MK Diamond Products MK-101 PRO24 User manual

02.2015
MK-101 Pro24
MK-101 PRO24 TILE SAW
OWNER’S MANUAL PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
Revision 303
Manual Part No. 158808

48
MK-101 Pro24 EXPLODED VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
MK-101 Pro24 Tile Saw
Part# 153243

49
ITEM DESCRIPTION PART # QTY
1 FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 1
2HOSE, VINYL 1/4 X 3/8 (6.0’) 132951 1
3CASTING, ACC DUAL FLAT - COMP 134577 1
4WRENCH, TILE SAW NUT 15/16 134684 1
5WASHER, FLAT, SAE, 3/8 150923 1
6PUMP, WATER 115V/60HZ UL/CSA 151271 1
7SCREW, HEX HD, 5/16 - 18 X 1 151743 2
8WASHER, LOCK, SPLIT, 5/16 151747 2
9WASHER, FLAT, SAE, 5/16 151754 2
10 SCREW, WING, 1/4 - 20 X 1/2 151888 1
11 WASHER, FLAT, SAE, 1/4 151915 1
12 WASHER, LOCK, SPLIT, 1/4 152591 1
13 CASTING, ACC BULLNOSE LRG - COMP 153201 1
14 PAN, WATER 153262 1
15 CLAMP, HOSE, 1/4 - 1/2 FLOW 154394 1
16 KNOB, TRI PLASTIC MK-660 1 -1/2 156770-02 1
17 SCREW HEX HD 1/4 - 20 X 1 - 1/4 157145 1
18 STOP, CUTTING HEAD 157728 1
19 ASSY, DC CUTTING HD, MK-101PRO 158481 1
20 KNOB, RUBBER, 1/4 - 20 X 3/4” LONG 159428-1 3
21 PROTRACTOR, 90 DEG 159429 1
22 DRAIN PLUG, W/RING 159529 1
23 STRAP, 9” DRAIN PLUG 159530 1
24 RIP GUIDE, LARGE DIE CAST 159751 1
25 GUARD, SPLASH 160310 1
26 ASSY, TABLE, PRO-24 160378 1
27 MK-225 10 X 050 X 5/8 4MM SAWS 160593 1
28 SHEET, WARNING LABELS, TILE SAW 166012 1
29 ASSY, FRAME AND POST, 101 PRO24 170477 1
MK-101 Pro24 PARTS LIST
MK-101 Pro24 Assembly Part# 153243

50
ITEM DESCRIPTION PART # QTY
1 WASHER, LOC, SPLIT, 3.8 150925 2
2SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2 153710 1
3SHAFT, 12.88 PIVTO 155530 1
4PLATE, PRESSURE 155671 1
5SCREW, 3/8 -16 X 2 - 1/2 HEX HEAD CAP 156030 2
6CASTING, POST, PRO24 OFFSET-COMP 158405 1
7PLUG, PLASTIC, 1 SQ - 14 -20 GA 160727-1 2
8FRAME, 10” TILE SAW, 24” RIP 168021-24 1
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
3
2
4
5
6
7
8
Frame Assembly
Part# 170477

51
ITEM DESCRIPTION PART # QTY
1 CASTING, 101/990 LNR BRG MT - COM 135855 1
2SCREW, HEX HD, 5/16 - 18 X 1 151743 4
3WASHER, LOCK, SPLIT, 5/16 151747 4
4WASHER, FLAT, SAE, 5/16 151754 4
5ASSY, WHEEL BRKT TSAW 151756 1
6SPACER, GUIDE BAR COVER, COMMON 152393 2
7COVER, 3/4 X 37 GUIDE BAR 153219 1
8BAR, 3/4 X 37 LINEAR GUIDE, 101 153492 1
9SCREW, 1/4 - 20 X 5/16 SOCKET HEAD SET 154226 2
10 CAST, TABLE, PRO24, OVRMLD - COMP 161182 1
11 TABLE, EXTENSION (COMP) 162075 1
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
5
6
7
8
9
10
11
2
2
3
3
4
4
Table Assembly
Part# 160378

52
ITEM DESCRIPTION PART # QTY
1 WHEEL, ROLLER TSAW 151799 1
2NUT, HEX, 1/4 - 20 151893 1
3SCREW, HEX HEAD 1/4 - 20 X 1 - 1/2 151914 1
4WASHER, FLAT, SAE, 1/4 151915 1
5BRACKET, ROLLER WHEEL 154021 1
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
2
3
4
5
Assy, Wheel Brkt TSaw
Part# 151756

53
ITEM DESCRIPTION Part # Qty
1 KEY, 3/16 SQ X 1 -1/8 150344 1
2WASHER, FLAT, SAE, 1/4 151915 6
3SCREW, HEX HD, 1/4 - 20 X 3/4 152370 5
4ASSY, BLADE GUARD, 101 152582 1
5WASHER, LOCK, SPLIT, 1/4 152591 6
6SCREW, HEX HD TAP, 1/4 - 20 X 1 152676 1
7SCREW, 5/16 - 18 X 3/8 SOCKET HEAD SET 157083 1
8ASSY, SUB, CTTG HEAD MK-101 158191 1
9BELT, 6J260 158194 1
10 PULLEY, 6J19 X 5.8 BORE 158199 1
11 CASTING, 101 BELT GUARD - COMP 158319-01 1
12 BRACKET, INNER BELTGUARD 158611 1
13 ASSY, MTR 1.5HP, 120V, 60 HZ 160486 1
2
3
5
6
8
9
11
12
13
2
2
2
3
3
5
5
5
1
4
7
10
INCLUDED WITH ITEM 8
INCLUDED WITH ITEM 8
Cutting Head
Part# 158481
MK-101 Pro24 EXPLODED VIEW & PARTS LIST

54
Assy, Sub Cutting Head 101
Part# 158191
MK-101 Pro24 EXPLODED VIEW & PARTS LIST
1
2
3
4
22
5
7
8
9
21
10
11
12
13
14
15
16
17
18
19
20
23
1
10
ITEM # DESCRIPTION PART # QTY.
1NUT, HEX, 5/16 - 18 101196 5
2FLANGE, OUTER, 2 - 3/8 135830 1
3NUT, HEX, 5/8-18 135848 1
4BEARING, BALL, 17X40X12MM 137711 2
5KEY, 3/16 SQ X 1-1/8 150344 1
6 WASHER, FLAT, SAE, 3/8 150923 1
7 SCREW, HEX HD, 5/16-18X1 151743 4
8NUT, WING, NYLK, 5/16-18 151746 1
9 WASHER, LOCK, SPLIT, 5/16 151747 4
10 WASHER, FLAT, SAE, 5/16 151754 5
11 STRAP, 1 INCH, MOTOR ADJ. 152673 1
12 BUMPER, RUBBER, 1/2 DIA 152674 1
13 BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP 153147 1
14 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET 157083 1
15 PULLEY, 6J19 X 5/8 BORE 158199 1
16 BUTTON, SHAFT LOCK 158200 1
17 SPRING, BLADE SHAFT LOCK 158201 1
18 RING, 1/4 E-STYLE RETAINING 158202 1
19 SHAFT, BLADE 158222 1
20 CASTING, 10” CTTG HEAD - COMP 158224 1
21 SCREW, HEX HD, TAP, 5/16-18X3 162473 1
22 FLANGE, Ø 2-3/8 INNER 162758 1
23 SPACER, 9/16X5/16X1.5, PLAS 170824 1

55
ITEM DESCRIPTION Part # Qty
1 TERMINAL, 16 - 14 AWG X #10 RING 154540 1
2ASSY, SWITCH BOX, 30AMP, LTF11 161101 1
3MTR, 1-1/2HP, 115V, SBOX, GRN 169223G 1
1
2
3
Motor
Part# 160486
MK-101 Pro24 EXPLODED VIEW & PARTS LIST

56
ITEM DESCRIPTION Part # Qty
1 WASHER, #10 SAE FLAT 154369 1
2SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 4
3WASHER #10, INTERNAL TEETH 158336 2
4BUSHING, SWITCH, 30 AMP 158799 1
5BOX, 30A SWITCH (COMP) 159487 1
6SWITCH, 30 AMP MOTOR CONTROLLER 159488 1
7PLATE, MOUNTING, SWITCH 159489 2
8LEVER, ON/OFF, 30 AMP SWITCH 159490 1
9GASKET, COVER, 30 AMP SWITCH 159491 1
10 SEAL, LEVER, 30 AMP SWITCH 159492 1
11 SCREW, FLAT HD PHIL 6 - 32 X 5/16 159493 6
12 SCREW, PAN HD PHIL 10 -24 X 5/16 159494 1
13 COVER, 30A SWITCH (COMP) 159539 1
14 LEVER, ACTUATOR (COMP) 159540 1
15 STRAIN RELIEF, HEYCO 3213 159582 1
16 SCREW, HEX HD FL 10 - 24X 5/16 159597 1
Switch Box
Part# 161101
MK-101 Pro24 EXPLODED VIEW & PARTS LIST

57
ITEM DESCRIPTION Part # Qty
1 SCREW, 5/16 - 18 X 1/2 SOCKET HEAD SET 152607 3
2ELBOW, 1/8 MNPT X 1/4 BARB 90DEG 154652 1
3TUBE, WATER 155389 2
4CASTING, 101 BLD GUARD-DC-COMP 162481 1
1
2
3
4
Blade Guard
Part# 152582
MK-101 Pro24 EXPLODED VIEW & PARTS LIST

58
ACCESSORIES
ITEM NUMBER DESCRIPTION
1. MK-200, 10 x 5/8 Arbor
2.
MK-215, 10 x 5/8 Arbor
3.
MK-315, 10 x 5/8 Arbor
4. Dual 45° Flat Angle Guide
5. 45° Bullnose Mi-
ter
6. 90° Protrac-
tor
7. Dressing
Stone
8.
9. Saw Tent
137166 Premium grade Diamond Blade for
smooth, chip-free cutting on tile.
128074 Supreme grade diamond blade for hard
materials
153252 Supreme super hi-rim diamond blade
134577-MK
153201-MK
134569-MK
152792
152610
169658
Ground Fault Circuit Interrupter

59

60
MK-101 Pro24 ORDERING AND RETURN INFORMATION
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.

61
MK-101 Pro24 WARRANTY
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
© COPYRIGHT 2014 MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their re-
spective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for
printing.
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY

MK-101 PRO 24 TILE SAW
OWNER’S MANUAL & OPERATING INSTRUCTION
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: [phone]
Phone: [phone]
Fax: [phone]
www.mkdiamond.com