MK Diamond Products BX-4 System manual

MK Diamond Products, Inc.
BX-4
BRICK SAW WITH OR WITHOUT
MISTING DUST CONTROL
OWNER’S MANUAL & OPERATING INSTRUCTIONS
CAUTION:
Read all safety and operating instructions
before using this equipment
Enter the Serial Number of your new saw in the space below.
The Serial Number is located on the left side of the blade guard.
SERIAL NUMBER:
NOTE:
For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.
123456
54 3 21
14
03.2008
Revision 104

BX-4 37
BRICK SAW ELECTRICAL WIRING DIAGRAM
S Tsung
Digitally signed by S Tsung DN: CN = S Tsung, C = US, O = MK Diamond Products, OU = Engineering Date: 2008.02.18 10:42:15 -08'00'

BX-438
ASSEMBLY FINAL (WITHOUT MISTING COMPONENTS)
29
28
31
1
8
11
9
10 20
7
4
5
15 14
12
16
13
19
18
27
26
25
2
3
30
6
2122
23
24
17
32

BX-4 39
.
Y
T
Q
N
O
I
TPI
RC
S
ED
RE
B
M
U
N T
RA
P.
ON M
E
TI
2P
A
C D
N
E
,
YS
S
A1
3
266
1
1
1EMARF
T
HG
I
R ,Y
SSA
4
3
26
6
12
1
EMARF TF
E
L,
YS
SA5326613
1DAEHGNITT
U
C,YS
S
A83
2
6614
2RA
EW
,GNIR5764
6
15
6 164721 SCREW, SOC HD CAP, M8x30mm 8
1HTPED,ROTAC
I
DNI21746
1
7
1BO
N
K,REV
O
C1136
6
18
1IRT
,
BONK2136619
1KCOL,
GN
IHS
U
B7
2
74
6
101
11 164773 SCREW, SOC HD CAP TAPPING, M10x56mm 1
1TOVIP,TFAHS85646121
1G
NI
R
PS,RE
N
IATER
3
13661
3
1
1HL,NOIS
R
OT,GNIR
P
S06646141
4GNIRPS,R
E
CAPS
1
6646151
1HR,NOISROT,
G
N
IR
PS
2
6746161
17 164787 SCREW, SOC SET, M5x16mm 1
18 164775 SCREW, SOC HD CAP, M6x25mm 1
27M ,TALF,REHSAW3084
6
191
20 164789 SCREW, FLAT HD PHIL, M6x13mm 4
1RETAW,NAP43646112
1NIARD,GULP85895122
1E
LB
AT ,
YS
SA33266132
1E
DIUGPIR
,YSS
A03266142
1HSA
L
PS,NIA
T
RUC967
4
6152
1NIATRUCDOR56646162
27 164798 RING, E-RETAINING, 10mm 2
1N
I
WT,
PM
A
L
C427
46
182
29 164776 SCREW, PAN HD PHIL, M4x8mm 1
1PANS,GNI
H
SUB62746103
1FEI
L
E
R NI
A
R
TS,GNIHSUB52746113
1EDALBKB-75975123
ASSY,FINAL (WITHOUT MISTING KIT #165013-MK)
BX-4
P#165486
DATE: 11-26-2007
PART LIST, ASSEMBLY, FINAL

BX-440
ASSEMBLY, CUTTING HEAD
24
4
5
10
13
1
3
7
14
26
25
11
12
6
23
8
9
15
22 21 16
17
18 20
19
6
14
28
2
27
7

PART LIST, ASSEMBLY, CUTTING HEAD (P# 166238)
.YTQNOIT
P
IRCSE
DR
EBMUNTRAP.
O
NMETI
1MRA37
646
11
1ELDNAH,YSSA7326612
2MRA,GNIHSUB4764613
2EBUT,PMALC8964614
2
4
M ,TAL
F ,REHSA
W5
974
615
4mm8x4M,LIHPDHNAP,WERCS6774616
7mm02x5M ,LIHPDHNAP ,WERCS2974617
1PMUP,REVOC0864618
2mm
5
2
x5M ,L
I
HP D
HN
AP ,
WE
RCS1874
6
19
14M,TXEKCOLHTOOT,REHSAW79746101
3mm21x4M,LIHPDHNAP,WERCS87746111
1
ELB
A
C,
P
MALC95
7
46121
1DROCREWOP,DLEIHS41366131
14 166232 MOTOR & ACCESSORIES 1
1RENNI,EGNALF60185151
1ROTOM,PAC77
87
5161
2RETLIF,RECAPS97875171
1RE
TL
IF9
27
751
8
1
1RETLIF,PAC87875191
2"
2/
1-1x
8
#
,
GNIPPAT
FL
ES
B
MO
C
DH
NA
P,WE
R
C
S
751
8
5
1
02
1ERIW,REVOC08875112
1"
2/
1
-1x6#,LIHP
D
HTALF
,W
ERCS
0
61851
22
1EDALB,DRAUG18646132
24 166249 WASHER, LOCK, M6 4
4
mm
5
2
x6
M
,PAC
DHCO
S ,W
E
R
C
S577
4
6
1
52
2ELOHWERCS,GULP58646162
1LAIRES,GAT00575172
261/5x7#,EVIRD,NIP94875182
ASSY, CUTTING HEAD
BX-4
P#166238

BX-442
PARTS & LIST <CON’T>
ASSY, VERTICAL SUPPORT, RIGHT
.YTQNOITPIRCSEDREBMUNTRAP.ONMETI
1 166227 SUPPORT, RIGHT VERTICAL 1
2 164788 SCREW, SOC SET, M8x30mm 1
1HCNERW,REDLOH9664613
4 164778 SCREW, PAN HD PHIL, M4x12mm 2
5 164723 PLATE, LOCKING, CUTTING HEAD 1
6 164784 SCREW, FLAT HD PHIL, M4x10mm 5
1E
SAELE
R ,G
N
I
R
P
S7
1
74
6
1
7
1
GN
IR
P
S
T
AE
S6
1
3
661
8
1ESAEL
ER
,
N
OTTU
B
8
1
74619
1
N
OTTUBE
S
AELER,REVO
C
6
1
74
61
0
1
1
HTPED,POTS3
1
74
6
111
1
POTS
H
T
P
E
D,P
A
C4
17
46
1
21
9
10
6
11
5
2
12
4
3
1
7
8
6
(P#166236)
5
4
1
2
7
3
6
.
Y
T
QN
O
I
T
P
I
R
C
S
E
D
REBMU
NT
R
A
P.ONM
E
TI
1
RO
T
O
Mr
-
108
7
51
1
1RE
N
N
I
,EG
N
AL
F50
1
851
2
101M ,REHSAW
4
316613
1m
m
02x
0
1M,PAC
D
HX
E
H
,
WE
R
CS27225
14
2m
m
7
1,
HC
N
ER
W0
11
8
5
1
5
2
R
OTOM
,
HS
U
R
B822
6
61
6
7 166229 CAP, MOTOR BRUSH 2
MOTOR & ACCESSORIES (P#166232)
.YTQNOITPIRCSEDREBMUNTRAP.ONMETI
1RE
W
OL
,EL
DNAH7
6
6
4
611
1
K
COL ,
N
OTTUB1764
6
12
1NRUTER,GNIRPS4374613
1
R
E
G
GI
R
T
,
HC
TIWS3238
51
4
11mm21x5M,LIHPDHNAP,WERCS1974615
1HCTIWS,REVEL0764616
1REPPU,ELDNAH8664617
1P
MUP
,
H
CTIWS
51
366
18
ASSY, HANDLE (P#166237)
6
7
5
2
3
1
4
8

BX-4 43
5
4
1
2
7
3
6
.
Y
T
QN
O
I
T
P
I
R
C
S
E
D
REBMU
NT
R
A
P.ONM
E
TI
1
RO
T
O
Mr
-
108
7
51
1
1RE
N
N
I
,EG
N
AL
F50
1
851
2
101M ,REHSAW
4
316613
1m
m
02x
0
1M,PAC
D
HX
E
H
,
WE
R
CS27225
14
2m
m
7
1,
HC
N
ER
W0
11
8
5
1
5
2
R
OTOM
,
HS
U
R
B822
6
61
6
7 166229 CAP, MOTOR BRUSH 2
MOTOR & ACCESSORIES (P#166232)
.YTQNOITPIRCSEDREBMUNTRAP.ONMETI
1THGIR,EMARF8464611
1TROPPUSLIAR,ETA
L
P22746
1
2
7
LIA
R
,FFOD
N
A
T
S1564613
1LEETS,LIAR0564614
7
m
m02x5M,PA
C
D
H
COS,WE
R
CS4774615
6 166236 ASSY, SUPPORT, RIGHT VERTICAL 1
1TROP
P
U
SLIAR
,
ETALP7
5
64
6
17
4mm52x6M,PACDHCOS,WERCS5774618
ASSY, RIGHT FRAME (P#166234)
5
6
7
8
21
3
4
ASSEMBLY THE WHOLE FRAME & PART LIST
ASSY, LEFT FRAME
.YT
Q
NOIT
P
IRCSEDREBMU
NT
RA
P
.ONMET
I
1
T
FEL,E
M
A
R
F94646
1
1
1
T
R
OP
P
U
S
LI
A
R,ET
ALP
22
74612
7LIAR
,
FFODN
ATS
15
6
4613
1LEETS,
LI
A
R
05646
1
4
7mm
0
2
x
5
M
,
PAC
DHCO
S,W
ER
C
S
4
77
4
6
15
1
L
A
C
IT
R
EVTF
E
L,TROPPUS5564
6
1
6
1TROPPUSLIAR,ETALP75646
1
7
4mm
52
x6
M
,PA
C
D
H
COS
,W
ER
C
S
5
77
4
618
1mm03x8M,TESCOS,WERCS8874619
1
7
6
9
2
8
5
4
3
(P#166235)
.YTQNOITPI
RC
SEDR
E
BMUN
T
RA
P
.ONM
E
TI
1PACDNE2564611
1PACDNE
,
REVOC
35
64612
3 164783 SCREW, PAN HD PHIL, M6x12mm 5
ASSY, END CAP (P#166231)
3
2
1

BX-444
ASSEMBLY TABLE, TABLE LOCK & PART LIST
.
YTQN
O
I
T
PIRCSE
D
R
E
B
M
UNTRA
P
.ONM
E
TI
1K
COLE
L
BA
T,
GNI
RPS
446
46
11
1mm5,
LE
ETS,LLA
B34
6461
2
1
ELBAT
,
KCOL
2
464
6
1
3
1ELOHELBUOD,REHSAW
9
17
4
61
4
2m
m
2
1
x
5
M
,LIHPDHNA
P
,WE
R
CS1974615
KIT, TABLE LOCK (P#166239)
3
5
1
4
2
.
YTQ
N
OITPI
R
C
SE
DR
E
B
MU
NTR
A
P
.O
NME
T
I
1ELBAT6
364
6
1
1
1EBAT,ECNEF7364612
4
mm61x6M,
LI
HPDH NAP
,
WERCS2774613
4RELLOR,
L
EE
H
W090
3
314
1DOOW,P
I
RTS1464615
24M,TX
E
KCOLHTOOT ,REHS
A
W
7
9746
1
6
2mm02x4M
,D
OO
W
,W
E
RCS6
9
746
1
7
1EDIUG,NI
P
0674
6
18
1KCOLE
L
BAT
,
T
IK9326
6
1
9
ASSY, TABLE
6
8
9
5
1
4
7
2 3
(P#166233)
3
2
1
4
ASSY, RIP GUIDE
.
YTQN
OITPI
R
CSEDREBMUNTRAP.ON
M
ETI
1
P
I
R
,
ED
I
U
G
546
461
1
1LE
VI
WS,NIP6464612
1
B
ON
K
95
6
46
1
3
1BON
K
,REVO
C
8274614
(P#166230)

BX-4 45
.
YTQ
N
OITPI
R
C
SE
DR
E
B
MU
NTR
A
P
.O
NME
T
I
1ELBAT6
364
6
1
1
1EBAT,ECNEF7364612
4
mm61x6M,
LI
HPDH NAP
,
WERCS2774613
4RELLOR,
L
EE
H
W090
3
314
1DOOW,P
I
RTS1464615
24M,TX
E
KCOLHTOOT ,REHS
A
W
7
9746
1
6
2mm02x4M
,D
OO
W
,W
E
RCS6
9
746
1
7
1EDIUG,NI
P
0674
6
18
1KCOLE
L
BAT
,
T
IK9326
6
1
9
ASSY, TABLE
6
8
9
5
1
4
7
2 3
(P#166233)
3
2
1
4
ASSY, RIP GUIDE
.
YTQN
OITPI
R
CSEDREBMUNTRAP.ON
M
ETI
1
P
I
R
,
ED
I
U
G
546
461
1
1LE
VI
WS,NIP6464612
1
B
ON
K
95
6
46
1
3
1BON
K
,REVO
C
8274614
(P#166230)
ASSEMBLY MISTING SYSTEM & PART LIST
MODULE, MISTING (P#166240)
.
YT
Q
N
O
IT
P
IRCS
E
D
REBMU
N
T
R
A
P.O
N
M
E
TI
1E
B
U
T
CI
T
SALP
,
REV
O
C3
0
7
4
6
11
1"
5
5.3x61
/3
x
4
/1,C
VP,
GN
I
B
U
T407
461
2
1TR
O
HS,GNIT
T
IF2
0
74613
1GNOL,GNITTIF1074614
2
mm9
.
1
x8.7,GN
I
R-O900
5
615
2E
LZ
ZO
N
,RET
P
ADA00
746
16
2
"
210.,ELZ
Z
ON99
6
4617
2mm
3
x
21x
6
2,
R
EBBU
R,
REH
SA
W4
9
16
6
18
2
m
m
9,GN
IN
IAT
E
R-E,GNIR
5
9166
1
9
24
M
,TAL
F,
R
EH
S
A
W
7
005610
1
2
mm8
x4
M,L
IHP
DH
NAP
,W
ERCS
6
005611
1
1
11 10 4687
9
3
2
5
10
3
9
1
MODULE, MISTING
BX-4
P#166240
4
11 87
6
2
5
166195 RING, E-RETAINING, 9mm 2 A47000090000
10 165007 WASHER, FLAT, M4 2 A35010410010
11 165006 SCREW, PAN HD PHIL, M4x8mm 2 A10001040100
ITEM NO. PART NUMBER DESCRIPTION QTY. VENDOR PART NUMBER
1 164703 COVER, PLASTIC TUBE 1 260515000
2 164704 TUBING, PVC, 1/4x3/16x3.55" 1 260516000
3 164702 FITTING, SHORT 1 260513000
4 164701 FITTING, LONG 1 260514000
5 165009 O-RING, 7.8x1.9mm 2 A63000000040
6 164700 ADAPTER, NOZZLE 2 260512100
7 164699-100 NOZZLE, 1mm, 10-24 Thread 2 260510000
8 166194 WASHER, RUBBER, 26x12x3mm 2 260536000
9
REVISIONS
ZONE REV. DESCRIPTION DATE APPROVED
- INITAIL RELEASE 11/18/07 ST
A ITEM 7, NOZZLE P#164699-100 WAS 164699 3/3/08 ST

BX-446
ASSEMBLY MISTING SYSTEM WATER TANK & PART LIST
.YTQ
NO
ITPIR
C
SEDRE
B
MUNTRAP.ONM
ET
I
1
GNIT
SI
M
,
EL
UD
OM
04
2
6
6
1
1
19
1x
5
42.x
8
/
3,
ENAHTERU
Y
L
O
P,GNIB
U
T8
0
056
1
2
1PMUP3964613
142
x
542.x8/3,ENAHTERUYLOP,GN
I
BUT500
5
614
18
/
3x
8
/3,
T
C
ENN
O
C-O
T-
H
SU
P,
G
NI
L
PU
OC40
05
61
5
1"
15
x
4
/
1x
8
/3,CVP
,GN
IBU
T
29
6
4616
1
2/
1
-1x8/3
x
2/1
,C
V
P,G
N
I
B
U
T10
065
1
7
1
RE
TL
I
F19
6
461
8
1
TEM
MORG300
56
1
9
1
RET
AW,
REN
I
ATNOC
2
00
5
610
1
1)NWOHSTON(TEEHSNOITCURTSNI11056111
1
)
NWOHSTON(RETU
O
,
N
OT
R
AC665
2
5
1
21
KIT, MISTING (P#165013-MK)
1
3
4 5 6
9
7
8
10
2

BX-4 47
THEORY
THEORY OF DIAMOND BLADES
Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the leading
edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking
out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond par-
ticle, breaking it down into smaller pieces. As a result, a diamond blade for cutting soft, abrasive material must have a
hard metal matrix composition to resist this erosion long enough for the exposed diamonds to be properly utilized. Con-
versely, a blade for cutting a hard, non-abrasive material must have a soft bond to ensure that it will erode and expose
the diamonds embedded in the matrix. These simple principles are the foundation of “controlled bond erosion”.
TYPES OF CUTTING:
There are two basic types of cutting-Dry or Wet. The choice of which type of blade to use depends on:
• The requirements of the job
• The machine/tool utilizing the diamond blade
• The preference of the operator
In the case of DRY cutting, the overwhelming popularity and quantity of hand-held saws and the exible nature of MK
Diamond blades to professionally handle most ceramic, masonry, stone and concrete materials, make the DRY cutting
blade a very attractive tool. When using a DRY blade, the user must be aware of distinct operating practices to ensure
optimum performance. DRY cutting blades require sufcient airow about the blade to prevent overheating of the steel
core. This is best accomplished by shallow, intermittent cuts of the material with periods of “free-spinning” (for several
seconds) between each cut, to maximize the cooling process.
For WET cutting applications, MK has the exact blade to compliment both the material to be cut and the wet cutting
machine to be used. During cutting operations, liberal amounts of water act as a coolant to support the cutting effective-
ness and longevity of the WET blade. Additionally, using water adds to the overall safety of cutting operations by keep-
ing the dust signature down.
Know All You Can About the Material You Wish to Cut.
®
S
e
g
m
e
n
t
e
d
D
r
y

BX-448
ACCESSORIES, ORDERING & RETURN INFORMATION
ACCESSORIES:
ITEM NUMBER DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
157957
157944
231276
133090
156427
157729
152610
162771
MK-BX10, Dry Cutting 14” Segmented Blade
MK-BX30, Dry Cutting 14” Segmented Block
Blade
Adjustable Cutting Guide
Roller Wheel
Protective Wooden Strip
Motor Air Filter
Ground Fault Circuit Interrupter
BX-4 Stand
(Stand contains Owner’s Manual)
®
S
e
g
m
e
n
t
e
d
D
r
y
®
S
e
g
m
e
n
t
e
d
D
r
y

BX-4 49
ACCESSORIES, ORDERING & RETURN INFORMATION
ORDERING INFORMATION:
You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from
MK Diamond.
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. All purchases must be made using
VISA or MasterCard.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for Customer Service.
For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY:
To expedite the service relative to the return of a product purchased through MK Diamond, please observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12) months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service. For technical
questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS:
• Remove the Blade guard and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: BX-4, Diamond Blade, Movable Cutting Table and Adjustable Cutting
Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS:
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at – 800 421-5830 or
310 539-5221 for the Authorized Service Center closest too you. For technical questions, call – 800 474-5594.

CALIFORNIA PROPOSITION 65 MESSAGE:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contain chemicals known [to the State of California] to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and cement and other masonry products and
• Arsenic and chromium, from chemically treated lumber
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to lter out microscopic particles.
WARNING
MK DIAMOND PRODUCTS, INC.
1315 STORM PARKWAY
TORRANCE, CA 90509-2803
[phone]
MK Diamond Products, Inc.
BX-4
BRICK SAW WITH MISTING DUST CONTROL
OWNER’S MANUAL & OPERATING INSTRUCTIONS