Minuteman ERIDE 30 User manual

Service Manual
ERIDE 30
For the
ERIDE 30
For models starting with serial
GERIDE3000001 and following
Training
Troubleshootin
g
g
Adjustments

Contents
1 Information 5
2 General Information 6
2.1 Settings 7
2.2 Short Description 8
2.2.1 Deactivating Vacuuming / Dirty Water Tank Full 9
2.2.2 Home Position of the Machine 10
2.2.3 Seat Contact Switch 11
2.2.4 Introduction to Programming 13
2.2.5 Reset Last Error Which Occurred in the Start Screen 17
3
ThilDt
18
3
T
ec
h
n
i
ca
l
D
a
t
a
18
4 Maintenance Intervals 20
4.1 System Maintenance (Customer) 21
4.2 System Maintenance I 22
43S t M i t II
23
4
.
3
S
ys
t
em
M
a
i
n
t
enance
II
23
4.4 System Maintenance S 24
5 Cleaning Programs 25
2

Contents
6 Machine Settings 28
6.1 Basic Settings 28
6.1.1 Machine Type 28
6.1.2 Cleaning Units 29
6.1.3 Battery Setting 30
6 2 S tti O C t R t (PPV)
34
6
.
2
S
e
tti
ngs
O
n
C
us
t
omer
R
eques
t
(PPV)
34
7 Mechanical Components 38
7.1 Squeegee 38
7.2 Forward and Reverse Switch 43
7 3 B h H d Lifti U it
45
7
.
3
B
rus
h
H
ea
d
Lifti
ng
U
n
it
45
7.4 Potentiometer in the Brush Head Lifting Unit 47
8 Water Pump 48
8.1 Water Quantities 49
8 2 Water Pump Standstill Recognition
50
8
.
2
Water
Pump
Standstill
Recognition
50
3

Contents
9 Drive Control Unit ATECH / ZAPI 51
9 1 Automatic Monitoring of Components
53
9
.
1
Automatic
Monitoring
of
Components
53
9.2 Diagnosis LED for Drive Module (ZAPI) 54
9.3 Explanations of Error Messages 55
10 Error Reference Chart with Information on Service Display 72
11
Adjustment of Disk Brake
76
11
Adjustment
of
Disk
Brake
76
12 Real-Time Clock (RTC) 77
14 Notes 80
15 Wiring Diagrams 81
4

1. Information
Attention:
All work on the vehicle may only be completed after disconnection of the power supply
(disconnect the battery plug) with the exception of the current and voltage
t
measuremen
t
s.
When changing high current fuses, only loosen the screws. Never unscrew the screws
completely, otherwise there is a risk of short circuit.
Insert the new high current fuses fully i e evenly under the screws
Insert
the
new
high
current
fuses
fully
,
i
.
e
.
evenly
under
the
screws
.
Following repairs, the starting current and operating current must be measured in
order to discover any potential faults.
The legally binding, generally applicable safety and accident prevention regulations
must be observed when performing any work on the vehicles.
5

2. General Information
•The ERIDE30 is equipped with a service indicator in the operating hour counter
display. After switching the key switch on, a four-character code appears for approx. 3
seconds in the display which indicates the software version (e.g. 1.001), possibly
another four-character code which indicates the last fault which has occurred followed
bth ti h t
b
y
th
e opera
ti
ng
h
our coun
t
er.
•As soon as a fault occurs, the open-ended wrench lights up in the display and the
machine beeps. The current diagnostic code (four-character alphanumeric code in the
service indicator)
appears with flashing points between the characters
Only when
service
indicator)
appears
with
flashing
points
between
the
characters
.
Only
when
these criteria are fulfilled is the error currently pending!
•There is no diagnostic code which contains a "ZERO".
6

2.1 Settings
•
The relevant settings can be defined in the machine
'
s Configuration menu. The
The
relevant
settings
can
be
defined
in
the
machines
Configuration
menu.
The
diagnostics connector with order number PN 03006790 is required in order to define
these settings.
•The settings to be defined include:
• Machine type / Cleaning unit
• TSG (total discharge signal transducer) / Battery type
• Options
• Deletion of the display of the last error on completion of repairs
P bl i (PPV)
•
P
rogramma
bl
e program vers
i
ons
(PPV)
• Fixed program versions (FPV), cleaning programs
7

2.2 Short Description
•The vehicle is controlled by means of the following electronics:
•
Central electronics system (A1)
Central
electronics
system
(A1)
• Operating and indicator panel (A2)
• Drive control (A4)
•The control electronics
(
A1
)
assumes all the control and monitorin
g
tasks in the
() g
vehicle except for the driving functions.
•No special diagnostic code appears in the display should a drive control error occur
because the drive control is provided with a separate diagnostics display (blink code
via the LED on the drive control) (see Chapter 9).
•It is possible to switch between the buttons controlling scrubbing and vacuuming and
the green Hakomatic button for combined cleaning as required so that the function
selected at any moment is activated. On pressing the "Boost" button, the brush
pressure is increased and the water quantity is set to its maximum level for 1 minute
pressure
is
increased
and
the
water
quantity
is
set
to
its
maximum
level
for
1
minute
.
•The hand-operated tool can only be used when the parking brake is applied.
8

2.2.1 Deactivating Vacuuming /
Dirty Water Tank Full
•Vacuuming is switched off manually by the operator using the corresponding button or
“f”
automatically when the
“
Dirty water tank
f
ull
”
signal is received in order to protect the
suction turbines.
•Deactivation by the operator:
• Squeegee is raised
• Suction motor switches off after a delay (15 second)
•Deactivation due to full tank:
• The “Dirty water tank full” switch opens as soon as the tank is full
• If the switch remains open longer than 3 seconds (splashing protection), the
squeegee is raised and the suction motor is switched off after a delay (15 seconds).
9

2.2.2 Home Position of the Machine
•After switching the machine on, all the components are set to their "home position"
when the seat contact switch is actuated (closed).
•
The lifting elements are raised as long as they have not been switched off by the
The
lifting
elements
are
raised
as
long
as
they
have
not
been
switched
off
by
the
micros witch monitoring the top end position integrated in the lifting element.
•The motors are switched off and the LED indicators in the cleaning component
o
p
eratin
g
p
anel
g
o out.
pgpg
•The lifting unit for the brush head has an integrated position detector controlled via a
potentiometer.
Wh di bl d th i dl f th lift l t t t b t d th i th
•
Wh
en
di
sassem
bl
e
d
,
th
e sp
i
n
dl
e o
f
th
e
lift
e
l
emen
t
mus
t
no
t
b
e
t
urne
d
, o
th
erw
i
se
th
e
positioning of the lift elements is adjusted.
10

2.2.3 Seat Contact Switch
Th t t t it h i t d t th t l l t i A1 t A1 X9 8+18
•
Th
e sea
t
con
t
ac
t
sw
it
c
h
i
s connec
t
e
d
t
o
th
e con
t
ro
l
e
l
ec
t
ron
i
cs
A1
a
t
A1
:
X9
.
8+18
.
•The control electronics (A1) reacts to the opening of the seat contact switch with a 2-
second delay. This means: if the contact is opened for longer than 2 seconds during
operation the motors stop and the brush head and squeegee are raised
operation
,
the
motors
stop
and
the
brush
head
and
squeegee
are
raised
.
•If the switch is closed again within the 2 seconds, the machine continues to operate
without any interruption.
•If an attempt is made to switch the machine on without the seat contact switch being
closed or the switch is open for longer than 2 seconds, all the machine's functions
(driving and clean) are inhibited.
ff
•I
f
the seat contact switch remains closed
f
or longer than 6 hours without an
interruption, all the machine's functions are deactivated. The service code 3.6.6.4.
appears in the operating hour counter. It is only possible to drive at this point. If the
key switch is switched off and on again without the seat contact switch being opened,
the driving function is deactivated too
the
driving
function
is
deactivated
too
.
11

2.2.3 Seat Contact Switch
•The drive control is provided with its own diagnosis and self-test.
•Therefore, the function of the drive control is inhibited when the machine is switched
on if the drive potentiometer is not in its neutral position or is not detected as being in
on
if
the
drive
potentiometer
is
not
in
its
neutral
position
or
is
not
detected
as
being
in
neutral.
•The same occurs after the seat contact switch has been opened and is closed again.
Even when the seat contact switch is closed, the drive
p
otentiometer must be in
p
neutral, or rather: detected as being in neutral by the drive control.
•If the drive control detects the drive potentiometer as not being in neutral, it initiates
flashing signals (LED) on the drive control.
12

2.2.4 Introduction to Programming
•The ERIDE30 can be configured by means of the
software and adapted to various options.
A1.X3
software
and
adapted
to
various
options.
•The software is also used to adapt the machine to the
various hardware (machine type, batteries - TSG).
•The modification of parameters not described in this
manual could lead to machine malfunction. Therefore,
the utmost care must be taken with all alterations to the
configuration.
•Introduction to the Configuration Menu
•Proceed as follows to access the Configuration menu:
•First of all, plug the diagnostics connector 03006790
on connector A1.X3 of the control electronics (Fig. 2/2).
This is necessary to be able to change and save
parameters.
Fi 2 2
13
Fi
g.
2
.
2

2.2.4 Introduction to Programming
•Press and hold Buttons 1 and 2
simultaneously (Fig. 2.3) and switch on
the key switch. The following display
appears in the operating hour counter
after approx. 3 seconds: Dashboard Button 3
Button 2
•The start screen of the Configuration
menu is now open.
PBtt2t Cht0f
Fig. 2.1
Button 1
P
ress
B
u
tt
on
2
t
o access
Ch
ap
t
er
0
o
f
the Configuration menu.
Fig. 2.3
14

2.2.4 Introduction to Programming
•You can navi
g
ate throu
g
h the
gg
Configuration menu using the three 3
buttons indicated on the operating panel.
Button 1 is the "Water on/off " button;
Button 2 the "Water +-" button; Button 3
Dashboard Button 3
the "Silent Mode" button (Fig. 2/3).
•The Configuration menu is represented
by 3 digits (Fig. 2/4) which describe the
individual levels. The left
-
hand digit
Button 2
individual
levels.
The
left
hand
digit
indicates the chapter, the middle digit the
configuration and right-hand digit the
content. The digit which is to the left of
th
e
fl
as
hin
g
po
int i
s
th
e
o
n
e
whi
c
h i
s
Button 1
eas gpo s eoe c s
currently active (Chapter, Configuration
or Content).
Fig. 2.3
15

2.2.4 Introduction to Programming
•Press Button 1 to change the active level:
• Chapter -> Configuration -> Content -> Chapter
Chapter
Configuration
Content
•Press Button 2 to increase the value in the active level.
•After reaching the highest value, pressing again calls in
the lowest value
Chapter
Content
the
lowest
value
.
•Press and hold Button 3 for min. 3 seconds to save the
Content setting selected, as long as the diagnostics
Fig. 2.4
connector is plugged into A1.X3.
•In the parameter tables, "d" always signifies default
setting
setting
.
16

2.2.5 Reset Last Error
in the Start Screen
•Access the programming level as described in Chapter 2.2.4. Fig. 2.1 appears. The
diagnostics connector must be connected to A1.X3.
•Press Button 2 six times, the last error which occurred is indicated in the display. e.g.
Press and hold Button 3 for approx 3 seconds until "0000"appears in the display
•
Press
and
hold
Button
3
for
approx
.
3
seconds
until
"0
.
0
.
0
.
0
.
"
appears
in
the
display
.
Switch the machine off using the key switch and disconnect the diagnostics connector
from A1.X3.
17

3 Technical Data
TechnicalData:
Workingwidth Inches 29.5
Effectivesuctionwidth Inches 37.4
Areaperformanceupto sqftperhr 51,700
Workingspeedupto mph 4
Voltage 24 24
Protectionclass(VDE0700) lll
Ai l V
f
70
Ai
rvo
l
ume,
V
acuum c
f
m
70
Pressure,vacuum WaterLift 68
DrivemotorWatts Watts 800
Brushmotorwatts Watts 870
Vacuummotorwatts Watts 550
Number of brushes
Qty
2
Number

of

brushes
Qty
2
Brushdiameter Inches 15
BrushRPMs RPM 210
Brushpressure(Maximum) Lbs 132
Solutiontankcapacity Gallons 30.6
Recovery tank capacity
Gallons
30 6
Recovery

tank

capacity
Gallons
30
.
6
Rampclimbingability(%ofincline) % 10
Lengthwithsqueegee Inches 65.5
Widthwithsqueegee Inches 37.5
Widthwithoutsqueegee Inches 31.5
Hei
g
ht Inches 56.75
18
g
Turningcircleinaisle Inches 67
Weight,empty,withoutbatteries Lbs 749
Total weightwithbatteriesandsolution Lbs 1325
Specificwheelpressureupto Lbspersqin 87

3 Technical Data
19

4. Maintenance Intervals
In a modular structure, the System Maintenance determines the specific technical works to be
executed and e
q
uall
y
fixes the
p
eriod between two maintenance c
y
cles.
qy p y
For each of the maintenances, the replaceable parts are determined as well.
Find further details described in the specific chapters.
System Maintenance K:
To be performed by the customer in accordance with the maintenance and care instructions
To
be
performed
by
the
customer
in
accordance
with
the
maintenance
and
care
instructions
contained in the operating instructions (daily or weekly). The driver/operator will be instructed
upon delivery of the machine.
System Maintenance I: (every 250 hours of operation)
T b f d b lifi d l f
th i d i t
idithth
T
o
b
e per
f
orme
d
b
y qua
lifi
e
d
personne
l
o
f
au
th
or
i
ze
d
serv
i
ce cen
t
er
i
n accor
d
ance w
ith
th
e
machine-specific system maintenance including spare part kit.
System Maintenance II: (every 500 hours of operation)
To be performed by qualified personnel of authorized service center in accordance with the
machine-specific system maintenance including spare part kit.
System Maintenance S: (every 1000 hours of operation, safety check)
To be performed by qualified personnel of authorised service center in accordance with the
machine-specific system maintenance including spare part kit.
Execution of all safety-relevant inspections according to UVV-BGV-TÜV-VDE as prescribed by
law. 20