNT Vision HAWK
99-000050-01 Accessory, Bracket,R-100 to Vision HAWK
99-000052-01 Accessory, Bracket,R-60/70 to Vision HAWK
99-000049-01 Accessory, Bracket,R-100 to C-MOUNT Vision HAWK
99-000051-01 Accessory, Bracket,R-60/70 to C-MOUNT Vision HAWK
98-92800471 5MM Extension Tube for C-Mount Lenses
98-CO206 Lens Extension Tube Set 0.5, 1, 5, 10, 20, 40mm
98-92800571 Lens 8mm F/1.4-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800572 Lens 12mm F/1.8-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800573 Lens 16mm F/1.4-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800574 Lens 25mm F/1.6-16, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800575 Lens 35mm F/2.1-22, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800576 Lens 50mm F/2.8-22, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800577 Lens 75mm F/3.9-32, FT 25.5mm P 0.5mm, 2/3" C-MNT
98-92800311 Lens, Skylight UV Filter 25.5mm Thread
98-92800371 Polarizing Filter 25.5mm Thread
98-000218-01 Lens Protection Housing, Standard Length (up to 48mm)
98-000226-01 Lens Protection Housing, Long (up to 72mm)
Object Detectors
99-000020-01 Photo Sensor, M12 4pin Plug, NPN, Dark Off, 2m
99-000020-02 Photo Sensor, M12 4-pin Plug, NPN, Dark On, 2 m
Documentation
37-000010-01 Microscan Tools Drive (Software, User’s Manuals, Quick Start Guides, Configuration Guides, links to
other documents on Microscan website)
Note: Additional hardware components are available in the Microscan Product Pricing Catalog.
TABLE 2–1. Vision HAWK Smart Camera Hardware Components (Continued)
Part Number Description

Chapter 2System Components
2-4 Vision HAWK Smart Camera Guide
Standard Vision HAWK Front
Figure 2-1 shows the front of the Vision HAWK Smart Camera.
FIGURE 2–1. Front
Standard Vision HAWK Base
Figure 2–2 shows the base of the Vision HAWK Smart Camera.
FIGURE 2–2. Base

Hardware Components
System Components
2
Vision HAWK Smart Camera Guide 2-5
Standard Vision HAWK Side
Figure 2-3 shows the side of the Vision HAWK Smart Camera.
FIGURE 2–3. Side
Standard Vision HAWK Back
Figure 2-4 shows the back of the Vision HAWK Smart Camera.
FIGURE 2–4. Back

Chapter 2System Components
2-6 Vision HAWK Smart Camera Guide
Vision HAWK C-Mount Front
Figure 2-5 shows the front of the Vision HAWK C-Mount Smart Camera.
FIGURE 2–5. Front
Vision HAWK C-Mount Base
Figure 2–6 shows the top of the Vision HAWK C-Mount Smart Camera.
FIGURE 2–6. Top