Miller Millermatic 211 Auto-Set User manual

CENTURY®
L E G E N D A R Y L E A D E R S H I P
OWNER'S MANUAL
211 / 212
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
CENTURY®
A Division of Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363 FORM NO. 0500659
11 / 97
Phone [phone] • FAX [phone] PRICE $25.00

LIMITED WARRANTY
MILLERINDUSTRIESTOWINGEQUIPMENTINC.,hereinafterreferredtoasMILLER,warrantstothe
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by
MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or
workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months
from date of delivery or twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be
used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not
obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or
replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER
WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime,
claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages
concerning or relating to any product or parts, whether based on negligence, strict liability, breach of
contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the
loss resulted from any general or particular requirement which MILLER knew or had reason to know
about at the time of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER
TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed
orany accessories or wire rope,and MILLER EXPRESSLY DISCLAIMS ANYIMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT
OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on
such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent
permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
throughchanges in design or materials as itmay deem desirable without being obligated toincorporate
such changes in products previously sold. This warranty is not intended to cover or include the
following items, which are set forth by way of example and not limitation:
A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C. Alterations or modifications that affect performance, operation or reliability.
D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT
MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR
FOR ANY OTHER IMPROPER USE.
SERIAL NUMBER
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone [phone]

Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the CENTURY 211 or 212 WRECKER that may be
requiredwhenpartreplacementisnecessary. Be certain to use onlyoriginal
equipment replacement parts for warranty purposes as well as for keeping
your CENTURY 211 or 212 WRECKER in its original state and optimum
operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1. Manual Number & Date of Publication
2. Manual Page Number
3. Page Title
4. Reference Number of Part Desired
5. Part Number
6. Part Description
7. Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
TheManufacturerreservesthe right, without notice orobligation,toimprove
or modify their products, which may change the specifications, models
and feature availability.
VI-1

VI-2
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 86" WIDE

VI-3
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 86" WIDE
1 1 0802629 BODY WELDMENT, 60 C.A.
2 1 0801258 TOOLBOX, 32"
3 1 0302855 LATCH, TOOL COMPARTMENT, PLAIN
4 16 0400567 RIVET, 1/8" X 1/4" POP
5 2 0704516 GUARD, CONTROL STATION
6 4 0400370 CLIP, 1/4" "U" TINNERMAN
7 4 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
8 4 0400452 LOCKWASHER, 1/4" HELICAL
9 2 0302173 MUD FLAP
10 2 0705092 BAR, MUD FLAP
11 1 0708809 MUD FLAP MOUNTING ANGLE, RIGHT
12 1 0708810 MUD FLAP MOUNTING ANGLE, LEFT
13 2 0802712 STORAGE BRACKET WELDMENT
14 2 0707510 STORAGE BRACKET
15 8 0400062 SCREW, 1/4"-20 X 3/4" THRD CUTTING
16 12 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
17 12 0400392 NUT, 3/8"-16 HEX NYLOK
18 8 0400480 WASHER, 3/8" FLAT
19 1 0708931 ACCESS COVER
20 2 0301742 SEALED MARKER LIGHT, AMBER
21 4 0301740 GROMMET MOUNTING KIT W/ PLUG
22 2 0301741 SEALED MARKER LIGHT, RED
23 2 0301390 STOP & TURN LIGHT BODY
24 4 0304124 STOP & TURN BEZEL
25 8 0304123 SCREW FOR BEZEL
26 2 0302201 BACKUP LIGHT
27 4 0400233 SCREW, 5/16"-18 X 1/2" HEX HD CAP GR5 ZP

VI-4
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 80" WIDE

VI-5
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS (cont'd)
BODY ASSEMBLY - 80" WIDE
1 1 0802637 BODY WELDMENT, 60 C.A. NARROW
2 2 0704516 GUARD, CONTROL STATION
3 4 0400370 CLIP, 1/4" "U" TINNERMAN
4 4 0400066 SCREW, 1/4"-20 X 3/4" HEX HD CAP GR5 ZP
5 4 0400452 LOCKWASHER, 1/4" HELICAL
6 2 0302173 MUD FLAP
7 2 0705092 BAR, MUD FLAP
8 1 0708809 MUD FLAP MOUNTING ANGLE, RIGHT
9 1 0708810 MUD FLAP MOUNTING ANGLE, LEFT
10 2 0802712 STORAGE BRACKET WELDMENT
11 2 0707510 STORAGE BRACKET
12 8 0400062 SCREW, 1/4"-20 X 3/4" THRD CUTTING
13 12 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
14 12 0400062 NUT, 3/8"-16 HEX NYLOK
15 8 0400480 WASHER, 3/8" FLAT
16 1 0708931 ACCESS COVER
17 2 0301742 SEALED MARKER LIGHT, AMBER
18 4 0301740 GROMMET MOUNTING KIT W/ PLUG
19 2 0301741 SEALED MARKER LIGHT, RED
20 2 0301390 STOP & TURN LIGHT BODY
21 4 0304124 STOP & TURN BEZEL
22 8 0304123 SCREW FOR BEZEL
23 2 0302201 BACKUP LIGHT
24 4 0400233 SCREW, 5/16"-18 X 1/2" HEX HD CAP GR5 ZP

VI-6
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued on Page VI-8)

REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued on Page VI-9)
1 1 0802537 MAIN BOOM WELDMENT
2 1 0802510 OUTER BOOM WELDMENT-UNDERLIFT
3 2 03000B-28 TRUNION PIVOT WELDMENT
4 8 0400249 SCREW, 5/8"-11 X 1-1/4" SKT HD CAP
5 8 0400508 WASHER, 5/8" HELICAL LOCK
6 1 0708519 PLATE, COVER-BOOM UPPER
7 1 0708407 SHAFT, LOWER-TILT CYLINDER
8 1 0708408 SHAFT, UPPER-TILT CYLINDER
9 1 0708409 SHAFT, PIVOT BOOM
10 1 0802480 INNER BOOM WELDMENT
11 1 0702131 SHAFT, INNER TUBE CYLINDER
12 1 0301914 BEARING, INNER BOOM
13 1 0301825 CYLINDER, EXTEND
14 1 0301398 BALL, 1-3/16" DIA STEEL
15 1 0301197 SPRING, CROSSBAR COMPRESSION
16 1 0702546 SPACER, DETENT BALL
17 1 0301533 STRAP, 15" TIE DOWN
18 1 0801074 CROSSBAR, INNER
19 1 0802597 PIVOT PIN WELDMENT
20 1 0302919 CYLINDER, UNDERLIFT FOLD
21 1 0301850 SLIDE PAD, NYLATRON
22 1 0800003 SWIVEL, BOOM END
23 1 0300108 SNAP RING, 2-1/2" DIA EXTERNAL
24 1 0700032 SHAFT RETAINER
25 2 0400070 SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
26 2 0400060 SCREW, 1/4"-20 X 1/2" HEX HD CAP GR5
27 1 0700056 SHAFT, SHEAVE
28 1 0300022 SHEAVE, 6"
VI-7

VI-8
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued from Page VI-6)

REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 211
(Continued from Page VI-7)
29 1 0800735 GUIDE, CABLE
30 1 0301531 "U" BOLT (FROM 3/8" CABLE CLAMP)
31 2 0400393 NUT, 3/8"-16 HEX JAM
32 4 0400392 NUT, 3/8"-16 HEX NYLOK
33 2 0700166 WASHER, SPACER
34 12 0300113 GREASE FITTING, ALEMITE
35 1 0703345 SHAFT, EXTEND CYLINDER
36 4 AWS-3022-A SNAP RING
37 2 0701956 SCREW, OUTER CROSS TUBE RET.
38 2 0703640 WASHER, THRUST
39 4 0400452 LOCKWASHER, 1/4" ZP
40 2 0400139 SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
41 3 0400451 WASHER, 1/4" FLAT ZP
42 1 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
43 6 0400480 WASHER, 3/8" FLAT ZP
44 1 0400120 SCREW, 1/4"-20 X 1/2" ALLEN HD SET
45 1 0302936 WINCH ASSEMBLY, RAMSEY (LESS MOTOR)
46 7 0400122 SCREW, 3/8"-16 X 1-1/4" HEX HD CAP GR5 ZP
47 7 0400482 LOCKWASHER, 3/8" HELICAL
48 2 0708406 PAD, GUIDE
49 6 0708410 SHIM, GUIDE PAD
50 2 0706668 SHIM, WINCH MOUNTING
51 2 IT-27B BOOM ELEVATION CYLINDER
52 4 BK-518 PIN, BOOM CYLINDER
53 4 BK-519 HAIR PIN, BOOM CYLINDER PIN
54 2 0708518 SPACER BLOCK
55 1 0400150 SCREW, 3/8"-16 X 2-1/2" HEX HD CAP GR5 ZP
56 1 0303018 SLIDE PAD, NYLATRON
VI-9

VI-10
Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY - 211

VI-11
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
1 4 0400527 CLEVIS PIN, 5/16" DIA COTTERLESS SS
2 4 0400541 COTTER PIN, 1/16" X 3/4"
3 4 0704529 CROSSROD - WRECKER (86" WIDE BODY)
4 4 0708898 CROSSROD - WRECKER (80" WIDE BODY)
5 1 0703501 ANGLE, CROSSROD BEARING
6 21 0300122 GROMMET, SPLIT PLASTIC
7 8 0400539 COTTER, PIN, 3/16" X 1-1/2"
8 2 0300835 KNOB, WRECKER BOOM "UP/DN" (BLACK)
9 2 0300834 KNOB, CABLE "IN/OUT" (RED)
10 2 0302917 KNOB, W/L "IN/OUT" (GREY)
11 2 0302856 KNOB, W/L "TILT" (GREY)
12 6 0400063 SCREW, 1/4"-20 X 1-1/2" LG HEX HD CAP
13 6 0400452 LOCKWASHER, 1/4" EXT TOOTH
14 6 0400370 CLIP, 1/4" TINNERMAN
15 12 0400393 NUT, 3/8"-16 JAM
16 -- 0701099 EXTENSION, CONTROL ROD LONG
17 2 0704517 CHANNEL, CROSSROD BEARING
18 4 0400543 COTTER PIN, 1/8" X 3/4"
19 8 0704527 LEVER, CONTROL
20 4 0800604 ARM, CROSS CONTROL
21 12 0400390 NUT, 3/8"-16 JAM ESLOCK
22 -- 0800612 CONTROL ROD, SHORT
23 -- 0800955 CONTROL ROD, MEDIUM
24 -- 0800613 CONTROL ROD, LONG
Section VI - PARTS (cont'd)
CONTROL & CROSSROD ASSEMBLY - 211

VI-12
Section VI - PARTS (cont'd)
WINCH HYDRAULICS - 211
1 2 0300044 CONNECTOR, 1/2" SAE "O" RING X 1/2" X JIC
2 1 0300090 MOTOR, CHAR-LYNN HYDRAULIC
3 2 0300229 ELBOW, 8MJ-8MP90
4 2 0301893 HOSE, WINCH MOTOR
5 REF. 0302936 WINCH ASSEMBLY, RAMSEY
6 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP
7 2 0400196 SCREW, 1/2"-13 X 1-1/4" SKT HD CAP
8 3 0400392 NUT, 3/8"-16 NYLOK HEX ZP
9 2 0400491 LOCKWASHER, 1/2" HELICAL ZP
10 1 0302960 VALVE, 4 SPOOL
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION

Section VI - PARTS (cont'd)
BOOM ELEVATION HYDRAULICS - 211
VI-13
1 2 0300044 O-RING CONNECTOR
2 1 0300206 BRANCH TEE
3 1 0301425 CONNECTOR, MALE
4 4 0301620 O-RING ELBOW, 90°
5 1 0301855 MALE TEE
6 1 0302476 HOLDING VALVE
7 1 0302573 TEE, 6MJ-6MJ-6FJX
8 2 0302909 HOSE ASSEMBLY, 36"
9 4 0302926 HOSE ASSEMBLY, 29"
10 2 0400078 SCREW, 1/4"-20 X 2" HEX HD CAP GR5 ZP
11 2 0400367 NUT, 1/4"-20 HEX NYLOK
12 4 0400451 WASHER, 1/4" FLAT
13 1 0302960 VALVE, 4 SPOOL CONTROL
14 REF. IT-27B BOOM ELEVATION CYLINDER
15 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP
16 3 0400392 NUT, 3/8"-16 HEX NYLOK
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION

VI-14
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS - 211
1 3 0300044 O-RING CONNECTOR
2 1 0300052 O-RING ELBOW, 90°
3 4 0301522 O-RING CONNECTOR
4 3 031696 ELBOW, 90°
5 REF. 0301825 EXTEND CYLINDER
6 2 0301921 HOSE ASSEMBLY, 128"
7 REF. 0302919 FOLD CYLINDER
8 2 0302922 HOSE ASSEMBLY, 170"
9 REF. 0302960 VALVE, 4 SPOOL CONTROL
10 3 0400140 SCREW, 3/8"-16 X 4" HEX HD CAP GR5 ZP
11 3 0400392 NUT, 3/8"-16 HEX NYLOK
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION

VI-15
Section VI - PARTS (cont'd)
PUMP & RESERVOIR HYDRAULICS - 211
1 1 0300052 O-RING ELBOW, 90°
2 2 0300055 BARB, 3/4" HOSE X 3/4" NPT
3 1 0300056 BARB, 1" NPT
4 33" 0300057 HOSE, 3/4" RETURN
5 9 FT. 0300058 HOSE, 1" SUCTION
6 4 0300071 CLAMP, 1" HOSE
7 1 0300136 RETURN LINE FILTER
8 1 0300165 HOSE ASSEMBLY, FJX
9 1 0300188 CLAMP, 1" INSULATED HOSE
10 1 0300692 ELBOW, 1" 90° STREET
11 1 0301375 O-RING ELBOW, 90°
12 1 0301767 HOSE BARB, 1" HOSE X JIC
13 1 0302757 CONNECTOR, HYDRAULIC 8MJ-16MB
14 1 0302761 CONNECTOR, HYDRAULIC 16MJ-16MB45
15 1 0305006 FILLER CAP ASSEMBLY
16 6 0400045 SCREW, #10-32 X 1/2" RD HD PH THRD CUT
17 1 0302690 VALVE, 4 SPOOL CONTROL
REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION

VI-16
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued on Page VI-18)

REF. NO. PART
NO. REQ'D NUMBER DESCRIPTION
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued on Page VI-19)
1 1 0802552 MAIN BOOM WELDMENT
2 1 0802510 OUTER BOOM WELDMENT-UNDERLIFT
3 2 3000B-28 TRUNION PIVOT WELDMENT
4 8 0400249 SCREW, 5/8"-11 X 1-1/4" SKT HD CAP
5 8 0400508 WASHER, 5/8" HELICAL LOCK
6 1 0708519 PLATE, COVER-BOOM UPPER
7 1 0708407 SHAFT, LOWER-TILT CYLINDER
8 1 0708408 SHAFT, UPPER-TILT CYLINDER
9 1 0708409 SHAFT, PIVOT BOOM
10 1 0802480 INNER BOOM WELDMENT
11 1 0702131 SHAFT, INNER TUBE CYLINDER
12 1 0301914 BEARING, INNER BOOM
13 1 0301825 CYLINDER, EXTEND
14 1 0301398 BALL, 1-3/16" DIA STEEL
15 1 0301197 SPRING, CROSSBAR COMPRESSION
16 1 0702546 SPACER, DETENT BALL
17 2 0301533 STRAP, 15" TIE DOWN
18 1 0801074 CROSSBAR, INNER
19 1 0802597 PIVOT PIN WELDMENT
20 1 0302919 CYLINDER, UNDERLIFT FOLD
21 1 0301850 SLIDE PAD, NYLATRON
22 2 0800003 SWIVEL, BOOM END
23 3 0300108 SNAP RING, 2-1/2" DIA EXTERNAL
24 2 0700032 SHAFT RETAINER
25 2 0400070 SCREW, 1/4"-20 X 1" HEX HD CAP GR5 ZP
26 3 0400060 SCREW, 1/4"-20 X 1/2" HEX HD CAP GR5
27 2 0700056 SHAFT, SHEAVE
28 2 0300022 SHEAVE, 6"
29 2 0800735 GUIDE, CABLE
VI-17

VI-18
Section VI - PARTS (cont'd)
BOOM & UNDERLIFT ASSEMBLY - 212
(Continued from Page VI-16)