Millipore Milli-Q CLX 7040 User manual

Milli-Q® CLX 7000 Series
User Manual

Contents
Legal Information............................................................................................5
Safety Information...........................................................................................6
Recycling.........................................................................................................7
Preface.............................................................................................................8
Specifications..................................................................................................9
Feed Water Specifications..........................................................................................10
Electrical Specifications..............................................................................................11
System Dimensions....................................................................................................12
Weight Specifications..................................................................................................13
Environmental Specifications......................................................................................14
System Overview........................................................................................................15
Using the System..........................................................................................16
Operating Principle..................................................................................................... 17
System Display...........................................................................................................18
Overview Screen.........................................................................................................19
Ready..........................................................................................................................22
Alarms and Alerts........................................................................................................25
Maintenance............................................................................................................... 27
Workspace Screens....................................................................................................29
Glance Workspace.............................................................................................30
Maintenance Workspace................................................................................... 33
Configuration Workspace...................................................................................35
Screensaver................................................................................................................38
Emergency Bypass.......................................................................................39
Emergency Bypass Introduction.................................................................................40
Emergency Bypass Procedure................................................................................... 40
RO Cleaning...................................................................................................42
How to Change the Network Configuration................................................43
How to Power and Power Off the water system.........................................45
Ordering Information....................................................................................46
Consumable Catalog Numbers...................................................................................47
Accessory Catalog Numbers ..................................................................................... 48
System Catalog Numbers...........................................................................................49
Appendix........................................................................................................50
Display Icon Description............................................................................................. 51
Contents | 3

System Modes in Ready.............................................................................................53
Communication Ports & Software...............................................................................54
4| Contents

Legal Information
Notice
It has always been Millipore S.A.S. policy to continuously improve its products.
The information in this document is subject to change without notice and should not be
construed as a commitment by Millipore S.A.S. Millipore S.A.S. assumes no responsibility
for any errors that might appear in this document. This manual is believed to be complete
and accurate at the time of publication. In no event shall Millipore S.A.S. be liable for
incidental or consequential damages in connection with or arising from the use of this
manual.
We manufacture and sell water purification systems designed to produce pure or ultrapure
water with specific characteristics (µS/cm, °C, TOC, CFU/ml, EU/ml) when it leaves the
water purification system provided that the systems are fed with water quality within
specifications, and properly maintained as recommended by the supplier.
We ensure our performances when the system operates within the tap feed water
specifications and at least 5 hours per day.
We do not warrant these systems for any specific application. It is up to the end user to
determine if the quality of the water produced by our systems matches his expectations, fits
with norms/legal requirements and to bear responsibility resulting from the usage of the
water.
Product Warranty and limitation of liability
The applicable warranty and limitation of liability for the products listed in this publication
may be found at http://www.merckmillipore.com/ or http://www.emdmillipore.com/ within the
"Conditions of Sale" applicable to your purchase transaction.
Copyright
©2017 MILLIPORE S.A.S. PRINTED IN FRANCE. ALL RIGHTS RESERVED. THIS BOOK
OR PARTS THEREOF MAY NOT BE REPRODUCED IN ANY FORM WITHOUT THE
WRITTEN PERMISSION OF MILLIPORE S.A.S.
The photographs illustrating the products are non-contractual.
Trademarks
Elix, Progard, Q-Gard, Opticap and A10 are registred trademarks of Merck KGaA,
Darmstadt, Germany.
The " M " logo is registered trademark of Merck KGaA, Darmstadt, Germany.
All other trademarks are trademarks of their respective manufacturers.
Document Reference: USER-LRG2-AFS-EN
Revision: V3.0
Legal Information | 5

Safety Information
Symbol What it means
This UV RADIATION sticker is used to refer to a position on the system cabinet
or inside of it where exposure to UV light is possible.
This HAZARD sticker is used to refer to a position on the system cabinet or
inside of it that could be hazardous.
This ELECTRICAL GROUND sticker is used to refer to a position on the
system cabinet or inside where an electrical ground connection is made.
This ELECTRICAL HAZARD sticker is used to refer to a position on the system
cabinet or inside where an electrical danger could exist.
This HOT SURFACE sticker is used to refer to a position on the system cabinet
or inside where a hot surface could exist.
• The System must be connected to a source of electrical power that is
earth grounded.
• Only an authorized person following the local safety regulations can work
on this equipment.
• Unplug the electrical power cord before plugging in or removing any
components on the electronic board(s).
6| Safety Information

Recycling
Directive 2002/96 EC: For European users only.
The symbol "crossed bin" on a product or its packaging
indicates that the product should not be treated like
household waste when discarded. Instead, the product
should be disposed of at a location that handles discarded
electric or electronic equipment.
Proper disposal of equipment containing electric or
electronic components will help to reduce pollution effects to
the environment or to human health. Proper recycling of
these products helps in environmental preservation and
helps to protect natural resources. For more information
about recycling of products containing electric or electronic
components, please contact your local recycling
representative or organization.
Recycling | 7

Preface
Thank you for purchasing our water purification system.
For correct operation, read and fully understand the contents of this user manual before
attempting to use the system. It is recommended to store this user manual in a safe and
convenient place where it can be easily referred to when required.
This user manual is intended for use with Analyzer Feed System's, Milli-Q®CLX 7000
Series.
The word "system" is used to refer to Milli-Q®CLX 7000 Series unless specified otherwise
in the text.
The abbreviations LC and HC used after Milli-Q®CLX 7040 or 7080 refer to systems for
Low Chlorine and High Chlorine feed water.
The word "display" is used to refer to the user interface in this document.
Depending on system type and options that are purchased, some of the features described
may not apply to the system you are using.
For any questions or requests, please contact your Application Specialist or Qualified
Service Representative.
8| Preface

Specifications
Specifications | 9

Feed Water Specifications
The system has been designed to operate within feed water specifications:
Parameter Value or range
Pressure 2 – 6 bar
Flow rate > 10 L/min @ 2 bar
Feed water type Potable water
Temperature 5 – 35° C
Conductivity 10 – 2000 µS/cm @ 25° C
pH 4 - 10
Hardness (as CaCO3) < 300 ppm
Silica concentration < 30 ppm
Carbon Dioxide concentration (CO2) < 30 ppm
Langelier Saturation Index (LSI) < 0.3
Fouling Index (FI5) or Silt Density Index
(SDI) ≤ 7 (*)
Total Organic Carbon (TOC) ≤ 1 ppm
Free chlorine for LC systems < 1.5 ppm
Free chlorine for HC systems 1.5 ppm - 3 ppm
* < 12 when the optional UF pretreatment unit is installed.
10 | Specifications

Electrical Specifications
The systems can be supplied by Mains electricity 90-253 VAC with a frequency range from
48 to 62Hz.
Table 1: Electrical specifications
System type Voltage Power Consumption (VA)
Milli-Q®CLX 7040 and 7080 220-240 VAC @50/60 Hz 900
Milli-Q®CLX 7120 and 7150 220-240 VAC @50/60 Hz 1100
Milli-Q®CLX 7040 and 7080 120 VAC @ 60 Hz 900
Milli-Q®CLX 7120 and 7150 120 VAC @ 60 Hz 1100
Milli-Q®CLX 7040 and 7080 100 VAC @50/60 Hz 900
Milli-Q®CLX 7120 and 7150 100 VAC @50/60 Hz 1100
The source of electrical power must be earth grounded.
Specifications | 11

System Dimensions
Milli-Q®CLX 7000 Seriesdimensions:
12 | Specifications

Weight Specifications
The location where the system is installed needs to fully support its operating weight:
System type Dry weight Kg (Lb) Shipping weight Kg
(Lb) Operating weight Kg (Lb)
Milli-Q®CLX 7040 106 (233.7) 134 (295.4) 216 (476.2)
Milli-Q®CLX 7040
HC* 106 (233.7) 134 (295.4) 222 (489.4)
Milli-Q®CLX 7080 115 (253.5) 143 (315.3) 229 (504.9)
Milli-Q®CLX 7080
HC* 115 (253.5) 143 (315.3) 234 (515.9)
Milli-Q®CLX 7120 127 (280) 155 (341.7) 303 (668)
Milli-Q®CLX 7150 139 (306.4) 167 (368.2) 318 (701.1)
Shipping weight: Dry system in its shipping container. It does not include consumables or
any accessories.
Dry weight: System without its shipping container. It does not include consumables or any
accessories.
Operating weight : System having wetted consumables, all tubings, RO Cartridges, Elix®
Module and a tank full of water. If an accessory has been added to the system, then its
weight must be added to the operating weight.
(*): HC stands for High Chlorine systems with 2 Progard®packs. For Low Chlorine (LC)
systems with 1 Progard®pack.
Specifications | 13

Environmental Specifications
Environmental specifications have been defined for normal system operation.
Altitude ≤ 2000 m
Ambient operating temperature 10 – 40 °C
Relative humidity 80% up to 31°C (decreasing linearly to 50 %
relative humidity at 40 °C)
Ambient storage temperature 0 – 40 °C
Ambient storage humidity 10 – 95 %
Installation category I
Pollution degree 2
Noise level < 50 db at 1 meter
For indoor use only
14 | Specifications

System Overview
System, components and connections are shown in the illustration below.
1. Display 16. Tank waste
2. System name 17. Power entry (Mains) & switch
3. USB port 18. Data output port
4. Matrix code (containing system serial number and
type) 19. not used
5. Final filter 20. External solenoid valve port
6. Sampling valve 21. Ethernet port
7. Q-Gard®pack 22. External pretreatment port
8. Progard®pack(s) 23. Leak detector port
9. Wheel locking nut 24. Tank monitoring port (Tank level, overflow)
10. Securing bracket 25. Device control port (ASM, UV lamp)
11. Water system backpanel 26. System type identification label
12. Tank Vent filter 27. Emergency bypass connector
13. Automatic Sanitization Module (ASM) 28. Inlet connector
14. RO (Reverse Osmosis) waste 29. Distribution loop IN connector
15. Elix®waste 30. Distribution loop OUT connector
Note: The system covers can be cleaned or disinfected by using alcohol (Ethanol
and Isopropanol).
Specifications | 15

Using the System
16 | Using the System

Operating Principle
A water system is intended to purify mains water and to automatically supply purified water
to a clinical analyser.
• The water system purifies tap water using a Progard®Pack(s) and Reverse Osmosis
followed by Elix®Technology. This process is called Makeup (I).
•The purified water is then stored in an integrated tank. This is referred to as Storage (II).
• The Makeup water is further purified using ion exchange (Q-Gard®), UV and a final filter
(Opticap®) before being dispensed to an Analyzer. This process is called Distribution
(III).
The Makeup and Distribution are two independent processes. When one of the processes
is in standby, alarm stop or maintenance it will not stop the other process from working.
Note: The storage part of the system is passive. The volume of water in the Tank is a
function of both the Makeup and Distribution processes.
Figure 1: Milli-Q®CLX 7080 Flow Schematic
Use the Flow Schematic application
at
(Glance Workspace > Flow Schematic) to learn more about components.
Pressing on a component or a consumable item will bring up a tool tip.
The tool tip gives the item name and related information.
Using the System | 17

System Display
Tapping display button icons moves the display between screens and launches
applications.
The Overview screen is the main screen and navigation to and from the Workspace
screens containing the system applications is done using the display icon buttons on the
bottom right of the screens.
From Overview when tapping the arrow icon Glance Workspace is always the first screen
opened.
However the return to Overview can be made from any of the three Workspace screens.
When the display is not being used a screensaver puts the display to sleep; the system
continues to operate and the screensaver will show a screensaver picture:
18 | Using the System

Tapping on the screen when the screensaver is active will wake the system and open the
Overview screen.
Overview Screen
The Overview screen is the default view on the system display. It is divided into 3 sections
and each section represents one of the 3 parts of the water system.
Figure 2: Explanation of the Overview Screen
(A): Top banner - System Information
A1: Screen Identifier - Overview
A3: 3G signal strength meter (visible if activated)
A3: WiFi signal strength meter (visible if activated)
(B): Water System Process Identifier and Operating Mode
B1: Makeup process is in TANK FILLING mode
B3: Distribution process is in DISPENSING mode
(C): Measure Widgets (measure widgets are blue when the process is active or grey if it is
not active)
C1: Measures from the Makeup process
1Bar graph showing water quality in MΩ.cm @ 25°C and the
alarm setpoint (black triangle).
2Displays Makeup water quality in a user defined unit. TC is
displayed when Temperature Compensation (TC) mode is on.
If the water quality measured is under the setpoint, this value
blinks between blue and red.
3Displays Makeup water temperature in a user defined unit.
C2: Measures from the Storage process
Using the System | 19

1 Bar graph showing tank level in %.
•Top arrow indicates Tank Filling Restart setpoint
•Bottom arrow indicates TANK EMPTY alarm setpoint
2Displays volume of water in the Tank in a user defined unit.
3Displays tank level in %.
4Tank level status and trend information.
No Alarms or Alert Tank Empty Alarm Tank Low Level Alert
Tank is
Filling Tank is Emptying Tank is Filling Tank is Emptying Tank is Filling Tank is Emptying
C3: Measures from the Distribution process
1 Bar graph showing water quality in MΩ.cm @ 25°C and
the alarm setpoint (black triangle).
2Displays Distribution water quality in a user defined unit.
TC is displayed when Temperature Compensation (TC)
mode is on.
If the water quality measured is under the setpoint, this
value blinks between blue and red.
3Displays TOC measurement (if TOC upgrade is
installed).
4Displays Distribution water temperature in a user defined
unit.
(D): Consumable Status
Capacity remaining (%) Consumable due for replacement (Blinking)
D1: Progard®status and gauge (Depending on system type, one or two Progard®can be
displayed)
D2: Vent filter status and gauge
D3: Q-Gard®and Opticap®status and gauge
(E): Notification and Navigation bar
E2: Notification button showing date and time. Colour changes depending on system
status.
20 | Using the System