MK ZRF-P 2012 Guide

ZRF-P 2012 TIMING BELT CONVEYOR
Technical
Documentation
Each serial number is unique to that specifi c conveyor and provides mk North America with complete order details.
The conveyor serial number is located on the frame at the drive end of the conveyor. See section 2 for more details.
Your serial number is also recorded above.
Ensure the serial number tag above matches the serial number on your conveyor.

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloomeld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 2
1 General Information 3
2 Decoding Your Serial Number 4
3 Conveyor Description 5
4 Warranty Information 7
5 Safety Requirements 8
6 Wear Items & Maintenance For Specic Drive & Tail Options 10
7 Conveyor Belt Maintenance - Tensioning & Tracking 16
8 Conveyor Belt Maintenance - Belt Replacement 18
9 Conveyor Maintenance - Tensioning & Greasing Of Drive Chain 20
10 Notes & Contact Information 23
10.2 Contacting mk North America, Inc. 23

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 3
1 GENERAL INFORMATION
1.1 Foreword
Congratulations on purchasing a conveyor from mk North America, Inc., a leading manufacturer of
quality low pro le conveyors. Our more than 30 years experience in material handling allows us to
offer robust solutions with long life and reliable operation. We strive to make the best products in
the industry even better and we are committed to making sure our customers get top notch support
before, during, and after each and every sale.
1.2 The importance of reading your manual
Inside this manual you will nd the instructions on how to set up and maintain your mk conveyor
properly, as well as maximize its performance. Please take the time to read this manual and familiarize
yourself with these set up and maintenance instructions. These instructions will help assure a long
product life that requires a minimum amount of service and keeps your conveyor working at its
maximum capacity.
1.3 If you need assistance
If you need assistance there are a variety of ways to get it. You can contact our customer service team
Monday through Friday, 8am-5pm (Eastern Time) at (860) 769-5500. You can also visit our website for
additional information and technical documentation at www.mknorthamerica.com. In addition, your
local representative can provide support in many instances.
1.4 When your shipment arrives
1) Check your shipment
a) If you have not already done so, visually inspect the shipping crate/container for any damage
caused during shipment.
b) Carefully unpack the crate/container making sure to inspect the components for damage
that may have occurred inside the packaging materials.
c) If you nd any damage, please contact the carrier and mk North America, Inc.
d) Lastly, check the contents against the packing slip provided by mk for any discrepancies. If
you should nd any, please contact mk North America, Inc.
2) Locate your ordered items
a) Each mk conveyor will ship in its own custom built container, carefully packaged in the most
economical way.
b) Review the packing slip against your Purchase Order.

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloomeld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 4
Serial #: This number is unique to this item. With this number we can access all of the original
order details.
Date: This is the date that the unit was scheduled to ship.
Type: This description refers to the type of unit that is associated with the particular serial
number. The type should NOT be substituted for the serial number when inquiring.
DWG#: This number, if applicable, refers to the specic drawing that was created for this unit.
Not all orders require a drawing and therefore in some cases no DWG# is assigned. If your
DWG# eld is blank it is not a cause for concern.
SO#: This is the shop order number in which this unit was built. This is an mk North
America, Inc. internal number. This number is also referenced on any related invoices, etc.
2 DECODING YOUR SERIAL NUMBER
• The conveyor’s serial number is located on the frame at the drive end of the conveyor; it is afxed to the black
drive train cover which has the gearmotor mounted to the back plate.
• If there is no black drive train cover, the serial number is afxed to the frame.
• See image below for label example.
• YOUR SERIAL NUMBER IS ON THE FRONT COVER OF THIS MANUAL.
• We have provided an area in the back of this manual for you to add any notes about this unit.

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 |Page 5
3 CONVEYOR DESCRIPTION
3.1 Conveyor Description
Designations:
GUF (Gurt Foerderer) Belt Conveyor
KTF (Kettengurt Foerderer) Chain Conveyor
KFG (Knickfoerderer Gurt) Bent Belt Conveyor
KGF (Kurvengurt Foerderer) Curve Belt Conveyor
MBF (Modulband Foerderer) Modular Belt Conveyor
SBF (Scharnierband Foerderer) Hinged Belt Conveyor
SRF (Staurollen Foerderer) Accumulating Roller Conveyor
ZRF - P 2040
Pro le Series
“Pro le”
“Foerderer” = Conveyor
Style of Conveyor

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloomeld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 6
The ZRF-P 2012 has many typical conveyor components. Below is a description of the basic parts and options
for the ZRF-P 2012 conveyor. The items you receive will vary based on your actual purchase order. Items may
appear different on your model based on your particular order requirements. Consult your approval drawing for
specic items included in your order.
3 CONVEYOR DESCRIPTION (CONT.)
3.2 Conveyor Components
Dual lane conveyor shown.
Your model will vary.
Typical Components
1) Conveyor Frame
2) Idler End
3) Gearmotor Mount/Drive Assembly - serial number plate mounted here
4) Gearmotor
5) Timing Belt
6) Controller (Not shown)
7) Side Rails
8) Support Stand
9) Stand Stringer

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 7
4 WARRANTY INFORMATION
Warranty
mk North America, Inc. (MKNA) offers a COMPLETE ONE YEAR WARRANTY from the date of delivery, to the original purchaser of the
MKNA equipment (CUSTOMER), to be free from defects in material and workmanship; under normal use and with proper installation,
maintenance and cleaning.
Additionally MKNA offers a LIMITED 10 YEAR WARRANTY on all equipment that MKNA is the original manufacturer of, to be
free from defect and workmanship.1.
This warranty is extended by MKNA only to CUSTOMER, and is non-transferable. All warranty requests shall be made by CUSTOMER.
MKNA will replace or repair, at our factory or any other location we designate2., any defective part within the warranty period and without
charge. It is at MKNA’s sole discretion whether to repair or replace. CUSTOMER will provide MKNA with a prompt written notice of the
defect, including the serial number of the unit (when applicable) and the date of delivery.
At MKNA’s request CUSTOMER will return all defective parts for evaluation at MKNA. MKNA will provide CUSTOMER with a return goods
authorization number (RGA#). No parts will be returned without a RGA#. The RGA# must clearly be marked on all labels, packages and
packing slips.
CUSTOMER shall pay all costs for packaging, shipping, duties and/or any other related costs in the sending or receiving of parts.
CUSTOMER is responsible for all labor associated with sending or receiving of parts.
MKNA PROVIDES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE; UNLESS IT IS AGREED TO BY
MKNA AND CUSTOMER IN WRITING PRIOR TO PLACEMENT OF ORDER. Such agreement requires approval of MKNA Management.
UNDER NO CIRCUMSTANCES SHALL MKNA BE HELD LIABLE FOR DAMAGES OR LIABILITY FOR LOSS OF PRODUCTION, PRODUCT,
EQUIPMENT OR PROFITS OR LIABILITY FOR DIRECT, INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR ANY
DAMAGES TO PERSONS OR PROPERTY, WHATSOEVER. CUSTOMER agrees that it is their sole remedy for liability of any kind, including
negligence with respect to the equipment and services furnished by MKNA shall be limited to the remedies provided herein. This warranty
shall not apply to any failure of the unit or its components caused by lack of maintenance and/or improper maintenance, incorrect
adjustments, misuse or unreasonable use or exposure to chemicals and/or environments which the unit is not designed for. Unauthorized
modification of the unit or the use of non-MKNA replacement parts and building components voids this warranty.
1. The limited 10 year warranty does not apply to equipment and components manufactured by others. Such equipment and components
are subject to any limitation contained in the original manufacturer’s warranty and include, but are not limited to: bearings, belts, casters,
controllers, motors and pneumatic devices.
2. No work will be performed by MKNA or an MKNA factory authorized service representative at the site of installation unless in MKNA’s
opinion it is impractical for Customer to remove and return the defective part to MKNA’s factory.
EXCEPT AS EXPRESSLY STATED HEREIN, THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, BY OPERATION OF LAW OR
OTHERWISE, OF THE EQUIPMENT OR SERVICES FURNISHED BY MKNA OR FACTORY AUTHORIZED SERVICE REPRESENTATIVE. THERE
ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
mk North America, Inc. reserves the right to change, modify or discontinue products and/or specifications with or without notice.
All of mk North America, Inc. products are covered by this warranty.

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloomeld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 |Page 8
5 SAFETY REQUIREMENTS
5.1 Warnings - Safety Guidelines
READ AND UNDERSTAND ALL OF THESE WARNINGS PRIOR TO OPERATING EQUIPMENT.

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 9
5 SAFETY REQUIREMENTS (CONT.)

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloomeld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 |Page 10
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS
6.1 Important Notes About Wear Items & Maintenance 11
6.2 ZRF-P 2012 AC 12
6.3 ZRF-P 2012 AF 14
6.4 ZRF-P 2012 AS 16
6.5 ZRF-P 2012 BC 18

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 |Page 11
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS
6.1 Important Notes About Wear Items & Maintenance
The following information regarding life of the wear items and service or adjustment intervals of the functional
elements are only GUIDELINES. Conveyors are application-speci c products whose life expectancy can vary
depending on their relative loads and speeds, and which can be signi cantly infl uenced by environmental factors.
• All moving components and screw connections should be checked every 6 months.
• All safety-relevant components should be part of a regularly scheduled weekly inspection
• The proper function of these components must be con rmed at all times.
• Do NOT operate conveyors if safety-relevant components are damaged or missing.
• All parts which contact the product should be cleaned weekly (example: belt).
• Remove heavy grease coatings with ethyl alcohol.
• Blow off debris from belts with structured surfaces using compressed air.

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 12
1
1
2
2
A A
B B
mk North America, Inc.
105 Highland Park Drive.
Bloomfield, CT 06002
Ph: 860.769.5500
www.mknorthamerica.com
This document contains proprietary information which shall not be reproduced,
transfered to other documents, disclosed to others, used for manufacturing or
any other purpose without written permission of mk North America, Inc.
Sheet 1 of 1
Title:
5AJ.08.417-AC
Sheet size
A
Drawing No.
CV3 - ZRF-P 2040 Timing Belt
Conveyor
Date
Name
Drawn
Approved
Checked
1/16/2023
osanchez
-Do not scale drawing-
Standard Tolerances:
Finish:
Matl:
-All dimensions in millimeters unless otherwise specified-
CTL Tolerance: +/- .5mm
to 3000 ±1.6
to 1000 ±0.8
to 100 ±0.3
to 30 ±0.2
to 6 ±0.1
1 decimal plcs. ±0.1
2 decimal plcs. ±0.05
Part Tolerances override
standard tolerances
Revision
Assembly Tolerances:
0 - 1,000 mm: +/- 1 mm
1,001 - 3,000 mm: +/- 2 mm
3,001 - 5,000 mm: +/- 5 mm
5,001 - 10,000 mm: +/- 10 mm
5AJ.08.417-AC.iam
File
MACHINED PARTS TO BE FREE OF SHARP EDGES & BURS
REMOVE ALL INK STAMPS, DECALS & BLEMISHES
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.2 ZRF-P 2012 AC
34
1
2
8
6
7
NOTE: Not all items shown in all views for clarity. (Cont.)
5
9

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 13
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.2 ZRF-P 2012 AC (Cont.)
Maintenance Work for ZRF-P 2012 AC
* LEGEND: Inspect, Replace, Tension, Clean, Lubricate (grease).
Position Description Action*Interval in Hours (Months) Lubrication
1Roller Bearing I1,000 Hours (Max. 6 Months)
2 Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months)
3 Wear Strip I, C 500 Hours (Max. 3 Months)
R If wear visible
4Timing Belt I, C 500 Hours (Max. 3 Months)
R If wear visible
5 Gearmotor I, C Service & maintenance per
manufacturer’s documentation
6 & 7 Drive Train Sprockets I, C 500 Hours (Max. 3 Months) SAE20-SAE50
8Drive Train Chain I, C, T, L 500 Hours (Max. 3 Months) SAE20-SAE50
R If chain stretch is greater than 3%
9 Flexible Spider I500 Hours (Max. 3 Months)
Position Description Part Number
1Roller Bearing 6006-2RS1 K101000428
2 Drive/Idler Sprocket Inquire with mk North America
3 Wear Strip Inquire with mk North America
4Belt Inquire with mk North America
5 Gearmotor Inquire with mk North America
6 Sprocket at Drive Roll Inquire with mk North America
7 Sprocket at Gearmotor Inquire with mk North America
8Chain & Connecting Link Inquire with mk North America
9 Flexible Spider Inquire with mk North America

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 14
1
1
2
2
A A
B B
mk North America, Inc.
105 Highland Park Drive.
Bloomfield, CT 06002
Ph: 860.769.5500
www.mknorthamerica.com
This document contains proprietary information which shall not be reproduced,
transfered to other documents, disclosed to others, used for manufacturing or
any other purpose without written permission of mk North America, Inc.
Sheet 1 of 1
Title:
5AJ.08.417-AF
Sheet size
A
Drawing No.
CV3 - ZRF-P 2040 Timing Belt
Conveyor
Date
Name
Drawn
Approved
Checked
1/16/2023
osanchez
-Do not scale drawing-
Standard Tolerances:
Finish:
Matl:
-All dimensions in millimeters unless otherwise specified-
CTL Tolerance: +/- .5mm
to 3000 ±1.6
to 1000 ±0.8
to 100 ±0.3
to 30 ±0.2
to 6 ±0.1
1 decimal plcs. ±0.1
2 decimal plcs. ±0.05
Part Tolerances override
standard tolerances
Revision
Assembly Tolerances:
0 - 1,000 mm: +/- 1 mm
1,001 - 3,000 mm: +/- 2 mm
3,001 - 5,000 mm: +/- 5 mm
5,001 - 10,000 mm: +/- 10 mm
5AJ.08.417-AF.iam
File
MACHINED PARTS TO BE FREE OF SHARP EDGES & BURS
REMOVE ALL INK STAMPS, DECALS & BLEMISHES
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.2 ZRF-P 2012 AF
34
1
2
NOTE: Not all items shown in all views for clarity. (Cont.)
5
9

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 |Page 15
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.2 ZRF-P 2012 AF (Cont.)
Maintenance Work for ZRF-P 2012 AF
* LEGEND: Inspect, Replace, Tension, Clean, Lubricate (grease).
Position Description Action*Interval in Hours (Months) Lubrication
1Roller Bearing I1,000 Hours (Max. 6 Months)
2 Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months)
3 Wear Strip I, C 500 Hours (Max. 3 Months)
R If wear visible
4Timing Belt I, C 500 Hours (Max. 3 Months)
R If wear visible
5 Gearmotor I, C Service & maintenance per
manufacturer’s documentation
9 Flexible Spider I500 Hours (Max. 3 Months)
Position Description Part Number
1Roller Bearing 6006-2RS1 K101000428
2 Drive/Idler Sprocket Inquire with mk North America
3 Wear Strip Inquire with mk North America
4Belt Inquire with mk North America
5 Gearmotor Inquire with mk North America
9 Flexible Spder Coupling Inquire with mk North America

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 16
1
1
2
2
A A
B B
mk North America, Inc.
105 Highland Park Drive.
Bloomfield, CT 06002
Ph: 860.769.5500
www.mknorthamerica.com
This document contains proprietary information which shall not be reproduced,
transfered to other documents, disclosed to others, used for manufacturing or
any other purpose without written permission of mk North America, Inc.
Sheet 1 of 1
Title:
5AJ.08.417-AS
Sheet size
A
Drawing No.
CV3 - ZRF-P 2040 Timing Belt
Conveyor
Date
Name
Drawn
Approved
Checked
1/16/2023
osanchez
-Do not scale drawing-
Standard Tolerances:
Finish:
Matl:
-All dimensions in millimeters unless otherwise specified-
CTL Tolerance: +/- .5mm
to 3000 ±1.6
to 1000 ±0.8
to 100 ±0.3
to 30 ±0.2
to 6 ±0.1
1 decimal plcs. ±0.1
2 decimal plcs. ±0.05
Part Tolerances override
standard tolerances
Revision
Assembly Tolerances:
0 - 1,000 mm: +/- 1 mm
1,001 - 3,000 mm: +/- 2 mm
3,001 - 5,000 mm: +/- 5 mm
5,001 - 10,000 mm: +/- 10 mm
5AJ.08.417-AS.iam
File
MACHINED PARTS TO BE FREE OF SHARP EDGES & BURS
REMOVE ALL INK STAMPS, DECALS & BLEMISHES
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.3 ZRF-P 2012 AS
4
3
1
8
6
2
7
5
NOTE: Not all items shown in all views for clarity. (Cont.)
9

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 17
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.3 ZRF-P 2012 AS (Cont.)
Maintenance Work for ZRF-P 2012 AS
* LEGEND: Inspect, Replace, Tension, Clean, Lubricate (grease).
Position Description Action*Interval in Hours (Months) Lubrication
1Roller Bearing I1,000 Hours (Max. 6 Months)
2 Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months)
3 Wear Strip I, C 500 Hours (Max. 3 Months)
R If wear visible
4Timing Belt I, C 500 Hours (Max. 3 Months)
R If wear visible
5 Gearmotor I, C Service & maintenance per
manufacturer’s documentation
6 & 7 Drive Train Sprockets I, C 500 Hours (Max. 3 Months) SAE20-SAE50
8Drive Train Chain I, C, T, L 500 Hours (Max. 3 Months) SAE20-SAE50
R If chain stretch is greater than 3%
9 Flexible Spider I500 Hours (Max. 3 Months)
Position Description Part Number
1Roller Bearing 6006-2RS1 K101000428
2 Drive/Idler Sprocket Inquire with mk North America
3 Wear Strip Inquire with mk North America
4Belt Inquire with mk North America
5 Gearmotor Inquire with mk North America
6 Sprocket at Drive Roll Inquire with mk North America
7 Sprocket at Gearmotor Inquire with mk North America
8Chain & Connecting Link Inquire with mk North America
9 Flexible Spider Inquire with mk North America

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloomeld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 |Page 18
1
1
2
2
A A
B B
mk North America, Inc.
105 Highland Park Drive.
Bloomfield, CT 06002
Ph: 860.769.5500
www.mknorthamerica.com
This document contains proprietary information which shall not be reproduced,
transfered to other documents, disclosed to others, used for manufacturing or
any other purpose without written permission of mk North America, Inc.
Sheet 1 of 1
Title:
5AJ.08.417-BC
Sheet size
A
Drawing No.
CV3-ZRF-P2040TimingBelt
Conveyor
Date
Name
Drawn
Approved
Checked
1/16/2023
osanchez
-Do not scale drawing-
Standard Tolerances:
Finish:
Matl:
-All dimensions in millimeters unless otherwise specified-
CTL Tolerance: +/- .5mm
to 3000 ± 1.6
to 1000 ± 0.8
to 100 ± 0.3
to 30 ± 0.2
to 6 ± 0.1
1 decimal plcs. ±0.1
2 decimal plcs. ±0.05
Part Tolerances override
standard tolerances
Revision
Assembly Tolerances:
0-1,000mm:+/-1mm
1,001 - 3,000 mm: +/- 2 mm
3,001 - 5,000 mm: +/- 5 mm
5,001 - 10,000 mm: +/- 10 mm
5AJ.08.417-BC.iam
File
MACHINED PARTS TO BE FREE OF SHARP EDGES & BURS
REMOVE ALL INK STAMPS, DECALS & BLEMISHES
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.5 ZRF-P 2012 BC
4
3
1
2
5
5
NOTE: Not all items shown in all views for clarity. (Cont.)
9

mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 19
6 WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS (CONT.)
6.5 ZRF-P 2012 BC (Cont.)
Maintenance Work for ZRF-P 2012 BC
* LEGEND: Inspect, Replace, Tension, Clean, Lubricate (grease).
Position Description Action*Interval in Hours (Months) Lubrication
1Roller Bearing I1,000 Hours (Max. 6 Months)
2 Drive/Idler Sprocket I, C 500 Hours (Max. 3 Months)
3 Wear Strip I, C 500 Hours (Max. 3 Months)
R If wear visible
4Timing Belt I, C 500 Hours (Max. 3 Months)
R If wear visible
5 Gearmotor I, C Service & maintenance per
manufacturer’s documentation
9 Flexible Spider I500 Hours (Max. 3 Months)
Position Description Part Number
1Roller Bearing 6006-2RS1 K101000428
2 Drive/Idler Sprocket Inquire with mk North America
3 Wear Strip Inquire with mk North America
4Belt Inquire with mk North America
5 Gearmotor Inquire with mk North America
9 Flexible Spider Inquire with mk North America

Technical Documentation
ZRF-P 2012
mk North America, Inc. |105 Highland Park Drive | Bloom eld, CT 06002 | (860) 769-5500 |www.mknorthamerica.com
©2023 | Page 20
7 CONVEYOR BELT MAINTENANCE - TENSIONING & TRACKING
7.1 Standard Idler 17
General Remarks:
• Belts may need to be tracked due to shifting during shipping.
• Prior to delivery of the mk conveyor, the belt was tensioned and tracked at the factory.
• Belt tracking should only be done at the idler end.
• After a downtime of more than 2 hours, allow the timing belt to run for 5 to 10 minutes in normal opration
before making any adjustments.
• All timing belt rollers and supports roller must be clean. Replace damaged or heavily worn components.
• The teeth of the timing belt pulley must always positeively engage with the timing belt.
• Avoid over tensioning the belt, increase slack in belt if necessary (see image below).
• Avoid under tensioning the belt, belt and pulley teeth must be proprely engaged (see image below).
All work to be performed by quali ed personnel only.
Conveyor power must be disconnected before replacing the belt.
Example: Over tensioned belt Example: Under tensioned belt
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