MKT V-22/HP-365A User manual

MANUFACTURING, INC.
1198 PERSHALL RD.
ST. LOUIS, MO 63137
OPERATING, MAINTENANCE AND
PARTS MANUAL FOR
V-22/HP-365A
HYDRAULIC VIBRATORY PILE
DRIVER/EXTRACTOR SYSTEM
WITH CUMMINS ENGINE
OCCUPATIONAL HEALTH WARNINGS:
1. Construction equipment frequently operates at very high sound levels. Such sound levels
can be harmful to the human hearing system. Sustained exposure to such high sound
levels can permanently impair one's hearing. Hearing protection should be worn by
anyone and everyone within close proximity to a Vibratory Pile Driver/Extractor
System.
2. Do not start or operate the V-22/HP-365A until having thoroughly read this manual and
having received instructions from an MKT factory authorized service representative or
properly trained, experienced operator.
Manual No. 140602
CALIFORNIA
PROPOSITION 65 WARNING
DIESEL ENGINE EXHAUST AND
SOME OF ITS CONSTITUENTS
ARE KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE
CANCER, BIRTH DEFECTS, AND
OTHER REPRODUCTIVE HARM.

MKT MANUFACTURING, INC.
STANDARD NEW PRODUCT WARRANTY
EXPRESS LIMITED PARTS WARRANTY FOR NEW PRODUCTS
MKT MANUFACTURING, INC. (“MKT”) warrants to the first user (“User”) of any new product (whether such new
product is sold directly to the customer by MKT or through a distributor) that such new product will be free from
defects in material or workmanship for a period of ninety (90) days beginning on the date that such new product is
delivered to the User. This Express Limited Parts Warranty (“Warranty”) applies only to the first User of the new
product, and not any subsequent users, regardless of whether such subsequent user becomes the owner of the new
product or uses the product within such ninety (90) day warranty period. In no event shall this Warranty extend for
more than twelve (12) months from the date that MKT ships the product, whether to a User or to a distributor which
may or may not use the product. This Warranty applies to new products only. This Warranty is subject to the
following terms and conditions.
If User believes that the product has a defect in the materials or workmanship, User shall send notice of such defect
in writing to MKT within the ninety (90) day warranty period. MKT shall have the right to inspect the product for
defects, and any parts which appear to MKT upon inspection to have been defective in material or workmanship shall
be repaired or replaced at MKT’s option. MKT shall have no other liability to User except for such repair or
replacement of those parts determined to be defective. Such repair or replacement parts shall be provided at no cost
to the User at such location and during such hours as determined by MKT. This Warranty shall not apply to
component parts or accessories of products not manufactured by MKT, or to normal maintenance of the product or to
normal maintenance parts required therefor. Replacement or repair parts installed in the products covered by this
Warranty are warranted only for the remainder of the Warranty as if such parts were original components of said
product. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MKT MAKES NO OTHER WARRANTIES,
AND FURTHER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY
OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED DIRECTLY
TO THE USER BY THE MANUFACTURER OF SUCH ITEM (IF SUCH MANUFACTURER OF SUCH ITEM IS NOT
MKT).
MKT EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE PART
OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES WITH RESPECT TO THE MANUFACTURE OR
SUPPLY OF THE PRODUCT.
MKT shall not be liable to User or any third party for any loss of profits, loss of use, interruption of business, or any
indirect, incidental, special, punitive or consequential damages of any kind whatsoever related to the product or the
use or operation of the product. In particular, MKT assumes no liability for the results of User and its affiliates based
on User’s use of the products furnished by MKT. The maximum total liability of MKT shall be limited to the cost of
those parts which MKT has agreed to repair or replace. This limitation applies to all causes of action in the
aggregate, including without limitation, breach of contract, breach of warranty, negligence, strict liability,
misrepresentations, and other torts. In any jurisdiction in which the above limitations of liability are restricted, MKT’s
liability is limited to the greatest extent permitted by law.
Notwithstanding anything in this Agreement to the contrary, MKT shall not be responsible for any costs or charges of
User and/or any third party, including but not limited to transportation charges, shipping costs, cost of installation,
duty, taxes or any other charges whatsoever including but not limited to any charges or damages due to any delays.
If requested by MKT, products or parts for which a warranty claim is made are to be returned transportation prepaid
to MKT at MKT’s home office. Any improper use, including operation after discovery of defective or worn parts,
operation beyond rated capacity, substitution of parts not approved by MKT, or any alteration or repair by others in
such manner as in MKT’s judgment affects the Product materially and adversely, shall void this Warranty.
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR
GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN
OFFICER OF MKT AT ITS HOME OFFICE.

TABLE OF CONTENTS
I. INTRODUCTION
II. SPECIFICATIONS
III. SYSTEM COMPONENTS
IV. SYSTEM SET UP INSTRUCTIONS
V. START UP PROCEDURES
VI. OPERATING INSTRUCTIONS
VII. MAINTENANCE AND SERVICE INSTRUCTIONS
VIII. DRAWINGS AND PARTS LISTS
A. V-22 GENERAL ASSEMBLY AND PARTS LIST
B. HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST
C. ECCENTRIC SHAFT ASSEMBLY AND PARTS LIST
D. MOTOR SHAFT ASSEMBLY AND PARTS LIST
E. HP-365A GENERAL ASSEMBLY AND PARTS LIST
F. 150' HYDRAULIC HOSE BUNDLE ASSEMBLY AND PARTS LIST
G. HP-365A CONTROL PANEL-CUMMINS HYDRAULIC POWER UNIT AND
PARTS LIST
H. HP-365A ELECTRICAL CONTROL ASSEMBLY AND PARTS LIST
I. REMOTE PENDANT/CABLE ASSEMBLY AND PARTS LIST
J. HP-365A ELECTRICAL SCHEMATIC
K. V-22/HP-365A HYDRAULIC SCHEMATIC AND PARTS LIST
L. CAISSON CLAMP ASSEMBLY

I. INTRODUCTION
The MKT V-22/HP-365A Hydraulic Vibratory Pile Driver/Extractor System is used for
installing or removing piling. The three major components of an MKT V-22 Vibratory
Pile Driver/Extractor include rotating eccentric weights housed within a gear box
which generates the vibratory forces to drive or extract piles, a clamp housing to
transmit vibratory forces to the pile section, and an elastomer suspension to isolate
the vibratory forces from the crane line.
There are two rotating eccentric weights in the V-22 mounted in special heavy duty
cylindrical roller bearings. A fixed displacement piston-type hydraulic motor is used
to drive a pinion shaft and gears mounted directly to the eccentric weights. The
gearing system maintains proper timing of the eccentrics during operation. When
operating within its load capabilities, the V-22 vibrator is designed to deliver a driving
force of about 100 tons to a pile at a rate of 1,650 vibrations per minute. The HP-
365A hydraulic power unit is correspondingly designed to maintain the necessary
hydraulic flow and pressure to the V-22 vibratory hammer.
The V-22/HP-365A system can be controlled from the control panel or remotely by a
hand held pendant. Either set of controls allow the operator to start and stop the
hammer, control the clamping on and off the piles, and provides a green light
indicator for complete clamp closing.
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II. SPECIFICATIONS FOR V-22/HP-365A VIBRATORY PILE DRIVER/EXTRACTOR
SYSTEM
A. OPERATING DATA - V-22 DRIVER/EXTRACTOR
Driving Force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 TON
Free Hanging Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,650 CPM
Free Hanging Amplitude. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 - 1.00 INCH
Eccentric Moment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,600 IN-LBS
Maximum Hydraulic Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365A HP
Clamp Force @ 3,000 PSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 TONS
Maximum Line Pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 TONS
Clamp Jaw Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3/8 INCH
Clamp Cylinder Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INCHES
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 INCHES
Width @ Throat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 1/4 INCHES
Shipping Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 INCHES
Hammer Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9,300 LBS
Clamp Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3/4" I.D.
Drain Hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3/4" I.D.
Motor Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 2 - 1 1/2" I.D.
Hose Bundle Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,750 LBS
B. OPERATING DATA - HP-365A HYDRAULIC POWER UNIT
Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CUMMINS
Engine Horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 HP
Engine Operating Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,250 RPM
Rated Hydraulic Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 GPM
Rated Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,500 PSI
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 GALLONS
Hydraulic Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 GALLONS
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 INCHES
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 INCHES
Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 INCHES
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,000 LBS
NOTE: WEIGHTS AND DIMENSIONS ARE APPROXIMATE
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