Minebea Sartorius Intec Maxxis 4 PR 5500 User manual

Instrument Manual
Process Controller Maxxis 4
PR 5500
Instrument Manual 9499 050 55000 Edition 2 24.07.2015
for PR 5500 Release 2.20
Sartorius Mechatronics T&H GmbH, Meiendorfer Str. 205, 22145 Hamburg, Germany
Tel: [phone] Fax: [phone]

Please note
Any information in this document is subject to change without notice and does not represent a commitment
on the part of SARTORIUS INTEC unless legally prescribed. This product should be operated only by trained and
qualified personnel. In correspondence concerning this product the type, name and release number as well as
all license numbers in relation to the product have to be quoted.
Important
This product is partly copyrighted. It may not be modified or copied and may not be used without purchasing
or written authority from the copyright owner (SARTORIUS INTEC). By using this product, you agree to be
bound by the terms stated herein.

PR 5500 Instrument Manual Table of Contents
Sartorius EN-I
Table of Contents
1 Introduction.........................................................................................................................................................................1
2 Safety Information.............................................................................................................................................................2
2.1 Electrical Protective Class............................................................................................................................................................................2
2.2 Intended Use....................................................................................................................................................................................................2
2.3 Initial Inspection ............................................................................................................................................................................................2
2.4 Before Commissioning..................................................................................................................................................................................3
2.4.1 Installation............................................................................................................................................................................................3
2.4.2 Opening the Instrument...................................................................................................................................................................4
2.4.3 Mains Connection and Protective Grounding Conductor for PR 5500.............................................................................4
2.5 RF Interference Suppression.......................................................................................................................................................................6
2.6 Failure and Excessive Stress........................................................................................................................................................................6
2.7 Important Note...............................................................................................................................................................................................6
2.8 Repairs and Maintenance............................................................................................................................................................................6
2.8.1 Static Sensitive Components...........................................................................................................................................................6
2.8.2 Replacing Fuses ...................................................................................................................................................................................6
3 Process Controller...............................................................................................................................................................7
3.1 General Information .....................................................................................................................................................................................7
3.2 Overview of the Instrument .......................................................................................................................................................................7
3.3 Housing .............................................................................................................................................................................................................9
3.3.1 Housing dimensions...........................................................................................................................................................................9
3.3.2 Housing Dimensions with Strain Relief and Reinforcing frame....................................................................................... 10
3.3.3 Control Panel Cut-Out................................................................................................................................................................... 11
3.4 Display and Control Panel........................................................................................................................................................................ 12
3.4.1 Overview............................................................................................................................................................................................. 12
3.4.2 Display................................................................................................................................................................................................. 13
3.4.3 Operating Elements......................................................................................................................................................................... 15
3.4.4 Operation using the VNC Program............................................................................................................................................. 19
3.5 Overview of Connections ......................................................................................................................................................................... 20
3.5.1 Plug-in Cards..................................................................................................................................................................................... 21
3.5.2 Application Licenses........................................................................................................................................................................ 23
3.6 Instrument Versions ................................................................................................................................................................................... 24
3.6.1 Combinatorics for the Options.................................................................................................................................................... 24

Table of Contents PR 5500 Instrument Manual
EN-II Sartorius
4 Device Installation............................................................................................................................................................27
4.1 General Information .................................................................................................................................................................................. 27
4.2 Mechanical Preparation............................................................................................................................................................................ 28
4.3 Hardware Construction............................................................................................................................................................................. 30
4.3.1 Main Board ........................................................................................................................................................................................ 30
4.3.2 Network Port..................................................................................................................................................................................... 31
4.3.3 USB Connection ............................................................................................................................................................................... 32
4.3.4 SD Card Slot....................................................................................................................................................................................... 36
4.3.5 RS-232 Interface (built-in)........................................................................................................................................................... 37
4.4 Accessories .................................................................................................................................................................................................... 42
4.4.1 PR 5500/04 2x RS-485 Interface................................................................................................................................................ 42
4.4.2 PR 5500/32 2x RS-232 Interface................................................................................................................................................ 52
4.4.3 PR 5500/07 Analog Inputs and Outputs................................................................................................................................... 57
4.4.4 PR 5500/10 Weighing Electronics Board.................................................................................................................................. 59
4.4.5 PR 5500/12 Digital Inputs and Outputs ................................................................................................................................... 69
4.4.6 PR 5500/13 Digital Inputs and Outputs ................................................................................................................................... 76
4.4.7 PR 5500/17 Digital Inputs and Outputs ................................................................................................................................... 83
4.4.8 PR 1721/61 ProfiBus-DP................................................................................................................................................................ 91
4.4.9 PR 1721/64 DeviceNet ................................................................................................................................................................... 94
4.4.10 PR 1721/65 CC-Link........................................................................................................................................................................ 98
4.4.11 PR 1721/66 ProfiNet I/O..............................................................................................................................................................101
4.4.12 PR 1721/57 EtherNet-IP..............................................................................................................................................................104
5 Commissioning ............................................................................................................................................................... 107
5.1 Power Failure/Data Protection/Warm Start/Cold Start ................................................................................................................107
5.1.1 General Information .....................................................................................................................................................................107
5.1.2 Power Failure...................................................................................................................................................................................107
5.1.3 Warm Start ......................................................................................................................................................................................107
5.1.4 Cold Start .........................................................................................................................................................................................108
5.1.5 Overwrite Protection ....................................................................................................................................................................109
5.2 Switching on the Device.........................................................................................................................................................................111
5.3 Switching off the Device........................................................................................................................................................................113
5.4 Warm-up Time...........................................................................................................................................................................................113
5.5 Configuring and Calibrating via the Front Keys/PC Keyboard...................................................................................................113
5.6 Configuring and Calibrating via a Notebook/PC ............................................................................................................................114
5.6.1 Connecting the Device to the Network and Determining the IP Address...................................................................114
5.6.2 Activating the ‘DHCP’ Network.................................................................................................................................................116
5.6.3 Searching for Devices in the Network using ‘IndicatorBrowser’....................................................................................118
5.6.4 Operation using the VNC Client Program..............................................................................................................................119
5.6.5 Operation via a Web Browser ....................................................................................................................................................120
5.6.6 Resetting Network.........................................................................................................................................................................123
5.7 Help Function.............................................................................................................................................................................................124
5.8 Selecting the Operating Language......................................................................................................................................................124

PR 5500 Instrument Manual Table of Contents
Sartorius EN-III
5.9 User Management.....................................................................................................................................................................................125
5.9.1 General Information .....................................................................................................................................................................125
5.9.2 Activating User Management....................................................................................................................................................125
5.9.3 Deactivating User Management................................................................................................................................................133
5.9.4 User Login/Logout..........................................................................................................................................................................134
5.10 System Menu..............................................................................................................................................................................................135
5.10.1 System Setup: Connected Devices............................................................................................................................................135
5.10.2 System setup: Date & Time.........................................................................................................................................................136
5.10.3 System setup: Operating parameters ......................................................................................................................................137
5.10.4 System setup: Network parameters.........................................................................................................................................138
5.10.5 System setup: Network share connections............................................................................................................................139
5.10.6 System setup: Fieldbus parameters..........................................................................................................................................140
5.10.7 System setup: Weighing point – Weighing point A ...........................................................................................................140
5.10.8 System setup: Weighing point: Weighing point A: Internal weighing point.............................................................141
5.10.9 System setup: Weighing point: Weighing point A: xBPI scale........................................................................................143
5.10.10 System setup: Weighing point: Weighing point A: SBI scale..........................................................................................144
5.10.11 System setup: Weighing point: Weighing point A: Pendeo Truck.................................................................................145
5.10.12 System setup: Weighing point: Weighing point A: Pendeo Process .............................................................................148
5.10.13 System setup: Weighing point: Weighing point A: PR-Net Weighing Point..............................................................151
5.10.14 System setup: Weighing point: Weighing point A: Mettler-Scale.................................................................................151
5.10.15 System setup: Weighing point: Weighing point A: SMA scale .......................................................................................152
5.10.16 System setup: Display settings ..................................................................................................................................................152
5.10.17 System setup: License settings ..................................................................................................................................................152
5.10.18 System setup: User management .............................................................................................................................................153
5.11 Calibrating the Internal Weighing Point...........................................................................................................................................154
5.11.1 General Information .....................................................................................................................................................................154
5.11.2 Showing the Calibration Data ...................................................................................................................................................155
5.11.3 Increased Resolution (10-fold)..................................................................................................................................................156
5.11.4 Selecting the Calibration Mode ................................................................................................................................................157
5.11.5 Determining the Maximum Capacity [Max]..........................................................................................................................159
5.11.6 Determining the Scale Interval [Scale interval]...................................................................................................................162
5.11.7 Determining the Dead Load [Dead load at]...........................................................................................................................163
5.11.8 Calibrating with Weight [Max at] ............................................................................................................................................165
5.11.9 Calibrating with mV/V [Max at] ................................................................................................................................................167
5.11.10 Calibrating the Scale with Load Cell Data (Smart Calibration) [by data]....................................................................168
5.11.11 Subsequent Dead Load Correction...........................................................................................................................................169
5.11.12 Linearity............................................................................................................................................................................................170
5.11.13 Saving the Calibration..................................................................................................................................................................172
5.11.14 Canceling Calibration...................................................................................................................................................................172
5.11.15 Display Units....................................................................................................................................................................................173
5.11.16 Parameter Input .............................................................................................................................................................................175

Table of Contents PR 5500 Instrument Manual
EN-IV Sartorius
5.12 Configuring a xBPI Scale........................................................................................................................................................................182
5.12.1 General Information .....................................................................................................................................................................182
5.12.2 xBPI Parameter Input for Serial Interface .............................................................................................................................182
5.12.3 xBPI Parameter Input for Scale Function...............................................................................................................................183
5.12.4 Setting up an xBPI Platform ......................................................................................................................................................185
5.12.5 Setting the xBPI Dead Load........................................................................................................................................................189
5.12.6 xBPI Calibration with the User Weight...................................................................................................................................190
5.12.7 xBPI Calibration with Automatic Weight Detection ..........................................................................................................192
5.12.8 xBPI Calibration with Default Weight.....................................................................................................................................193
5.12.9 xBPI Calibration with Internal Weight....................................................................................................................................194
5.12.10 xBPI Linearization..........................................................................................................................................................................196
5.12.11 xBPI Display Units..........................................................................................................................................................................198
5.13 Setting the SBI Scale ...............................................................................................................................................................................199
5.13.1 General Information .....................................................................................................................................................................199
5.13.2 Parameter for Serial Interface...................................................................................................................................................199
5.13.3 Parametereingabe..........................................................................................................................................................................200
5.14 Calibrating Digital Weighbridge Load Cell ‚Pendeo® Truck‘........................................................................................................201
5.14.1 General Information .....................................................................................................................................................................201
5.14.2 Parameter Input for Serial Interface .......................................................................................................................................201
5.14.3 Calibration Sequence....................................................................................................................................................................202
5.14.4 Search for load cells and set dead load..................................................................................................................................202
5.14.5 Search for Load Cells ....................................................................................................................................................................203
5.14.6 View and Assign Load Cells.........................................................................................................................................................204
5.14.7 Calibrating Load Cells...................................................................................................................................................................207
5.14.8 Assign Load Cell Name.................................................................................................................................................................210
5.14.9 Service Function.............................................................................................................................................................................210
5.14.10 Corner Correction..........................................................................................................................................................................212
5.14.11 Parameter input .............................................................................................................................................................................214
5.14.12 Subsequent Dead Load Correction...........................................................................................................................................217
5.15 Calibrating Digital Precision Compression Load Cell ‘Pendeo® Process’ .................................................................................218
5.15.1 General Information .....................................................................................................................................................................218
5.15.2 Parameter Input for Serial Interface .......................................................................................................................................218
5.15.3 Calibration Sequence....................................................................................................................................................................219
5.15.4 Search for load cells and set dead load..................................................................................................................................219
5.15.5 Search for Load Cells ....................................................................................................................................................................220
5.15.6 View and Assign Load Cells.........................................................................................................................................................221
5.15.7 Calibrating Load Cells...................................................................................................................................................................224
5.15.8 Assign Load Cell Name.................................................................................................................................................................227
5.15.9 Service Function.............................................................................................................................................................................227
5.15.10 Corner Correction..........................................................................................................................................................................229
5.15.11 Parameter input .............................................................................................................................................................................230
5.15.12 Subsequent Dead Load Correction...........................................................................................................................................233

PR 5500 Instrument Manual Table of Contents
Sartorius EN-V
5.16 PR-Net Weiging Point.............................................................................................................................................................................234
5.16.1 General Information .....................................................................................................................................................................234
5.16.2 Parameter Input .............................................................................................................................................................................234
5.17 Mettler-Scale..............................................................................................................................................................................................236
5.17.1 General Information .....................................................................................................................................................................236
5.17.2 Parameter Input in Mettler-Scale Menu................................................................................................................................236
5.17.3 Parameter Input for Serial Interface .......................................................................................................................................236
5.17.4 Parameters Input for Scale Function.......................................................................................................................................238
5.18 Setting the SMA Scale.............................................................................................................................................................................240
5.18.1 General Information .....................................................................................................................................................................240
5.18.2 Parameter for Serial Interface...................................................................................................................................................240
5.18.3 Parametereingabe..........................................................................................................................................................................241
5.19 General Parameter Settings...................................................................................................................................................................242
5.19.1 Equipment Settings.......................................................................................................................................................................242
5.19.2 Setting the Date and Time..........................................................................................................................................................253
5.19.3 Setting the Operating Parameters ...........................................................................................................................................255
5.19.4 Network Parameters .....................................................................................................................................................................260
5.19.5 Network Share Connections.......................................................................................................................................................262
5.19.6 Fieldbus Parameters......................................................................................................................................................................266
5.19.7 Display Settings..............................................................................................................................................................................271
5.19.8 License Settings..............................................................................................................................................................................272
5.20 System Information..................................................................................................................................................................................274
5.20.1 Showing the Version.....................................................................................................................................................................274
5.20.2 Showing the Status.......................................................................................................................................................................275
5.20.3 Showing Alarm information.......................................................................................................................................................276
5.20.4 Showing Hardware Options........................................................................................................................................................277
5.20.5 ModBus-TCP IO Modules.............................................................................................................................................................278
5.20.6 Browsing the Alibi Memory........................................................................................................................................................279
5.20.7 Showing Calibration Check Numbers......................................................................................................................................279
5.20.8 Showing Pendeo data...................................................................................................................................................................279
5.20.9 Displaying Event Log.....................................................................................................................................................................282
5.20.10 Printing Out Configuration Settings .......................................................................................................................................283

Table of Contents PR 5500 Instrument Manual
EN-VI Sartorius
6 Extended Functions....................................................................................................................................................... 284
6.1 System Maintenance................................................................................................................................................................................284
6.1.1 General Information .....................................................................................................................................................................284
6.1.2 Saving to selected Media (Backup)..........................................................................................................................................284
6.1.3 Restoring Backup Data from External Media .......................................................................................................................289
6.1.4 Exporting to selected Media ......................................................................................................................................................295
6.1.5 Importing Data from External Media......................................................................................................................................298
6.1.6 Alibi Memory Maintenance........................................................................................................................................................303
6.1.7 SD Card Maintenance...................................................................................................................................................................314
6.1.8 Creating a Service Report ...........................................................................................................................................................316
6.1.9 Switching Off the Device ............................................................................................................................................................317
6.1.10 Updating the Software ................................................................................................................................................................318
6.1.11 Resetting the Device to the Factory Settings.......................................................................................................................329
6.1.12 Hardware Test .................................................................................................................................................................................330
6.1.13 Functions via the WEB Site.........................................................................................................................................................338
6.2 Alibi Memory..............................................................................................................................................................................................346
6.2.1 General Information .....................................................................................................................................................................346
6.2.2 Erasing the Alibi Memory............................................................................................................................................................346
6.2.3 Browsing the Alibi Memory........................................................................................................................................................348
6.2.4 Exporting and Printing Alibi Data Records............................................................................................................................351
6.3 BIOS Menu ..................................................................................................................................................................................................352
6.3.1 General Information .....................................................................................................................................................................352
6.3.2 Accessing the BIOS Menu............................................................................................................................................................352
6.3.3 Troubleshooting Menu.................................................................................................................................................................354

PR 5500 Instrument Manual Table of Contents
Sartorius EN-VII
7 ModBus Protocol ........................................................................................................................................................... 356
7.1 General Description..................................................................................................................................................................................356
7.2 ModBus-RTU...............................................................................................................................................................................................357
7.3 ModBus-TCP/UDP......................................................................................................................................................................................358
7.4 Functions .....................................................................................................................................................................................................359
7.5 Error Messages...........................................................................................................................................................................................364
7.6 Word Addresses .........................................................................................................................................................................................365
8 EW Com Protocol........................................................................................................................................................... 366
8.1 Weight Function Commands.................................................................................................................................................................366
8.2 Other Commands ......................................................................................................................................................................................367
8.3 SPM Commands.........................................................................................................................................................................................368
8.4 Error Messages for EW Com Commands............................................................................................................................................369
9 Repairs and Maintenance............................................................................................................................................. 370
9.1 Battery for Date/Time..............................................................................................................................................................................370
9.2 Rechargeable Battery for Voltage Supply.........................................................................................................................................370
9.3 Solder Work ................................................................................................................................................................................................370
9.4 Cleaning.......................................................................................................................................................................................................371
10 Disposal ........................................................................................................................................................................... 372
11 Error Messages............................................................................................................................................................... 373
11.1 Error Messages in Measuring Circuit..................................................................................................................................................373
11.2 Error Messages with xBPI Scales..........................................................................................................................................................375
11.2.1 Error Messages................................................................................................................................................................................375
11.2.2 Error during "Set zero" and "Set tare" ....................................................................................................................................376
11.3 Error Messages with Pendeo® Load Cells ..........................................................................................................................................377
11.4 Error messages with PR-Net Weighing Point ..................................................................................................................................378
11.5 Error messages with Type ‚Mettler-Scale‘ Weighing Point..........................................................................................................378
11.6 Error Messages during Calibration......................................................................................................................................................379
11.6.1 Determining the Maximum Capacity (MAX).........................................................................................................................379
11.6.2 Determining the Scale Interval .................................................................................................................................................380
11.6.3 Determining the Dead Load........................................................................................................................................................381
11.6.4 Calibrating with Weight..............................................................................................................................................................382

Table of Contents PR 5500 Instrument Manual
EN-VIII Sartorius
12 Specifications................................................................................................................................................................. 383
12.1 Note on Using ‘Free Software’..............................................................................................................................................................383
12.2 Decoding the Serial Number.................................................................................................................................................................383
12.3 General Data...............................................................................................................................................................................................383
12.3.1 Battery for Date/Time...................................................................................................................................................................383
12.3.2 Rechargeable Battery for Voltage Supply..............................................................................................................................383
12.3.3 Display...............................................................................................................................................................................................383
12.3.4 Power Connection 230 V AC......................................................................................................................................................383
12.3.5 Power Connection 24 V DC.........................................................................................................................................................384
12.4 Effect of Ambient Conditions...............................................................................................................................................................384
12.4.1 Ambient Conditions ......................................................................................................................................................................384
12.4.2 Electromagnetic Compatibility (EMC).....................................................................................................................................384
12.4.3 RF Interference Suppression.......................................................................................................................................................385
12.5 Mechanics....................................................................................................................................................................................................385
12.5.1 Design................................................................................................................................................................................................385
12.5.2 Dimensions.......................................................................................................................................................................................385
12.5.3 Weights .............................................................................................................................................................................................385
12.6 Documentation on the Enclosed CD...................................................................................................................................................385
13 Appendix......................................................................................................................................................................... 386
13.1 Configuration Printout ...........................................................................................................................................................................386
13.2 Test Printout...............................................................................................................................................................................................388
13.3 Alibi Printout..............................................................................................................................................................................................389
13.4 LEDs ...............................................................................................................................................................................................................390
13.5 Terminal Coding ........................................................................................................................................................................................391
13.6 Exchanging the Plug-In Cards..............................................................................................................................................................392
13.6.1 Safety Information........................................................................................................................................................................392
13.6.2 Optional and Fieldbus Cards.......................................................................................................................................................392
13.7 Replacing the Device ...............................................................................................................................................................................393
13.8 Replacing the SD Card.............................................................................................................................................................................395