Minuteman X839 Asbestos Series Parts list manual

Parts and Instruction Manual
X839 Asbestos Series
15, 30, & 55 Gallon
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Parts
and Instruction Manual
This manual is furnished with each new MINUTEMAN X839. This provides the necessary operating
and preventive maintenance instructions. Operators must read and understand this manual before operat-
ing or servicing this machine.
This machine was designed to give you excellent performance and efficiency. For best results and
minimal cost, please follow the general guidelines below:
· Operate the machine with reasonable care.
· Follow the manufacturers suggested maintenance instructions as provided in this booklet.
· Use original Minuteman supplied parts.
TECHNICAL SPECIFICATIONS
Model X839
Number Wet Capacity** Dry Capacity Tank Size Material Air Flow Waterlift Filter Area
C83985-01 12 gal (45 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) SS 95 CFM(2.7m3/min) 85" (2159 mm) 1137in2(7336cm2)
C83905-01 12 gal (45 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) SS 115 CFM(3.2m3/min) 105" (2667 mm) 2592in2(16,724cm2)
C83930-01 12 gal (45 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) SS 100 CFM(2.8m3/min) 130" (3302 mm) 2592in2(16,724cm2)
C83985-03 12 gal (45 ltr) .82 cu. ft (.03 m3) 15 gal (57 ltr) PTD 95 CFM(2.7m3/min) 85" (2159 mm) 1137in2(7336cm2)
C83905-03 12 gal (45 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) PTD 115 CFM(3.2m3/min) 105" (2667 mm) 2592in2(16,724cm2)
C83930-03 12 gal (45 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) PTD 100 CFM(2.8m3/min) 130" (3302 mm) 2592in2(16,724cm2)
C83985-05 13 gal (49 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) POLY 95 CFM(2.7m3/min) 85" (2159 mm) 1137in2(7336cm2)
C83905-05 13 gal (49 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) POLY 115 CFM(3.2m3/min) 105" (2667 mm) 2592in2(16,724cm2)
C83930-05 13 gal (49 ltr) .82 cu. ft (.02 m3) 15 gal (57 ltr) POLY 100 CFM(2.8m3/min) 130" (3302 mm) 2592in2(16,724cm2)
C83985-06 19 gal (72 ltr) 1.3 cu. ft (.03 m3) 20 gal (76 ltr) POLY 95 CFM(2.7m3/min) 85" (2159 mm) 1137in2(7336cm2)
C83905-06 19 gal (72 ltr) 1.3 cu. ft (.03 m3) 20 gal (76 ltr) POLY 115CFM(3.2m3/min) 105" (2667 mm) 2592in2(16,724cm2)
C83930-06 19 gal (72 ltr) 1.3 cu. ft (.03 m3) 20 gal (76 ltr) POLY 100CFM(2.8m3/min) 130" (3302 mm) 2592in2(16,724cm2)
C83985-30 27 gal (102 ltr) 3.6 cu. ft (.09 m3) 30 gal (113 ltr) PTD 95 CFM(2.7m3/min) 85" (22159 mm) 1137in2(7336cm2)
C83905-30 27 gal (102 ltr) 3.6 cu. ft (.09 m3) 30 gal (113 ltr) PTD 115CFM(3.2m3/min) 105" (2667 mm) 2592in2(16,724cm2)
C83930-30 27 gal (102 ltr) 3.6 cu. ft (.09 m3) 30 gal (113 ltr) PTD 100CFM(3.2m3/min) 130" (3302 mm) 2592in2(16,724cm2)
C83985-55 47 gal (178 ltr) 7.2 cu. ft (.20 m3) 55 gal (208 ltr) PTD 95 CFM(2.7m3/min) 85" (22159 mm) 1137in2(7336cm2)
C83905-55 47 gal (178 ltr) 7.2 cu. ft (.20 m3) 55 gal (208 ltr) PTD 115CFM(3.2m3/min) 105" (2667 mm) 2592in2(16,724cm2)
C83930-55 47 gal (178 ltr) 7.2 cu. ft (.20 m3) 55 gal (208 ltr) PTD 100CFM(3.2m3/min) 130" (3302 mm) 2592in2(16,724cm2)
** Units must have an optional 1:1 adapter in order to operate wet.
All 15, 30, or 55 gallon dry recovery vacuums can
be converted to wet recovery by adding a water shut-off and
1:1 adaptor.
SS= Stainless Steel; PTD= Painted; POLY= Polyethylene
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Parts
and Instruction Manual
Table of Contents
IMPORTANT SAFETY INSTRUCTIONS.............................................................................................. 1
Inspection............................................................................................................................................ 2
Electrical- 115 Volt .............................................................................................................................. 2
Grounding Instructions...................................................................................................................... 2
User Maintenance Instructions ......................................................................................................... 3
Cloth Bag & Hose Assembly.............................................................................................................. 3
Cord Storage....................................................................................................................................... 3
Operation and Filter Care Instructions ............................................................................................. 4
Tank/Filter Set-Up Procedure ............................................................................................................ 4
Procedure for Removing Contaminated Filters and for Cleaning of Contaminated Tank........... 4
Changing the Prefilter ........................................................................................................................ 5
Assembly Instructions for Dry Recovery - Models 30/55 gallon .................................................... 5
Emptying Procedure After Dry Recovery ......................................................................................... 5
Exploded Views............................................................................................................................... 6
Main Assembly ................................................................................................................................ 6
Lid Assembly ................................................................................................................................... 7
Lid Assembly BOM.......................................................................................................................... 8
Tank Assembly - 15 Gallon.............................................................................................................. 9
Tank Assembly - 15 Gallon BOM...................................................................................................10
Tank Assembly - 30 & 55 Gallon ................................................................................................... 11
Adapter Assembly ......................................................................................................................... 12
Dolly Assembly.............................................................................................................................. 13
Bag Assembly ............................................................................................................................... 14
Minuteman International Made Simple Commercial Limited Warranty........................................ 15
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Parts and Instruction Manual
Page 6
Item Part No. Description
1 801085 (85) Lid Asy Comp
801105 (105) Lid Asy Comp
801130 (130) Lid Asy Comp
2 805058 Cloth Bag Asy Comp
3 805038 Pkg Disposable Fliter Protector Pkg of 12
4 750221-01 Tank Asy Comp 15 Gallon Stainless Steel
750220-01 Tank Asy Comp 15 Gallon Painted
5 760598 Pkg Disposable Paper Bag
805037 Pkg Disposable Plastic Bag
6 C80601-70 Adapter Comp 30 Gallon
C80601-80 Adapter Comp 55 Gallon
7 805037 Pkg Drum Liner 30 Gallon
805046 Pkg Drum Liner 55 Gallon
8 C90007-80 30 Gallon Drum
900015 PTD 55 Gallon Drum
9 900048 Dolly Cart Comp 30/55 Gallon
Exploded Views
Main Assembly
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Parts and Instruction Manual
Page 7
Lid Assembly
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Parts and Instruction Manual
Page 8
Lid Assembly BOM
ITEM PART NO. REQ’D DESCRIPTION
1 110003 1 MOUNTING PLATE (110038)
2 110012 1 MOUNTING PLATE (110039)
3 110028PKG 1 PREFILTER SLEEVE, PKG OF 6 (110038)
4 110030PKG 1 PREFILTER SLEEVE, PKG OF 6 (110039)
5 110038 1 FILTER-HEPA, 10"
6 110039 1 FILTER-ULPA, X839 SERIES
7 255008 2 BRUSH, CARBON - 105/130
8 255039 1 VACUUM MOTOR, BYPASS 115V-105
9 290030 1 LID GASKET DIECUT 15G 290
10 380001-4 1 VACUUM MOTOR, BYPASS (ECM) 115V-85
11 380005 2 BRUSH, CARBON (ECM) - 85
12 380064 1 RING, FOAM
13 381020 1 CORD-16GA-3 50FT MED GREY
14 450088 1 SPACER-SWITCH, FOAM
15 710329 8 SCR-MC 8-32 X .50 ZINC
16 710355 2 SCR-MC RD HD 10-32 X .50 ZINC
17 711124 1 SCR-ST-B 10 X .37 NI
18 711126 6 SCR-ST-B 10 X .75
19 711310 2 NUT-HEX 10-32 ST PL
20 711373 4 NUT-NYLOC 1/4-20
21 711502 8 WSR-FLT #8
22 711505 2 WSR-FLT 1/4
23 711519 4 WSR-FLT .25 X 1.01 X .06
24 711552 8 WSR-INT LOCK #8
25 711553 3 WSR-INT LOCK #10
26 711803 2 PIN-COTTER .06 X .75
27 712532 3 SCR-MC 10-24 X 1.00 SS
28 712908 3 NUT-FLANGED WIZZ 10-24
29 715029 1 DECAL-NAME PLATE SERIAL
30 715069 1 DECAL-FILTERS CHECK
31 715102 1 DECAL-P/V HEPA 85
31A 715103 1 DECAL-P/V HEPA 105
31B 715104 1 DECAL-P/V HEPA 130
32 715115 1 DECAL-WARNING PV DRY
33 715501 1 DECAL-MADE IN USA
34 740014 4 QC-14-16G 1/4 FULL INS FEMALE
35 740088 1 SWITCH-VAC LIGHT SENSOR
36 740116-1 1 WIRE ASSY 16G GRN/YEL 14.50"
37 760212 1 VAC SENSOR TUBE
38 760213 1 VENTURI TUBE
39 760896PLT 1 SHROUD, MOTOR PLATED
40 760897PLT 1 MOTOR COVER PLATED P/V
41 760898PLT 1 CAP MOTOR P/V PLATED
42 760899 1 HANDLE BAIL PIC VAC
43 760903 1 MOTOR LID ASY PV HEPA
44 760904 1 BUSHING-SNUB .375 X .469 X .43
45 760905 1 GASKET, FILTER MOUNTING PLATE
46 809754 1 SWITCH-ROCKER
47 828995 2 GASKET-NEOP 2.5X6X.62
48 831478 1 GASKET-NEOP 6 X 7.5 X .37
49 831484 1 GASKET 3.5 X 4.5 X .37
50 831524 1 VACUUM MOTOR, 3-STAGE 115V-130
51 831626 1 GASKET 4 X 7.37 X .250
52 831652 3 SPACER-.264 X .344 X .750 ALM
53 832070 2 CONNECTOR
54 833237 1 STRAIN RELIEF W/ NUT
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Parts and Instruction Manual
Page 9
Tank Assembly - 15 Gallon
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Parts and Instruction Manual
Page 10
Item Part No. Qty. Description
1 900001PTD 1 Tank, PTD 15 Gal
1A 900003POL 1 Tank, Polished 15 Gal SS
2 711352 2 Nut-Acorn 1/4-20
3 900038 2 Clamp, Handle
4 390001 1 Trigger with Pins
5 761054 2 Latch
6 900037PLT 1 Handle, Plated
7 711310 2 Nut-Hex 10-32 ST PL
8 711543 2 Washer-Helical #10
9 711503 2 Washer-Flat #10
10 711304 1 Nut-Hex 8-32
11 711542 1 Washer-Helical #8
12 711502 1 Washer-Flat #8
13 900035 1 Deflector, Intake
14 390016 1 Molded Downtube, New Style
15 711713 2 Retaining Ring-E Ext
16 710530 1 SCR-MC 8-32 x .5 BR
17 390087 1 Gasket
18 390002 1 Spring
19 390101 1 Intake Aluminum
20 710154 2 SCR-MC 10-32 x .562 SS
21 711915 4 Rivet-Tube .19X.28
22 900033 2 Caster, Swivel
23 711005 4 SCR-SK 1/4-20 x .31
24 711006 6 SCR-SK 1/4-20 x .62
25 760984PTD 1 Bracket, Wheel
26 900066 2 Axle
27 711524 2 Washer-Wave .52 x .87 x .01
28 900040 2 Wheel
29 130032 2 Cap, Retainer
30 711591 4 Washer-Rubber
31 711505 4 Washer-Flat
32 711202 2 Blt-HH 1/4-20 X .50
33 711594 2 Washer-Flat .88 x .03 NI
34 390110 1 Intake Assy Aluminum
*** 390013 Molded Adapter 1-1/4
*** 390014 Molded Adapter 1-1/2
*** 390019 Molded Adapter 2
Tank Assembly - 15 Gallon BOM
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Parts and Instruction Manual
Page 11
Item Part No. Qty Description
1 900078PTD 1 Tank 30 Gal. PTD Less Handles
1a 900015PTD 1 Tank 55 Gal. PTD No Handles
2 900047 1 Dump Valve
3 900031POL 2 Handle, Tank Polished
4 711203 4 BLT, HH 1/4-20 x .62
5 711591 4 Washer, Rubber
6 711505 4 WSR, Flat 1/4
*** C90007-80 Tank 30 Gal. Complete
*** 805037PKG Drum Liner 30 Gal. Pkg. 12
*** 805046PKG Drum Liner 55 Gal. Pkg. 12
Tank Assembly - 30 & 55 Gallon
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Parts and Instruction Manual
Page 12
Item Part No. Qty Description
1 806016PTD 1 55 Gal. Adapter Painted
1a 806015PTD 1 30 Gal. Adapter Painted
2 390110 1 Intake Assy Aluminum
3 900035 1 Deflector, Intake
4 761054 2 Latch
5 390087 1 Gasket Diecut Poron Intake
6 806006 1 Gasket, Raw
7 710530 1 SCR-MC 8-32 x .50 BR
8 712824 2 SCR-THMS 10-24 x .75 STPL
9 711915 4 Rivet-Tube .19 x .28 NI PL
10 711503 6 WSR-Flat #10
11 711543 2 WSR-Helical #10
12 712638 2 Nut Hex 10/24 SS Nyloc
13 711502 1 WSR-Flat #8
14 711542 1 WSR-Helical #8
15 711304 1 Nut-Hex 8-32 STPL
**** C80601-70 30 Gal. Adapter Assy.
**** C80601-80 55 Gal. Adapter Assy.
Adapter Assembly
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Parts and Instruction Manual
Page 13
Item Part No. Qty Description
1 750045 1 Weldment dolly 30/55
2 900051 1 Weldment, handle
3 900052 2 Grip, handle
4 900080 1 Spring, torsion RH
5 900081 1 Spring LH
6 711642 2 Rollpin
7 761050 2 Caster, rigid 5"
8 761049 2 Caster, swivel 5"
9 711545 16 WSR, helical Spr Loc 5/16
10 711379 16 Nut-Flanged Wizz 5/16-18
*** 900048 Dolly cart complete
Dolly Assembly
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Parts and Instruction Manual
Page 14
Item Part No. Qty. Description
1 760131 1 Molded bag ring
2 750097 1 Bag frame
3 805054 1 Cloth bag only
4 805058 1 Bas assy. complete
Bag Assembly
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