Miele H4080BM Manual

TECHNICAL INFORMATION
H4080BM Speed Oven
© 2007 Miele USA

Technical Information
H4080BM Speed Oven
H4080BM Speed Oven - Table of Contents
Safety Information ..............................................................................................7
Service Information ............................................................................................8
1.0 Construction and Design.........................................................................9
1.1 Appliance Overview................................................................................... 9
1.2 Overview of Controls ............................................................................... 10
1.3 Technical Specifications .......................................................................... 10
1.3.1 Appliance Dimensions ................................................................. 10
1.3.2 Electrical Specifications ............................................................... 10
1.3.3 Microwave Output Settings (Watts) ............................................. 11
1.4 Layout of Components ............................................................................ 12
2.0 Installation..............................................................................................13
2.1 General Information................................................................................. 13
2.2 Installation Procedure.............................................................................. 14
2.3 Before Using the Appliance ..................................................................... 15
3.0 Commission and Operation ..................................................................16
3.1 Functions ................................................................................................. 16
3.1.1 Solo Functions ............................................................................. 16
3.1.2 Combination Functions ................................................................ 16
3.1.3 Miscellaneous / Optional Functions ............................................. 16
3.2 General Operation ................................................................................... 17
3.2.1 Turning the Oven On ................................................................... 17
3.2.2 General Operation – Microwave Mode ........................................ 17
4.0 Description of Function.........................................................................18
4.1 Door Safety Switches .............................................................................. 18
4.2 Cooling and Vapor Ducting...................................................................... 19
4.2.1 Cooling Fan (M2/1) Specifications............................................... 19
4.2.2 Cooling Air Intake ........................................................................ 20
4.2.3 Cooling Air and Vapors Path ....................................................... 20
4.2.4 Air-Path During Microwave Operation ......................................... 20
4.2.5 Air-Path During Convection, Broiler and Combination.................20
4.2.6 Cooling Air and Vapor Exit........................................................... 20
4.2.7 Cooling Fan (Coast-Down) .......................................................... 20
4.3 Microwave Operation............................................................................... 21
4.4 Convection and Broiler Function ............................................................. 23
4.4.1 Convection Fan............................................................................ 23
4.4.2 Heater Elements .......................................................................... 24
4.4.3 Temperature Protection ............................................................... 24
4.4.4 Heater Element(s) - Switching ..................................................... 24
4.5 Navitronic Controls and Display .............................................................. 25
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Technical Information
H4080BM Speed Oven
H4080BM Speed Oven - Table of Contents (Continued)
5.0 Service and Maintenance ......................................................................26
5.1 Appliance – Removal for Service ............................................................ 26
5.2 Top Cover - Removal .............................................................................. 27
5.3 High Voltage Capacitor – Discharging Procedure ................................... 28
5.4 Fascia Panel and Support - Removal...................................................... 29
5.5 Door Torsion Spring - Removal ............................................................... 30
5.6 Door Latch - Removal.............................................................................. 31
5.7 Door Safety Switches - Removal............................................................. 32
5.8 Door Safety Switches - Adjustment ......................................................... 33
5.9 Air Duct - Removal .................................................................................. 36
5.10 Air Vent Release Element Motor - Removal............................................ 36
5.11 Microwave Leakage Test......................................................................... 37
5.12 Magnetron – Test Procedure................................................................... 38
5.13 Magnetron - Removal .............................................................................. 39
5.14 High Voltage Capacitor (A4) - Test.......................................................... 39
5.15 High Voltage Capacitor (A4) - Removal .................................................. 40
5.16 Microwave Output Test............................................................................ 40
5.17 High Voltage Transformer - Test .............................................................41
5.18 (V1) Diode - Test ..................................................................................... 42
5.19 (V6) Protective Diode - Test .................................................................... 43
5.20 Outer and Middle Door Glass - Removal................................................. 43
5.21 Door Handle - Removal ........................................................................... 45
5.22 Door Seal - Replacement ........................................................................ 45
5.23 Door Assembly – Removal (with Hinges) ................................................45
5.24 Door Hinge - Adjustment ......................................................................... 46
5.25 Wave Distributor Motor - Removal .......................................................... 47
5.26 Oven Cavity Light – Halogen Bulb Replacement .................................... 48
5.27 Rear Inner Wall - Removal ...................................................................... 48
5.28 Convection Fan - Removal ...................................................................... 49
5.29 Convection Heater Element - Removal ................................................... 50
5.30 Broiler Heater Element - Removal........................................................... 50
6.0 Fault Diagnosis ......................................................................................51
6.1 Power Electronic – Overview / Connectors ............................................. 51
6.2 Fault Code Summary............................................................................... 53
6.3 Fault Code Diagnosis .............................................................................. 54
6.3.1 F05 – Short Circuit in Oven Cavity Temperature Sensor
PT1000 Circuit ............................................................................. 54
6.3.2 F06 – Open Circuit in Oven Cavity Temperature Sensor
PT1000 Circuit ............................................................................. 54
6.3.3 F44 – Communication Error in Program and/or Control
Electronic ..................................................................................... 54
6.3.4 F54 – Short Circuit in Temperature Probe Circuit........................ 54
6.3.5 F55 – Safety Cutoff...................................................................... 54
6.3.6 F60 – Hi-Temperature Cutoff....................................................... 54
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Technical Information
H4080BM Speed Oven
H4080BM Speed Oven - Table of Contents (Continued)
6.4 Fault Diagnosis........................................................................................ 55
6.4.1 Wrong Language Selected .......................................................... 55
6.4.2 Time Displayed in 24-Hour / 12-Hour Format.............................. 55
6.4.3 Oven Cavity Light Goes Out ........................................................ 55
6.4.4 Preprogrammed Temperatures Changed.................................... 55
6.4.5 Display Too Bright / Dark............................................................. 55
6.4.6 Safety Mode is Activated ............................................................. 55
6.4.7 Temperature Probe Displays Incorrect Value(s).......................... 55
6.5 Programming Mode ................................................................................ 56
6.5.1 Programming Mode - Navigation ................................................. 57
6.6 Service Mode.......................................................................................... 59
6.6.1 Service Mode - Navigation........................................................... 60
6.7 Fault Analysis ......................................................................................... 61
6.7.1 No Microwave Power – Diagnosis Procedure .............................61
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Technical Information
H4080BM Speed Oven
H4080BM Speed Oven – List of Figures
Figure 1-1: Overview of Appliance (Front View) ............................................................ 9
Figure 1-2: Overview of Controls ................................................................................. 10
Figure 1-3: Component Overview ................................................................................ 12
Figure 2-1: Handling Instructions Sheet (Shipped with Appliance) .............................. 13
Figure 2-2: Installation Retaining Screw Locations ...................................................... 14
Figure 4-1: Door Safety Switches and Monitor Switch Locations ................................ 18
Figure 4-2: Cooling and Vapor Ducting........................................................................ 19
Figure 4-3: Overview of Microwave Components ........................................................ 21
Figure 4-4: Microwave Operation................................................................................. 23
Figure 4-5: Navitronic Touch Display ........................................................................... 25
Figure 5-1: Appliance Retaining Screws ...................................................................... 26
Figure 5-2: Top Cover Removal................................................................................... 27
Figure 5-3: Discharging the High Voltage Capacitor.................................................... 28
Figure 5-4: Fascia Panel and Support Removal .......................................................... 29
Figure 5-5: Door Torsion Spring Removal ................................................................... 30
Figure 5-6: Latch Assembly (Installed)......................................................................... 31
Figure 5-7: Removing the Door Safety Rod ................................................................. 31
Figure 5-8: Door Safety Switch Removal ..................................................................... 32
Figure 5-9: Placement of Magnetic Strips .................................................................... 34
Figure 5-10: Safety Switches ......................................................................................... 35
Figure 5-11: Typical Microwave Leakage Test Being Performed ..................................37
Figure 5-12: Magnetron (Test Points) ............................................................................ 38
Figure 5-13: Removing the Magnetron .......................................................................... 39
Figure 5-14: High Voltage Transformer with Test Points Marked .................................. 41
Figure 5-15: Diode Positions.......................................................................................... 42
Figure 5-16: (V1) Diode Test Circuit .............................................................................. 42
Figure 5-17: Outer Door Glass – Removal..................................................................... 44
Figure 5-18: Middle Door Glass ..................................................................................... 44
Figure 5-19: Door Hinge Adjustment Screws................................................................. 46
Figure 5-20: Removing the Wave Distributor Motor....................................................... 47
Figure 5-21: Rear Cavity Wall Removal......................................................................... 48
Figure 5-22: Convection Fan Removal .......................................................................... 49
Figure 5-23: Broiler Heater Element Removal ............................................................... 50
Figure 6-1: Main Electronic Board (1N1) Overview...................................................... 51
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Technical Information
H4080BM Speed Oven
H4080BM Speed Oven – List of Tables
Table 1-1: Appliance Dimensions .................................................................................. 10
Table 1-2: Electrical Specifications ................................................................................ 10
Table 1-3: Microwave Output (Watts) ............................................................................ 11
Table 4-1: Cooling Fan Specifications ........................................................................... 19
Table 4-2: High Voltage Transformer Specifications...................................................... 22
Table 4-3: Magnetron Specifications.............................................................................. 22
Table 4-4: Wave Distributor Motor Specifications .......................................................... 22
Table 4-5: Convection Fan Motor Specifications ........................................................... 23
Table 4-6: Heater Elements - Specifications.................................................................. 24
Table 4-7: Navitronic Touch Pads.................................................................................. 25
Table 5-1: Magnetron Checks........................................................................................ 38
Table 5-2: High Voltage Transformer Checks................................................................ 41
Table 5-3: Oven Cavity Light Information....................................................................... 48
Table 6-1: Power Electronic – Overview / Connectors (Continued on Table 6-2).......... 51
Table 6-2: Power Electronic – Overview / Connectors (Cont. from Table 6-1)
(Cont. on Table 6-3) ...................................................................................... 52
Table 6-3: Power Electronic – Overview / Connectors (Continued from Table 6-2) ...... 53
Table 6-4: Fault Code Summary.................................................................................... 53
Table 6-4: Programming Mode Navigation (Continued on Table 6-5) ........................... 57
Table 6-5: Programming Mode Navigation (Continued from Table 6-4) ........................ 58
Table 6-6: Service Mode Navigation .............................................................................. 60
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Technical Information
H4080BM Speed Oven
Safety Information
Precautions to be observed before and during servicing to avoid
possible exposure to excessive microwave energy
Do not operate or allow the appliance to be operated with the door
open.
Perform the following safety checks on the microwave appliance
before activating the magnetron, or other microwave source. Perform
repairs as necessary: (1) safety operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear and other damage), (4)
damage to or loosening of hinges and latches, (5) evidence of
dropping or abuse.
Before turning on the microwave power for any service test or
inspection within the microwave generating components, check the
magnetron, wave guide or transmission line, and cavity for proper
alignment, integrity and connection.
Any defective or misadjusted components in the safety, monitor, door
seal and microwave generation and transmission systems must be
repaired, replaced, or adjusted by the service procedures described in
this manual before the appliance is released to the owner.
A microwave leakage check to verify compliance with Federal
Performance Standards shall be performed on every microwave
appliance before release to the owner.
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Technical Information
H4080BM Speed Oven
Service Information
Service should only be performed by qualified personnel; in
accordance with all applicable codes and/or regulations.
Ensure the appliance is disconnected from the main power (i.e.
shutting off the appropriate circuit breaker) before performing service
procedures.
Danger – High Voltage!
Even with the appliance unplugged (i.e. circuit breaker shut off) high
voltage power remains present at the following components and poses a
risk of electrical shock:
High Voltage Transformer (T1)
High Voltage Capacitor (High Voltage Unit) (A4)
Diode (V1)
Protective Diode (V6)
Magnetron (G2)
Before performing any service procedure(s) the high voltage
capacitor must be fully discharged! Refer to the “High Voltage
Capacitor – Discharging Procedure” (5.3) for further information.
Danger!
Never attempt to measure voltage in the high voltage circuit.
Microwave Energy
Danger!
To avoid severe internal burns – never expose yourself to microwave
energy under any circumstances!
The Magnetron and/or microwave generator should only be serviced
by qualified service personnel trained on microwave service
procedures.
All intake and exhaust ports, vents, flanges, gaskets and seals are in
the appropriate condition and sealed where necessary.
Never operate the appliance without load (i.e. food or water present in
the cavity)
Never look into an open wave duct or the antenna while the appliance
is in operation.
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Technical Information
H4080BM Speed Oven
1.0 Construction and Design
1.1 Appliance Overview
Figure 1-1: Overview of Appliance (Front View)
1 Control Panel / Display
2 Heater Element (Broiling)
3 Cavity Light
4 Temperature Probe Socket
5 Cooking Levels Supports (3)
6 Front Door Assembl
y
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Technical Information
H4080BM Speed Oven
1.2 Overview of Controls
1 Menu Touch Pads
2 Numeric Touch Pads
3 On/Off Touch Pad
4 Display
5 Timer Touch Pad
6 Clear Touch Pad
Figure 1-2: Overview of Controls
1.3 Technical Specifications
1.3.1 Appliance Dimensions
Height 44.6cm
Width 54.7cm
Depth 54.0cm
Depth (w/ door open) 91.0cm
Table 1-1: Appliance Dimensions
1.3.2 Electrical Specifications
Voltage Requirements 120/240 VAC
Circuit Breaker
Requirements 20 amp
Electrical Connection 7.2ft cable with NEMA 14-30 Plug
Table 1-2: Electrical Specifications
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