MKT V-2Esc User manual

MANUFACTURING, INC.
1198 PERSHALL RD.
ST. LOUIS, MO 63137, USA
Telephone: [phone]
Fax: [phone]
Website: www.mktpileman.com
SERVICE, OPERATING, MAINTENANCE
AND PARTS MANUAL FOR V-2Esc
HYDRAULIC VIBRATORY PILE
DRIVER/EXTRACTOR SYSTEM
WARNING
THIS PRODUCT MAY CONTAIN OR EMIT
CHEMICALS SUCH AS DIESEL ENGINE
EXHAUST AND SOME OF ITS CONSTITUENTS
THAT ARE KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS, AND OTHER REPRODUCTIVE HARM.
OCCUPATIONAL HEALTH WARNINGS:
1. Construction equipment frequently operates at very high sound
levels. Such sound levels can be harmful to the human hear-
ing system. Sustained exposure to such high sound levels can
permanently impair one’s hearing. Hearing protection should
be worn by anyone and everyone within close proximity to
a Vibratory Pile Driver/Extractor System.
2. Do not install, operate, or service the V-2Esc until having thor-
oughly read this manual and having received instructions from
an MKT factory authorized service representative or properly
trained, experienced operator. Make this manual available to
all persons responsible for the operation, installation, ser-
vicing and maintenance of this product. Also wear proper
clothing and personal protection equipment such as, safety
shoes, safety goggles, hearing protection and hard hat.
MANUAL NUMBER 080804E
Proposition
65

{00330832- 3 25540-006}
MKT MANUFACTURING, INC.
STANDARD NEW PRODUCT WARRANTY
EXPRESS LIMITED PARTS WARRANTY FOR NEW PRODUCTS
MKT MANUFACTURING, INC. (“MKT”) warrants to the first user (“User”) of any new product (whether such new
product is sold directly to the customer by MKT or through a distributor) that such new product will be free from
defects in material or workmanship for a period of ninety (90) days beginning on the date that such new product is
delivered to the User. This Express Limited Parts Warranty (“Warranty”) applies only to the first User of the new
product, and not any subsequent users, regardless of whether such subsequent user becomes the owner of the
new product or uses the product within such ninety (90) day warranty period. In no event shall this Warranty
extend for more than twelve (12) months from the date that MKT ships the product, whether to a User or to a
distributor which may or may not use the product. This Warranty applies to new products only. This Warranty is
subject to the following terms and conditions.
If User believes that the product has a defect in the materials or workmanship, User shall send notice of such
defect in writing to MKT within the ninety (90) day warranty period. MKT shall have the right to inspect the
product for defects, and any parts which appear to MKT upon inspection to have been defective in material or
workmanship shall be repaired or replaced at MKT’s option. MKT shall have no other liability to User except for
such repair or replacement of those parts determined to be defective. Such repair or replacement parts shall be
provided at no cost to the User at such location and during such hours as determined by MKT. This Warranty
shall not apply to component parts or accessories of products not manufactured by MKT, or to normal
maintenance of the product or to normal maintenance parts required therefor. Replacement or repair parts
installed in the products covered by this Warranty are warranted only for the remainder of the Warranty as if such
parts were original components of said product. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY,
MKT MAKES NO OTHER WARRANTIES, AND FURTHER DISCLAIMS ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY
PARTICULAR PURPOSE.
THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED
DIRECTLY TO THE USER BY THE MANUFACTURER OF SUCH ITEM (IF SUCH MANUFACTURER OF SUCH
ITEM IS NOT MKT).
MKT EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE
PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES WITH RESPECT TO THE
MANUFACTURE OR SUPPLY OF THE PRODUCT.
MKT shall not be liable to User or any third party for any loss of profits, loss of use, interruption of business, or
any indirect, incidental, special, punitive or consequential damages of any kind whatsoever related to the product
or the use or operation of the product. In particular, MKT assumes no liability for the results of User and its
affiliates based on User’s use of the products furnished by MKT. The maximum total liability of MKT shall be
limited to the cost of those parts which MKT has agreed to repair or replace. This limitation applies to all causes
of action in the aggregate, including without limitation, breach of contract, breach of warranty, negligence, strict
liability, misrepresentations, and other torts. In any jurisdiction in which the above limitations of liability are
restricted, MKT’s liability is limited to the greatest extent permitted by law.
Notwithstanding anything in this Agreement to the contrary, MKT shall not be responsible for any costs or charges
of User and/or any third party, including but not limited to transportation charges, shipping costs, cost of
installation, duty, taxes or any other charges whatsoever including but not limited to any charges or damages due
to any delays. If requested by MKT, products or parts for which a warranty claim is made are to be returned
transportation prepaid to MKT at MKT’s home office. Any improper use, including operation after discovery of
defective or worn parts, operation beyond rated capacity, substitution of parts not approved by MKT, or any
alteration or repair by others in such manner as in MKT’s judgment affects the Product materially and adversely,
shall void this Warranty.
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR
GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN
OFFICER OF MKT AT ITS HOME OFFICE.

TABLE OF CONTENTS
I. INTRODUCTION .......................................................2
II. SAFETY INSTRUCTIONS............................................. 3 - 9
III. SPECIFICATIONS.....................................................10
IV. EXCAVATOR REQUIREMENTS ..........................................11
V. OPERATING INSTRUCTIONS ....................................... 12 - 15
VI. MAINTENANCE AND SERVICE INSTRUCTIONS........................ 16 - 17
VII. SERVICE TROUBLE SHOOTING .................................... 18 - 19
VII. DRAWINGS AND PARTS LISTS ..................................... 20 - 37
A. V-2Esc GENERAL ASSEMBLY AND PARTS LIST ..................... 21 - 23
B. V-2Esc HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST ............. 24 - 25
C. SIDE CLAMP ASSEMBLY AND PARTS LIST ......................... 26 - 29
D. V-2Esc EXCAVATOR MOUNT SCHEMATIC (CONSULT FACTORY)
E. HP-85T3 HYDRAULIC POWER UNIT GENERAL ASSEMBLY AND PARTS LIST .. 30 - 33
F. HP-85T3 HYDRAULIC SCHEMATIC AND PARTS LIST ................. 34 - 35
G. HP-85T3 HYDRAULIC HOSE BUNDLE AND PARTS LIST............... 36 - 37
H. ROTOTILT MANUAL

2 | INTRODUCTION
I. INTRODUCTION
This manual is exclusively for the MKT V-2Esc Hydraulic Vibratory Pile Driver/Extractor
System. The manual for the Rototilt mounting system that attaches the V-2Esc to the
excavator is included with this manual. It is your responsibility to read and understand
this manual, the Rototilt/Indexator manual, and the excavator manufacturer’s manuals
before operating this hydraulic construction tool. Make the following points part of your
regular workday.
- Know the limitations and operating characteristics of the Vibratory Pile Driver/
Extractor System.
- InspecttheV-2Escbeforeeachuseasspeciedinthismanualandyouremployer.
- NEVER use attachments that are not approved by the manufacturer.
- NEVER remove or modify any parts of the equipment.
- Know the location of other personnel and equipment and make sure they are at a
safe distance before operating.
- All visitors or other personnel in the immediate area of operating equipment must
wear all necessary personal protective equipment.
The MKT V-2Esc Hydraulic Vibratory Pile Driver/Extractor System is used for installing or
removingpiling.ThevemajorcomponentsofanMKTVibratoryPileDriver/Extractorinclude
rotating eccentric weights housed in a gear box that generate the vibratory forces to the pile,
an elastomer suspension system to isolate the vibratory forces from the excavator, a bottom
hydraulic clamp and side clamp system to grip the pile and Rototilt system to position the
hammer.
There are two rotating eccentric weights in the V-2Esc mounted in special heavy duty spherical
rollerbearings.Axeddisplacementgear-typehydraulicmotorisusedtodriveoneofthe
eccentricweights.Thesecondeccentricweightis,inturn,geardrivenandtimedofftherst
weight.
When operating within its load capabilities, the V-2Esc vibratory is designed to deliver a driving
force of about 25 tons to a pile at a rate of 1,700 vibrations per minute.

SAFETY INSTRUCTIONS | 3
II. SAFETY INSTRUCTIONS
FAILURE TO COMPLY WITH THE FOLLOWING SAFETY
INSTRUCTION AND LOCAL REGULATIONS WILL RESULT IN
PROPERTY DAMAGE, SEVERE INJURY OR DEATH.
The following safety instructions are contained in the text of this manual. Read the entire
manual before operating the hammer. Remember SAFETY IS UP TO YOU! Good safety
practices not only protect you but also protect the people around you.
The following signal words will be found in this manual and may also be found in other
manufacturer’s manuals. These words are intended to alert the operator to a hazard and the
degree of severity of the hazard.
indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
indicates a hazardous situation which, if not avoided, could result in
minor injury or moderate injury.
indicates a property damage message.
1. For each lift the operator must review the excavator lifting
capacity to determine that the weight of the hammer/ Rototilt assembly plus
the load being lifted is within the rated capacity of the excavator.
2. Check that all personnel are clear of the V-2Esc unit prior to
start up.
3. Keep hands clear of all three clamps at all times.
4. Always use pile handling/ safety line to attach the pile to the
hammer.
5. Leave the pile handling/ safety line attached to the pile at all
times if the pile is not stuck securely in the ground.