Mitsubishi FX1S-10MR-ES/UL User manual

HARDWARE MANUAL
FX1S SERIES PROGRAMMABLE CONTROLLERS

FX2NC Series Programmable Controllers
Foreword
• This manual contains text, diagrams and explanations which will guide the reader in the correct installation
and operation of the FX1S Series Programmable Controllers. It should be read and understood before
attempting to install or use the unit.
• Further information can be found in the FX Series Programming Manual II.
• If in doubt at any stage of the installation of an FX1S Series Programmable Controller always consult a
professional electrical engineer who is qualified and trained to the local and national standards which apply to
the installation site.
• If in doubt about the operation or use of FX1S Series Programmable Controller please consult the nearest
Mitsubisi Electric distributor.
• This manual is subject to change without notice.

i
FX1S Series Programmable Controllers
Hardware Manual
FX1S Series Programmable Controllers
Manual number :JY992D83901
Manual revision :D
Date :August 2000

FX1S Series Programmable Controllers
ii
Guidelines for the Safety of the User and Protection of the FX1S.
This manual provides information for the use of the FX1S. The manual has been written to be
used by trained and competent personnel. The definition of such a person or persons is as
follows:
a) Any engineer who is responsible for the planning, design and construction of automatic
equipment using the product associated with this manual, should be of a competent
nature, trained and qualified to the local and national standards required to fulfill that
role. These engineers should be fully aware of all aspects of safety with regards to
automated equipment.
b) Any commissioning or service engineer must be of a competent nature, trained and
qualified to the local and national standards required to fulfill that job. These engineers
should also be trained in the use and maintenance of the completed product. This
includes being completely familiar with all associated documentation for said product. All
maintenance should be carried out in accordance with established safety practices.
c) All operators of the completed equipment should be trained to use that product in a safe
and coordinated manner in compliance to established safety practices. The operators
should also be familiar with documentation which is connected with the actual operation
of the completed equipment.
Note : The term ‘completed equipment’ refers to a third party constructed device which
contains or uses the product associated with this manual.

FX1S Series Programmable Controllers
iii
Notes on the Symbols Used in this Manual
At various times through out this manual certain symbols will be used to highlight points of
information which are intended to ensure the user’s personal safety and protect the integrity of
equipment. Whenever any of the following symbols are encountered its associated note must
be read and understood. Each of the symbols used will now be listed with a brief description of
its meaning.
Hardware Warnings
1) Indicates that the identified danger WILL cause physical and property damage.
2) Indicates that the identified danger could POSSIBLY cause physical and property
damage.
3) Indicates a point of further interest or further explanation.
Software Warnings
4) Indicates special care must be taken when using this element of software.
5) Indicates a special point which the user of the associate software element should
be aware.
6) Indicates a point of interest or further explanation.

FX1S Series Programmable Controllers
iv
• Under no circumstances will Mitsubishi Electric be liable for any consequential damage that
may arise as a result of the installation or use of this equipment.
• All examples and diagrams shown in this manual are intended only as an aid to
understanding the text, not to guarantee operation. Mitsubishi Electric will accept no
responsibility for actual use of the product based on these illustrative examples.
• Owing to the very great variety in possible application of this equipment, you must satisfy
yourself as to its suitability for your specific application.

v
Table of Contents
Guideline..............................................................................................ii
1. Introduction............................................................................................1-1
1.1 Model Name ........................................................................................................1-4
1.2 World Specification..............................................................................................1-5
1.3 Serial Numbers....................................................................................................1-5
1.4 Configuration .......................................................................................................1-6
1.4.1 Unit Accessories........................................................................................................1-7
1.4.2 Limits of Expansion ...................................................................................................1-8
1.5 EEProm Backup Data..........................................................................................1-8
2. Terminal Layouts...................................................................................2-1
2.1 FX1S-**MR-ES/UL ..............................................................................................2-1
2.2 FX1S-**MR-DS....................................................................................................2-2
2.3 FX1S-**MT-DSS..................................................................................................2-3
FX
1S
Series Programmable Controllers

FX1S Series Programmable Controllers
vi
3. Installation Notes...................................................................................3-1
3.1 Product Outline....................................................................................................3-2
3.2 FX1S RUN/STOP Control ....................................................................................3-3
3.3 General Specifications.........................................................................................3-4
3.4 PLC Mounting Arrangements ..............................................................................3-5
3.5 DIN Rail Mounting ...............................................................................................3-6
3.6 Termination of Screw Terminals..........................................................................3-6
3.7 Installing Optional Units.......................................................................................3-7
3.7.1 Special Function Boards ...........................................................................................3-7
3.7.2 FX1N-5DM Display Module.......................................................................................3-8
4. Power Supply........................................................................................4-1
4.1 Wiring Techniques...............................................................................................4-1
4.2 Wiring Cautions ...................................................................................................4-1
4.3 Power Supply ......................................................................................................4-1
4.4 Power Supply Characteristics..............................................................................4-2
4.5 Power Supply Input Wiring ..................................................................................4-3
4.6 Earthing / Grounding ...........................................................................................4-5

FX1S Series Programmable Controllers
vii
5. Inputs.....................................................................................................5-1
5.1 24V DC Input Specifications................................................................................5-1
5.2 Wiring Diagrams..................................................................................................5-2
5.2.1 Input Wiring ...............................................................................................................5-2
5.2.2 Input Circuit Connection............................................................................................5-3
5.2.3 Diodes and Inputs Connected in Series....................................................................5-3
5.2.4 Resistors and Inputs Connected in Parallel ..............................................................5-4
6. Outputs..................................................................................................6-1
6.1 Relay Output Example.........................................................................................6-2
6.2 Reliability Tests ...................................................................................................6-3
6.3 Response Times..................................................................................................6-4
6.4 Transistor Output Examples................................................................................6-5
6.5 Applying Safe Loads............................................................................................6-6

FX1S Series Programmable Controllers
viii
7. Diagnostics............................................................................................7-1
7.1 Preliminary Checks..............................................................................................7-1
7.2 ERROR LED ON (CPU ERROR) ........................................................................7-2
7.3 Common Errors ...................................................................................................7-3
7.4 Maintenance........................................................................................................7-3
7.5 Operation and Error Flags...................................................................................7-4
7.6 PLC Status Registers .........................................................................................7-5
7.7 Error Registers ....................................................................................................7-6
7.8 Error Codes .........................................................................................................7-7
7.9 Instruction List .....................................................................................................7-8
7.10 Device List.........................................................................................................7-11

1Introduction
2 Terminal Layouts
3 Installation Notes
4 Power Supply
5 Inputs
6 Outputs
7 Diagnostics
FX1S Series Programmable Controller Introduction 1

Introduction 1FX1S Series Programmable Controller

FX1S Series Programmable Controller Introduction 1
1-1
1. Introduction
This manual covers the hardware installation instructions for the FX1S Series Programmable
Logic Controller.
Table 1.1: AC Power, Relay Output Units
Table 1.2:
DC Power, Relay Output Units
MODEL INPUT OUTPUT POWER
SUPPLY DIMENSIONS mm (inches) MASS(WEIGHT) kg (lbs)
QTY TYPE QTY TYPE
FX1S-10MR-ES/UL 6
24V DC
Sink /
Source
4
Relay 85 - 264
VAC
60
(2.4) 90
(3.5) 75 (3.0)
0.30
(0.66)
FX1S-14MR-ES/UL 8 6
FX1S-20MR-ES/UL 12 8 75
(3.0) 0.40 (0.88)
FX1S-30MR-ES/UL 16 14 100
(3.9) 0.45 (0.99)
MODEL INPUT OUTPUT POWER
SUPPLY DIMENSIONS mm (inches) MASS(WEIGHT) kg (lbs)
QTY TYPE QTY TYPE
FX1S-10MR-DS 6
24V DC
Sink /
Source
4
Relay 24 VDC
+10, -15%
60
(2.4) 90
(3.5) 49 (1.9)
0.22
(0.48)
FX1S-14MR-DS 8 6
FX1S-20MR-DS 12 8 75
(3.0) 0.30 (0.66)
FX1S-30MR-DS 16 14 100
(3.9) 0.35 (0.77)

FX1S Series Programmable Controller Introduction 1
1-2
Table 1.3: DC Power Transistor Output Units
MODEL INPUT OUTPUT POWER
SUPPLY DIMENSIONS mm (inches)
MASS
(WEIGHT)
kg (lbs)
QTY TYPE QTY TYPE
FX1S-10MT-DSS 6
24V DC
Sink /
Source
4
Transistor
(Source) 24 VDC
+10, -15%
60
(2.4) 90
(3.5) 49 (1.9)
0.22
(0.48)
FX1S-14MT-DSS 8 6
FX1S-20MT-DSS 12 8 75
(3.0) 0.30 (0.66)
FX1S-30MT-DSS 16 14 100
(3.9) 0.35 (0.77)

FX1S Series Programmable Controller Introduction 1
1-3
Figure 1.1: FX
1S
Outline Drawing
The distance between the vertical centerlines is 8mm (0.31”) less than the width of the unit.
Please see previous page for each model’s width measurement.
POWER
ERROR
IN
OUT
45
23
RUN
01
6754
01
23
W
W-8
75 (ES/UL) / 49 (DS, DSS)
82
90
2-
φ
4.5
DIN Rail
(35mm)
FX
1S
-14MR
14MR
- ES/UL
Y3
0V Y5 Y0 Y2Y1
COM2COM1
24V COM0 Y4
X4 X5 X6
LN
X0 X2
S/S X7X1 X3 100 - 240
VAC

FX1S Series Programmable Controller Introduction 1
1-4
1.1 Model Name
Table 1.4: Model Table
FX1S-14MR-ES/UL
C)
A)
B)
D)
F)
E)
A) PLC type: FX1S
B) Total number of I / O channels
C) Unit type
M MPU - main unit
D)
Output type
R Relay
T Transistor
E)
Features
Omit AC Power Supply, Japanese specification
D DC Power Supply, Japanese specification
DS DC Power Supply, World specification, Relay
Output
DSS DC Power Supply, World specification, DC source
transistor output
ES AC Power Supply, World specification, relay
output
F) UL CE, UL registered product

FX1S Series Programmable Controller Introduction 1
1-5
1.2 World Specification
Table 1.5: World / Japanese Specifications
1.3 Serial Numbers
Table 1.6: Notes on Serial Numbers
Input
Sink / Source World spec models : SINK / SOURCE Japanese models : ALWAYS SINK
Outputs
Transistor World spec models : ALWAYS SOURCE Japanese models : ALWAYS SINK
1) Production year
2) Production month
3) Production serial number
SERIAL NO.: 9 X 3267 3)
1)
2)
e.g.
9=1999
0=2000 1 - 9 = Jan - Sept
X = Oct
Y=Nov
Z=Dec

FX1S Series Programmable Controller Introduction 1
1-6
1.4 Configuration
Figure 1.2: Schematic System
Note: The FX1S can use one unit or communication board per square B, C, and G concurrently.
B
FX
1N
-5DM
FX
1N
-EEPROM-8L
FX
1S
-10MR-ES/UL
FX
1S
-14MR-ES/UL
FX
1S
-20MR-ES/UL
FX
1S
-30MR-ES/UL
FX
1S
-10MR-DS
FX
1S
-14MR-DS
FX
1S
-20MR-DS
FX
1S
-30MR-DS
FX
1S
-10MT-DSS
FX
1S
-14MT-DSS
FX
1S
-20MT-DSS
FX
1S
-30MT-DSS
FX
1N
-232-BD
FX
1N
-422-BD
FX
1N
-485-BD
FX
1N
-CNV-BD
FX
1N
-8AV-BD
A
C
1
2
3
D
RS 422/RS 232 CONVERTER
FX-232AW(C)
FX-10DU-E FX-40DU-ES
FX-20DU-E FX-40DU-TK -ES
FX-25DU-E FX-50DU-TKS-E
FX-30DU-E
F930GOT F940GOT
FX-10DM-E
F
FX-10P-E
FX-20P-E
H
GX-Developer
MELSEC MEDOC PLUS
FX-PCS/WIN-E
MELSEC MEDOC
FX-PCS/AT-EE
E
FX
0N
-232ADP*
FX
0N
-485ADP*
*used with
FX
1N
-CNV-BD
G
1

FX1S Series Programmable Controller Introduction 1
1-7
1.4.1 Unit Accessories
Table 1.7: Configuration Notes
AFX
1S Controller Main Body
BFX
1N Memory Cassette or Display Unit
CFX
1N Expansion Boards
DFX
0N Network Adaptors
E Programming Cables
F Programming Software
G HMI Devices, F900 GOT and FX-DU Series
H Dedicated Programming Tools
Table 1.8: Connection Ports
1Memory Port
2Extension Board Port
3Programming Port

FX1S Series Programmable Controller Introduction 1
1-8
1.4.2 Limits of Expansion
The following conditions cannot be accomplished the FX1S Series PLC:
- The use of Special Function Blocks.
- Supply a 5V DC service supply.
-UseFX
1N-422-BD + FX-2PIF.
- Use the FX1N-5DM and the FX-10DM concurrently.
- Use more than one FX-10DM at the same time. For example, the configuration
FX-10DM + (FX1N-422-BD + FX-10DM) is not allowed.
1.5 EEProm Backup Data
FX1S existing data will be kept for 5 minutes during power down before the data is lost.
The capacitor backed memory will retain programs for 10 days and the capacitor requires 30
minutes to recharge upon powerup.