Mini?Cam PROTEUS User guide

Original
Instruction Manual
Version L

This instruction manual is applicable to the PROTEUS
™
inspection system.
A standard system and available options are covered by this document.
Depending on your system conguration you may lack some of the fea-
tures mentioned in this
document.
Disclaimer
Hardware and software mentioned in this document are subject to
continuous development and improvement. Consequently, there may be
minor dierence between the information in the document and the
performance or design of the product. Specications, dimensions and
other statements in this document are subject to change without prior
notice.
Minicam and its suppliers shall not be liable for any damages related to
this software or hardware, or for any other damages whatsoever caused
by the use of or inability to use any Minicam product. This is applicable
even if Minicam has been advised of the damage risk. Under any circum-
stances, Minicam’s entire liability shall be limited to replace such defective
software or hardware that was originally purchased from Minicam.
Minicam Limited
Raven Locks, Ravenscraig Road, Bolton, United Kingdom, M38 9PU
Tel: [phone] Email: [e-mail]
www.minicamgroup.com
Company Registered in England & Wales • Company Registration No: 3728693

CONTENTS
WARRANTY 15
Limited Warranty................................................................................... 15
Extent of the Limited Warranty ........................................................... 15
Conditions of the Limited Warranty ................................................... 15
Warranty Limitations ............................................................................ 15
TEXT CONVENTIONS 16
Danger, Caution and Note .................................................................... 16
Bold Font................................................................................................. 16
Lists.......................................................................................................... 16
Menu Selections .................................................................................... 16
PRODUCT DESCRIPTION 17
EC DECLARATION OF CONFORMITY 18
CE Declaration ....................................................................................... 18
SYSTEM OVERVIEW 19
WARNINGS, SAFETY MEASURES AND CARE 20
Before rst use.......................................................................................22
Safety Measures ....................................................................................24
Maintenance........................................................................................... 26
Cleaning ......................................................................................... 27
General cleaning work ................................................................. 27
Removal and Fitting of the Cable Reel Dirt Tray ...............................28
Checking Plug and Socket Connections ....................................29
CONNECTING THE PROTEUS™ INSPECTION SYSTEM 30
Fitting and removal of crawler wheels ...............................................30
Connection of Cabling between Control Unit and Cable Reel ........ 31
Connection of Cabling between Cable Reel and Crawler ................32

Disconnecting Cabling between Cable Reel and Crawler ...............33
Connection of Camera to Crawler.......................................................34
Connection of Auxiliary Module to Crawler....................................... 35
Pressurising the PROTEUS
™
inspection system.................................36
Check list for adjusting internal pressure of modules............36
Instructions for Pressurising the CRP300 Crawler ...........................37
Instructions for Pressurising the CPL150S Crawler ..........................38
Instructions for Pressurising the CRP140 Crawler............................39
Instructions for Pressurising the CRP90 Crawler..............................40
Instructions for Pressurising the CAM026/26L ................................. 41
Testing the system................................................................................. 42
Lowering the Crawler into the Manhole.............................................43
CCU208 - CONTROL UNIT 44
CCU Overview.........................................................................................45
ON/OFF button .............................................................................46
ALL STOP button...........................................................................46
Power ON sequence..................................................................... 47
Power OFF sequence.................................................................... 47
Crawler function keys ..................................................................48
Survey function keys.................................................................... 49
Media function keys .....................................................................50
Camera function keys .................................................................. 51
Snapshot key ................................................................................. 52
Recording and Playback keys...................................................... 52
QWERTY keys ................................................................................52
Pressurising Operation Mode..............................................................53
Connections and Descriptions.............................................................54
Front view ......................................................................................54
Rear view........................................................................................55
Media Transfer .......................................................................................56
Select a media to browse, either Internal, USB, or SD ............56
Explore the contents of a media ................................................56
Explore the contents of a project............................................... 57

To conrm copying .......................................................................58
While the project is being copied to the USB, progress bars
are shown ...................................................................................... 59
When le copying has nished................................................... 59
WiFi Module............................................................................................ 60
Connecting to your PC ................................................................63
File Sharing ............................................................................................64
Email ...............................................................................................64
WincanWeb....................................................................................64
Share Status .................................................................................. 65
Information and Care............................................................................66
Cleaning .........................................................................................66
Maintenance..................................................................................66
Technical Details - CCU208 ...................................................................67
RMP100 / RMP200 / RMP300 - MANUAL CABLE REEL 68
Connections and Descriptions............................................................. 69
Information and Care............................................................................70
Cleaning ......................................................................................... 70
Maintenance.................................................................................. 70
Technical Details - RMP100................................................................... 71
Technical Details - RMP200 .................................................................. 71
Technical Details - RMP300 .................................................................. 71
RAP200-RAP300 – MOTORISED CABLE REEL 72
Parts and Descriptions .........................................................................73
Connections............................................................................................ 74
Using Motorised Cable Reel RAP200-RAP300................................... 74
Automatic Mode ........................................................................... 74
Manual Mode ................................................................................ 74
Paying Out ..................................................................................... 74
Rewinding ...................................................................................... 75
Motor Torque Value...................................................................... 76
Selecting the Crawler Wheel Size ........................................................77

Selecting Wheel Size When Powering-On the Crawler ...........77
Selecting Wheel Size At Other Times.........................................78
Status Display for the Motorised Cable Reel .....................................80
Status LED......................................................................................82
Controlling the Motorised Cable Reel.................................................83
Control using the Keyboard Keys...............................................83
Control using the Coloured Keys ...............................................84
Cancel Continuous Pay out or Rewind ............................................... 85
Cancel using the Keyboard Keys ................................................85
Cancel using the Coloured Keys ................................................ 87
Cable Reel Emergency Stop Button ....................................................88
Clearing the Emergency Stop Condition ..................................89
Cable Reel Blocked ................................................................................ 91
Reset the Blocked Condition....................................................... 91
Troubleshooting..................................................................................... 93
Information and Care............................................................................94
Cleaning .........................................................................................94
Maintenance..................................................................................94
Safety....................................................................................................... 95
Technical Details - RAP200 ...................................................................95
Technical Details - RAP300 ................................................................... 95
RCP4 – 4 BUTTON REMOTE CONTROL 96
Parts and Descriptions ......................................................................... 97
Pairing RCP4 with MCR..........................................................................98
Connecting RCP4....................................................................................99
RCP4 Operational Range and Disconnection ..................................100
Buttons..................................................................................................100
MCR Blocked and Emergency Stop Button Pressed.......................100
CCU and RCP4 interactions ................................................................ 101
RCP4 battery......................................................................................... 101
All Stop pressed ................................................................................... 101
No CCU present.................................................................................... 101
Information and Care.......................................................................... 101

Cleaning ....................................................................................... 101
PROTEUS CRAWLERS CRP300/140/90 - CPL150S 102
CRP300 Connections and Descriptions............................................103
CPL150S Connections and Descriptions...........................................104
CRP140 Connections and Descriptions ............................................ 105
CRP90 Connections and Descriptions ..............................................106
Information and Care of Proteus Crawlers......................................108
Pressurisation .............................................................................108
Cleaning .......................................................................................108
Crawler wheels............................................................................108
Maintenance................................................................................108
CAM026 – PAN & ROTATE CAMERA 110
Connections and Descriptions........................................................... 110
CAM026L – PAN & ROTATE LASER CAMERA 111
Connections and Descriptions........................................................... 111
Information and Care.......................................................................... 112
Pressurisation ............................................................................. 112
Cleaning ....................................................................................... 112
Maintenance................................................................................ 112
Technical Details CAM026 .................................................................. 113
Technical Details CAM026L ................................................................ 113
CAM027 – AXIAL CAMERA 114
Connections and Descriptions........................................................... 114
Information and Care.......................................................................... 115
Pressurisation ............................................................................. 115
Cleaning ....................................................................................... 115
Maintenance................................................................................ 115
Technical Details CAM027 ................................................................. 115
CAM028L – PAN, ROTATE, ZOOM & LASER CAMERA 116

Connections and Descriptions........................................................... 117
Operation of the Dual Lasers............................................................. 117
Information and Care.......................................................................... 118
Pressurisation ............................................................................. 118
Cleaning ....................................................................................... 118
Maintenance................................................................................ 118
Technical Details CAM028L ................................................................ 119
ALB300 - AUXILIARY MODULE 120
Connections and Descriptions........................................................... 121
Information and Care..........................................................................122
Pressurisation ............................................................................. 122
Cleaning ....................................................................................... 122
Maintenance................................................................................122
Technical Details ALB300 ................................................................... 122
PSP24 - EXTERNAL POWER SUPPLY UNIT 123
Specications .............................................................................. 123
BPP24 - EXTERNAL BATTERY PACK 124
Specications .............................................................................. 125
CCP60 - COMPATIBLE COILER 126
Connections and Descriptions........................................................... 127
Technical Details - CCP60.................................................................... 128
PTP01 – PORTABLE TROLLEY 129
Connections and Descriptions........................................................... 130
Equipping PTP01 Portable Storage Trolley....................................... 131
PTP01 Portable Storage Trolley Equipped ....................................... 132
Technical Details - PTP01....................................................................133
CGP01 – CABLE GUIDE PULLEY 134
Parts and Descriptions ....................................................................... 135