MK Diamond Products MK-101 PRO24 User manual

02.2015
MK-101 Pro24
MK-101 PRO24 TILE SAW
OWNER’S MANUAL PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Revision 303
Manual Part No. 158808

48
MK-101 Pro24 EXPLODED VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
MK-101 Pro24 Tile Saw
Part# 153243

49
ITEM DESCRIPTION PART # QTY
1 FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 1
2HOSE, VINYL 1/4 X 3/8 (6.0’) 132951 1
3CASTING, ACC DUAL FLAT - COMP 134577 1
4WRENCH, TILE SAW NUT 15/16 134684 1
5WASHER, FLAT, SAE, 3/8 150923 1
6PUMP, WATER 115V/60HZ UL/CSA 151271 1
7SCREW, HEX HD, 5/16 - 18 X 1 151743 2
8WASHER, LOCK, SPLIT, 5/16 151747 2
9WASHER, FLAT, SAE, 5/16 151754 2
10 SCREW, WING, 1/4 - 20 X 1/2 151888 1
11 WASHER, FLAT, SAE, 1/4 151915 1
12 WASHER, LOCK, SPLIT, 1/4 152591 1
13 CASTING, ACC BULLNOSE LRG - COMP 153201 1
14 PAN, WATER 153262 1
15 CLAMP, HOSE, 1/4 - 1/2 FLOW 154394 1
16 KNOB, TRI PLASTIC MK-660 1 -1/2 156770-02 1
17 SCREW HEX HD 1/4 - 20 X 1 - 1/4 157145 1
18 STOP, CUTTING HEAD 157728 1
19 ASSY, DC CUTTING HD, MK-101PRO 158481 1
20 KNOB, RUBBER, 1/4 - 20 X 3/4” LONG 159428-1 3
21 PROTRACTOR, 90 DEG 159429 1
22 DRAIN PLUG, W/RING 159529 1
23 STRAP, 9” DRAIN PLUG 159530 1
24 RIP GUIDE, LARGE DIE CAST 159751 1
25 GUARD, SPLASH 160310 1
26 ASSY, TABLE, PRO-24 160378 1
27 MK-225 10 X 050 X 5/8 4MM SAWS 160593 1
28 SHEET, WARNING LABELS, TILE SAW 166012 1
29 ASSY, FRAME AND POST, 101 PRO24 170477 1
MK-101 Pro24 PARTS LIST
MK-101 Pro24 Assembly Part# 153243

50
ITEM DESCRIPTION PART # QTY
1 WASHER, LOC, SPLIT, 3.8 150925 2
2SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2 153710 1
3SHAFT, 12.88 PIVTO 155530 1
4PLATE, PRESSURE 155671 1
5SCREW, 3/8 -16 X 2 - 1/2 HEX HEAD CAP 156030 2
6CASTING, POST, PRO24 OFFSET-COMP 158405 1
7PLUG, PLASTIC, 1 SQ - 14 -20 GA 160727-1 2
8FRAME, 10” TILE SAW, 24” RIP 168021-24 1
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
3
2
4
5
6
7
8
Frame Assembly
Part# 170477

51
ITEM DESCRIPTION PART # QTY
1 CASTING, 101/990 LNR BRG MT - COM 135855 1
2SCREW, HEX HD, 5/16 - 18 X 1 151743 4
3WASHER, LOCK, SPLIT, 5/16 151747 4
4WASHER, FLAT, SAE, 5/16 151754 4
5ASSY, WHEEL BRKT TSAW 151756 1
6SPACER, GUIDE BAR COVER, COMMON 152393 2
7COVER, 3/4 X 37 GUIDE BAR 153219 1
8BAR, 3/4 X 37 LINEAR GUIDE, 101 153492 1
9SCREW, 1/4 - 20 X 5/16 SOCKET HEAD SET 154226 2
10 CAST, TABLE, PRO24, OVRMLD - COMP 161182 1
11 TABLE, EXTENSION (COMP) 162075 1
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
5
6
7
8
9
10
11
2
2
3
3
4
4
Table Assembly
Part# 160378

52
ITEM DESCRIPTION PART # QTY
1 WHEEL, ROLLER TSAW 151799 1
2NUT, HEX, 1/4 - 20 151893 1
3SCREW, HEX HEAD 1/4 - 20 X 1 - 1/2 151914 1
4WASHER, FLAT, SAE, 1/4 151915 1
5BRACKET, ROLLER WHEEL 154021 1
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
2
3
4
5
Assy, Wheel Brkt TSaw
Part# 151756

53
ITEM DESCRIPTION Part # Qty
1 KEY, 3/16 SQ X 1 -1/8 150344 1
2WASHER, FLAT, SAE, 1/4 151915 6
3SCREW, HEX HD, 1/4 - 20 X 3/4 152370 5
4ASSY, BLADE GUARD, 101 152582 1
5WASHER, LOCK, SPLIT, 1/4 152591 6
6SCREW, HEX HD TAP, 1/4 - 20 X 1 152676 1
7SCREW, 5/16 - 18 X 3/8 SOCKET HEAD SET 157083 1
8ASSY, SUB, CTTG HEAD MK-101 158191 1
9BELT, 6J260 158194 1
10 PULLEY, 6J19 X 5.8 BORE 158199 1
11 CASTING, 101 BELT GUARD - COMP 158319-01 1
12 BRACKET, INNER BELTGUARD 158611 1
13 ASSY, MTR 1.5HP, 120V, 60 HZ 160486 1
2
3
5
6
8
9
11
12
13
2
2
2
3
3
5
5
5
1
4
7
10
INCLUDED WITH ITEM 8
INCLUDED WITH ITEM 8
Cutting Head
Part# 158481
MK-101 Pro24 EXPLODED VIEW & PARTS LIST

54
Assy, Sub Cutting Head 101
Part# 158191
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
2
3
4
22
5
7
8
9
21
10
11
12
13
14
15
16
17
18
19
20
23
1
10
ITEM # DESCRIPTION PART # QTY.
1NUT, HEX, 5/16 - 18 101196 5
2FLANGE, OUTER, 2 - 3/8 135830 1
3NUT, HEX, 5/8-18 135848 1
4BEARING, BALL, 17X40X12MM 137711 2
5KEY, 3/16 SQ X 1-1/8 150344 1
6 WASHER, FLAT, SAE, 3/8 150923 1
7 SCREW, HEX HD, 5/16-18X1 151743 4
8NUT, WING, NYLK, 5/16-18 151746 1
9 WASHER, LOCK, SPLIT, 5/16 151747 4
10 WASHER, FLAT, SAE, 5/16 151754 5
11 STRAP, 1 INCH, MOTOR ADJ. 152673 1
12 BUMPER, RUBBER, 1/2 DIA 152674 1
13 BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP 153147 1
14 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET 157083 1
15 PULLEY, 6J19 X 5/8 BORE 158199 1
16 BUTTON, SHAFT LOCK 158200 1
17 SPRING, BLADE SHAFT LOCK 158201 1
18 RING, 1/4 E-STYLE RETAINING 158202 1
19 SHAFT, BLADE 158222 1
20 CASTING, 10” CTTG HEAD - COMP 158224 1
21 SCREW, HEX HD, TAP, 5/16-18X3 162473 1
22 FLANGE, Ø 2-3/8 INNER 162758 1
23 SPACER, 9/16X5/16X1.5, PLAS 170824 1

55
ITEM DESCRIPTION Part # Qty
1 TERMINAL, 16 - 14 AWG X #10 RING 154540 1
2ASSY, SWITCH BOX, 30AMP, LTF11 161101 1
3MTR, 1-1/2HP, 115V, SBOX, GRN 169223G 1
1
2
3
Motor
Part# 160486
MK-101 Pro24 EXPLODED VIEW & PARTS LIST

56
ITEM DESCRIPTION Part # Qty
1 WASHER, #10 SAE FLAT 154369 1
2SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 4
3WASHER #10, INTERNAL TEETH 158336 2
4BUSHING, SWITCH, 30 AMP 158799 1
5BOX, 30A SWITCH (COMP) 159487 1
6SWITCH, 30 AMP MOTOR CONTROLLER 159488 1
7PLATE, MOUNTING, SWITCH 159489 2
8LEVER, ON/OFF, 30 AMP SWITCH 159490 1
9GASKET, COVER, 30 AMP SWITCH 159491 1
10 SEAL, LEVER, 30 AMP SWITCH 159492 1
11 SCREW, FLAT HD PHIL 6 - 32 X 5/16 159493 6
12 SCREW, PAN HD PHIL 10 -24 X 5/16 159494 1
13 COVER, 30A SWITCH (COMP) 159539 1
14 LEVER, ACTUATOR (COMP) 159540 1
15 STRAIN RELIEF, HEYCO 3213 159582 1
16 SCREW, HEX HD FL 10 - 24X 5/16 159597 1
Switch Box
Part# 161101
MK-101 Pro24 EXPLODED VIEW & PARTS LIST