Minuteman MR1500 Series Parts list manual

Parts and Instruction Manual
MR1500/MR2000 Series
Mirage Burnisher

Parts and Instruction Manual - MR1500/MR2000 Burnisher
Model Nos. MR1500-115, MR1500-220, MR2000-115, MR2000-220
Technical Specifi cations
Specifications:
Models Mirage 1500 Mirage 2000
Head size 20” Head 20” Head
Head Speed 1500 RPM 2000 RPM
Motor +3)UDPH'&5HFWL¿HG0RWRU
Belt Driven
+3)UDPH'&5HFWL¿HG0RWRU
Belt Driven
Brush Cover %ODFN3RZGHU&RDWHG %ODFN3RZGHU&RDWHG
Weight 96 lbs. 96 lbs.
Handle Grips Anti-fatigue Handle Grips Anti-fatigue Handle Grips
Power Cord 75’ 75’
Amperage Draw 15 Amps 15 Amps
Warranty 2 year 2 year
Shipping Weight 108 lbs. 108 lbs.
Shipping Dimensions 54”h x 31”L x 22.5” W 54”h x 31”L x 22.5” W

Parts and Instruction Manual - MR1500/MR2000 Burnisher
Table of Contents
INSPECTION ......................................................................................................................................... 4
SAFETY INSTRUCTIONS ..................................................................................................................... 5
GROUNDING ........................................................................................................................................ 7
MAINTENANCE .................................................................................................................................... 8
WIRING ............................................................................................................................................... 12
HANDLE-ALL MODELS ..................................................................................................................... 14
HANDLE-BOM .................................................................................................................................... 15
MR1500-115 ........................................................................................................................................ 16
MR1500-115 BOM ............................................................................................................................... 17
MR1500-220 ........................................................................................................................................ 18
MR2000-115 ........................................................................................................................................ 20
MR2000-220 ........................................................................................................................................ 22
Warranty ............................................................................................................................................. 24

Page 4
Parts and Instruction Manual - MR1500/MR2000 Burnisher
INSPECTION
UNPACKING YOUR NEW BURNISHER:
When your package is delivered, check the carton carefully for signs of rough handling. If your
BURNISHER is damaged, notify the carrier immediately and request an inspection. Be sure to keep the
carton, packing inserts, packing lists and carrier’s receipt until the inspector has verified your claim.
MINUTEMAN’s liability ceases when the carrier picks up the shipment. However, our customer service
staff will be happy to furnish any information needed in connection with the claim and will attempt to
expedite a resolution.
PLEASE READ BEFORE OPERATING YOUR NEW BURNISHER:
Read the manual carefully and completely before attempting to operate the unit. This manual has
important information for the use and safe operation of the machine. Keep this manual handy at all
times.
This equipment has been engineered and manufactured to provide excellent performance and service. To
ensure that your equipment will continue to perform as intended:
tMaintain equipment regularly- following the suggested maintenance schedule provided.
tUse only original MINUTEMAN parts when servicing.
tOperate equipment with care.
If additional information is needed, please contact:
MINUTEMAN INTERNATIONAL 630- 627-6900
"ll information and specifications printed in the manual are current at the time of printing;
however because of MINUTEMAN’s policy of continual product development, we reserve the right
to make changes at any time without notice.

Page 5
Parts and Instruction Manual - MR1500/MR2000 Burnisher
SAFETY INSTRUCTIONS
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND
INSTRUCTIONS WILL VOID THE WARRANTY.
WA R N I N G !
tDo not operate the machine unless trained and authorized.
tDo not allow children or untrained adults to operate this machine.
tDo not leave the machine when plugged in. Unplug from the outlet when not in use, before
servicing, and when changing the brushes or pads.
tUse indoors only.
tDo not allow to be used as a toy. Close attention is necessary when used by or near children.
tDo not bypass or defeat the safety “lock-out lever.”
tThe machine was designed for use as per instruction and recommendations written in this
manual.
tAny deviation from its proper use or purpose and the consequential damage that may occur is
the sole re- sponsibility of the end user.
tDo not use with damaged cord or plug. If the machine is not working as it should, or it has
been dropped, damaged, left outdoors or dropped into water, return it to an authorized service
center.
tDo not pull or carry by cord, use cord as handle, close a door on the cord or pull cord around
sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces.
tDo not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
tDo not handle plug or appliance with wet hands.
tMake sure the machine is plugged into an electrical outlet with the same voltage and
frequency rating as shown on the nameplate of the machine. Do not at- tempt to plug a 115-
volt machine into a 230- volt out- let.
tDo not immerse or use this machine in standing water. Such use can cause electric shock.
tKeep the electrical supply cord from contacting the rotating brush or drive block.
tDo not expose machine to freezing temperatures.
tTo avoid electric shock, do not expose the unit to rain.

Page 6
Parts and Instruction Manual - MR1500/MR2000 Burnisher
Store indoors only.
tConnect to a properly grounded outlet only. See “Grounding Instructions.”
tTurn off all controls before unplugging.
tWhen using an extension cord, use a 3 conductor grounding cord, 12 gauge wire or heavier.
tDo not put any object into openings. Do not use with any opening blocked. Keep free of dust, lint,
hair and anything that may reduce air flow.
tDo not operate machine in flammable or explosive areas.
tAll servicing of MINUTEMAN’s equipment should be performed by a MINUTEMAN authorized
service center.
tKeep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
tUse extra care when cleaning near stairs.
tTo reduce the risk of fire use only commercially available floor cleaners and waxes intended for
machine application.
tRisk of explosion - Electrical motors and components can cause an explosion when operated near
volatile materials and vapors. Do not use this machine near flammable materials such as solvents,
thinners, fuels, grain dust, etc.
ELECTRICAL - 115 Volt
Model: MR2000-115, MR1500-115
This machine is designed to operate on a standard 15 amp, 120 volt, 60 Hz, AC circuit. Voltages below
105 volt AC or above 125 volts AC could cause serious damage to the motor.
ELECTRICAL - 240 Volt
Model: MR2000-220, MR1500-220
This machine is designed to operate on a standard 8.3 amp type L fused 230 volt, 50 Hz, AC circuit.
Voltages below 200 volt AC or above 250 volts AC could cause serious damage to the motor.

Page 7
Parts and Instruction Manual - MR1500/MR2000 Burnisher
GROUNDING
GROUNDING INSTRUCTIONS:
This piece of equipment must be grounded. Should an electrical malfunction occur, grounding
provides a path of least resistance for electrical current- reducing the risk of electric shock. This piece
of equipment is furnished with a cord that has a grounding conductor and grounding plug. The
grounded plug must only be plugged into an appropriate outlet that is properly installed and grounded
in accordance with all local codes and ordinances.
WA R N I N G :
Connecting the equipment to an improperly grounded outlet can result in an increased risk of electric
shock. A qualified electrician should be consulted if you are unsure that the outlet is properly grounded.
Do not modify the plug provided with the equipment. If it will not fit the outlet, have a proper outlet
installed by a qualified electrician.
This appliance is designed for use on a 120-volt circuit. The grounding plug provided looks like the plug
illustrated in Figure 1. Replace the power cord if the grounding pin is damaged or broken.
Extension cords connected to this machine should be 12 gauge, three-wire cords with three-prong
plugs and outlets. DO NOT use extension cords more than 25 feet (7.6 m) long
Figure 1

Page 8
Parts and Instruction Manual - MR1500/MR2000 Burnisher
MAINTENANCE
MAINTENANCE:
This BURNISHER has been engineered and built to require minimum maintenance. But like any
machine, it does require some care to keep it in optimum working condition. Careful attention to these
maintenance instructions will give you maximum operating performance and life expectancy of the
machine.
CAUTION: Disconnect the power cord from the outlet before doing any clean up or maintenance
on the machine
tKeep the machine clean. Do not allow dust to accumulate on external surfaces, the motor, or near any
moving parts.
tAfter every job, wipe down the surface of the ma- chine with a clean damp cloth.
tInspect cord for damage. Do not use machine with a damaged cord.
CORD STORAGE:
While not in use, storage can be accomplished by winding cord around handle assy. Cord should be
completely unwound during operation.
CORD SAFETY
tDo not leave appliance when plugged in. Unplug from outlet when not in use and before servicing
tDo not use with damaged cord or plug. If appliance is not working as it should, has been dropped,
damaged, left outdoors, or dropped into water, return to service center for inspection and repair.
tDo not pull or carry by cord, use cord as handle, close a door on cord, or pull cord around sharp
edges or corners. Do not run this BURNISHER over cord. Keep cord away from heated surfaces.
tDo not unplug by pulling cord. To unplug, grasp the plug, not the cord.
tDo not handle plug or appliance with wet hands.
tAlways unplug the machine when removing brush.
tThis equipment should be stored indoors and not exposed to rain.
CLEAN UP & STORAGE
tUnplug and wrap it under the cord hook and around the left side handle grip. Clean the cord and
inspect it for cuts, gashes and loose prongs.
tWipe down the machine and store in clean dry place.

Page 9
Parts and Instruction Manual - MR1500/MR2000 Burnisher
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PAD INSTALLATION:
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MPDLJTUJHIU
5PSFNPWF5XJTUUIFDFOUFSMPDLDPVOUFSDMPDLXJTF
MACHINE OPERATION:
5IJTFRVJQNFOUJTFRVJQQFEXJUIBUSJHHFSTBGFUZJOUFSMPDL3FGFSUP%JBHSBNGPSTUFQTBOE
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$FOUFS
MPDL

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MFWFSEPXOUPXBSEUIFCBDLPGUIFTXJUDICPY
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Page 10
Parts and Instruction Manual - MR1500/MR2000 Burnisher
8. Once the motor is at full speed, carefully lower the pad onto the floor.
TO MANEUVER THE MACHINE
1. Raise the handle slightly and the machine will go to the right. The higher you raise it, the faster it will go.
2. Lower the handle and the machine will go left. The more you lower it, the faster it will go.
3. Practice on a smooth surface until you gain experience in operating the unit.
TO ADJUST THE HANDLE-LOCK MECHANISM:
1. Unlock the handle and place it in the upright position.
2. Tighten the adjusting nut until there is just a slight drag when the handle is raised or lowered. Do not
overtighten.
3. Place the handle grip into the down (locked) position to check for proper locking function.
B
B
A
Dia
g
ram 1
Locking Mechanism
handle
Adjusting nut

Page 11
Parts and Instruction Manual - MR1500/MR2000 Burnisher

TO ADJUST A DRIVE BELT
1.Loosen, but do not remove the 4 bolts, that hold the motor to the frame.
2.Tighten the 2 screws at the back of the frame until the belt is tight.
3.Test and re-adjust the belt until the belt does not slip. Re-tighten the four motor bolts.

WARNING: DO NOT OVER-TIGHTEN THE BELT





SERVICING:
In the event that your BURNISHER requires service, please contact MINUTEMAN:
USA Phone [phone] · Fax [phone]
www.minutemanintl.com
No user serviceable components are employed in this equipment. Do not attempt repairs yourself.
MINUTEMAN will assist you in locating an independent service contractor.


Page 12
Parts and Instruction Manual - MR1500/MR2000 Burnisher
WIRING
B
W
G
B
W
G
BLUE BROWN
LAMP
DC MOTOR
SWITCH
B
W
G
HANDLE MOTOR
WIRING FOR
MODELS:
MR2000-115,
MR1500-115
MR2000-220,
MR1500-220

Parts and Instruction Manual - MR1500/MR2000 Burnisher
NOTES

Page 14
Parts and Instruction Manual - MR1500/MR2000 Burnisher
HANDLE-ALL MODELS
1
9
2
47
356 7
8
10 11 12 13 14
15
16
18 19
20
21
22
23
24
25
26
27
28
29
30
33
343536
37
38
39
40
41
42
43
44
45
46 17
HANDLE BREAKDOWN
MR1500-115, MR1500-220
MR2000-115, MR2000-220
7-29-16

Page 15
Parts and Instruction Manual - MR1500/MR2000 Burnisher
HANDLE-BOM
BILL OF MATERIAL
ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION
1 B11900 1 Power Cord, 12-3, 75 FT,
SJTW
24 C00259 1 Washer, Slotted, Zinc
2 K11498 2 Grip 25 C11536 1 Spade Bolt, .375-16 X 4 in
3 C11528 1 Screw, 10-32 X .25 in 26 D11507-2 1 Cord Hook Clamp
4 H12069 1 Label, 2000 RPM, Saturn 27 D11507 1 Cord Hook Body
5 H13699 1 Label, MINUTEMAN, White 28 C11558 2 Locknut, Black Oxide, Thin
6 D11496B 1 Switch Box Cover, Black 29 C11502 1 Socket Cap Screw, .375-16 X
2.5 in
7 H11493 1 Label, Safety, Floor Machine 30 C11537 1 Dowel Pin, .31 X 1.5 in
8 C11529 2 Screw, 10-32 X .375 in 33 B10734 1 Strain Relief, Handle
9 K11519 1 Lever Grip, Lockout, Black 34 B11513 1 Cord, Handle, 14-3 SJTW
10 C00278 1 Locknut, 10-32, Nylon, SS 35 B11762 2 Terminal Lug, Nylon, Female
11 D11494 1 Lockout Bracket 36 B11465 1 Switch, DPST, Pushbutton
12 D11524 1 Spring, Lockout 37 B00177 2 Terminal Lug, Female, QD,
.25 X 0.032
13 C90007 1 Screw, 10-32 X .625 Phillips,
Truss Head
38 C00252 1 Washer, .375 in, Flat
14 C11491 1 Screw, 10-32 X 1 in, SS 39 C11541 1 Washer, .375 in, Star
15 C00306 2 Roll Pin, .125 X 1.75 40 B11518 1 Switch Insulation
16 D11523 2 Spring, Trigger 41 C00284 1 Screw, 10-32 X .375 Ground
17 D11479 1 Handle, Chrome, Floorma-
chine
42 B00187 1 Cable Clamp, Nylon, .43 in.
18 D11495 1 Trigger, Zinc Plated 43 B00180-
10-3
2 Ring Terminal, #10 Center
19 K11520 2 Lever Grip, Trigger, Black 44 B11505 1 Strain Relief Nut, Metal
20 11507A 1 Assembled Locking Handle,
Cord Hook
45 C11560 1 Washer, .93 ID X 1.5 OD
21 C11619 1 Allen Wrench, .31 in 46 B11504 1 Strain Relief, Metal
22 D11497 1 Handle, Locking Clamp 47 H02548-2 1 Label, Important, Cord
23 C11538 1 Cap Nut, .31 in, Push-On

Page 16
Parts and Instruction Manual - MR1500/MR2000 Burnisher
MR1500-115
1
2
3
4
5
6
7
8
9
1121
13
14
16
15
22
19 20 22
23
17
18
24
25
26
27 28 29
30
31 32
33
35
37
34
38
39
41
42
44
45
46
48
47
49
50
51
53
52
54
43
36
37
34
10
40
36
24 25
32
50
MR1500-115
7-28-16

Page 17
Parts and Instruction Manual - MR1500/MR2000 Burnisher
MR1500-115 BOM
BILL OF MATERIAL
ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION
1 B02196 1 Light, Motor Carbon Brush
Wear
29 C02305 4 Cap Nut, .5 in Push-on
2 C11916 6 Screw, 10-32 X .375 Phillips 30 C11558 2 Locknut, .375-16
4 D11490B-
H
1 Drip Cover, Black w- Hole for
Green Light
31 D11562 1 Axle, Wheel
5 C00297 2 Screw,#8 X .25 in, Pan Head 32 C11555 2 Key, Motor, .187 in
6 D11545 1 Motor Screen 33 D11532 1 Pulley
7 C00293 1 #8 X .5in Pan, Black SMS,
Phillips
34 C11567 3 Set Screw, .312 in
8 B00187 1 Cable Clamp, Nylon, .43 in. 35 K00662-
750
2 Spacer, .75 in
9 G11557 1 Motor 115V 36 C00250 5 Lockwasher, .375, Split
10 B00177 2 Terminal Lug, Female, QD, 37 C11571 3 Hex Tap Bolt, 3/8 X .75 in
11 D11543 1 Handle Brace, Left 38 D11535 1 Washer, 1.75 in, Steel
12 H03545 1 Cover, Serial # Label 39 E11478 1 Bumper, 20 in Floor Machine
13 H10976-1 1 Label, UL STD 561-507 40 F11988 1 Pad, Hi Speed, 20 in
14 H00565-5 1 Label, Serial #, Standard 41 2004BR 1 Pad holder, 20 in, High Speed
15 C11568 4 Hex Bolt, .31- 18 X 2.5 in 42 C00262 4 Nut, .31-18, Hex
16 D11526 1 Frame, Motor, Black 43 C00251 4 Lockwasher, .31, Split
17 D11563 1 Axle, Handle 44 D11565 1 Bearing Plate, Lower
18 K00674 4 Bushing, .50 in, Nylon 45 D11486-B 1 Brush Cover, 20 in, Black
19 C00261 6 Nut, .25-20, Hex 46 K11521 4 Spacer, Base, Floor Machi n e
20 D11542 2 Tension Adjustment Bracket 4 7 G 11531 2 Bearing
21 C00233 2 Washer, Flat, .25 in 48 D11547 1 Pulley, 3-7/8" w- Grooves
22 C00319 2 Hex Tap Bolt, 1/4 X 20 X 3.5 49 L11530 1 Belt
23 D11544 1 Handle Brace, Right 50 C11556 2 Wave Washer
24 C00252 6 Washer, .375 in, Flat 51 D11534 1 Shaft, 4.11 in
25 C11569-
150
4 Hex screw, 3/8-16 X 1.5 52 D11566 1 Bearing Plate, Upper
26 K11561 14 Spacer, .25 lg, Nylon, Natural 53 C11574 1 Retaining Ring
27 C11559 12 Washer, .515 X .875 X .032 54 D11490B 1 Drip Cover, Black
28 G11943 4 Wheel, 5 in Saturn

Page 18
Parts and Instruction Manual - MR1500/MR2000 Burnisher
MR1500-220
1
2
3
4
5
6
7
8
9
1121
13
14
16
15
22
19 20 22
23
17
18
24
25
26
27 28 29
30
31 32
33
35
37
34
38
39
41
42
44
45
46
48
47
49
50
51
53
52
54
43
36
37
34
10
40
36
24 25
32
50
MR1500-220
8-18-16

Page 19
Parts and Instruction Manual - MR1500/MR2000 Burnisher
MR1500-220 BOM
BILL OF MATERIAL
ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION
1 B02196-1 1 Light, Motor Carbon Brush
Wear
29 C02305 4 Cap Nut, .5in Push-on
2 C11916 6 Screw, 10-32 X .375 Phillips 30 C11558 2 Locknut, .375-16
4 D11490B-H 1 Drip Cover, Black w- Hole for
Green Light
31 D11562 1 Axle, Wheel
5 C00297 2 Screw,#8 X .25 in, Pan Head 32 C11555 2 Key, Motor, .187 in
6 D11545 1 Motor Screen 33 D11532 1 Pulley, 1500rpm pulley
7 C00293 1 #8 X .5in Pan, Black SMS,
Phillips
34 C11567 3 Set Screw, .312 in
8 B00187 1 Cable Clamp, Nylon, .43 in. 35 K00662-
750
2 Spacer, .75 in
9 G11744 1 Motor 220V 36 C00250 5 Lockwasher, .375, Split
10 B00177 2 Terminal Lug, Female, QD, 37 C11571 3 Hex Tap Bolt, 3/8 X .75 in
11 D11543 1 Handle Brace, Left 38 D11535 1 Washer, 1.75 in, Steel
12 H03545 1 Cover, Serial # Label 39 E11478 1 Bumper, 20 in Floor Machine
13 H10976-1 1 Label, UL STD 561-507 40 F11988 1 Pad, Hi Speed, 20 in
14 H00565-5 1 Label, Serial #, Standard 41 2004BR 1 Pad holder, 20 in, High Speed
15 C11568 4 Hex Bolt, .31- 18 X 2.5 in 42 C00262 4 Nut, .31-18, Hex
16 D11526 1 Frame, Motor, Black 43 C00251 4 Lockwasher, .31, Split
17 D11563 1 Axle, Handle 44 D11565 1 Bearing Plate, Lower
18 K00674 4 Bushing, .50 in, Nylon 45 D11486-B 1 Brush Cover, 20 in, Black
19 C00261 6 Nut, .25-20, Hex 46 K11521 4 Spacer, Base, Floor Machine
20 D11542 2 Tension Adjustment Bracket 4 7 G 11531 2 Bearing
21 C00233 2 Washer, Flat, .25 in 48 D11547 1 Pulley, 3-7/8" w- Grooves
22 C00319 2 Hex Tap Bolt, 1/4 X 20 X 3.5 49 L11530 1 Belt
23 D11544 1 Handle Brace, Right 50 C11556 2 Wave Washer
24 C00252 6 Washer, .375 in, Flat 51 D11534 1 Shaft, 4.11 in
25 C11569-
150
4 Hex screw, 3/8-16 X 1.5 52 D11566 1 Bearing Plate, Upper
26 K11561 14 Spacer, .25 lg, Nylon, Natural 53 C11574 1 Retaining Ring
27 C11559 12 Washer, .515 X .875 X .032 54 D11490B 1 Drip Cover, Black
28 G11943 4 Wheel, 5 in Saturn

Page 20
Parts and Instruction Manual - MR1500/MR2000 Burnisher
MR2000-115
1
2
3
4
5
6
7
8
9
1121
13
14
16
15
22
19 20 22
23
17
18
24
25
26
27 28 29
30
31 32
33
35
37
34
38
39
41
42
44
45
46
48
47
49
50
51
53
52
54
43
36
37
34
10
40
36
24 25
32
50
MR2000-115
7-28-16