Modular 60/30 PCG User manual

Mod. 60/30 PCG
Mod. 60/60 PCG
Mod. 60/60 CFG
Mod. 60/60 CFGE UK – CAT II2H3+
GAS HOBS AND COOKERS
Cod. 252.151.11
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0051

INDEX
1 Warnings
2 Compliance with “EEC” directives
2.1 Compliance with “EEC” Directives for electric, fan and conventional ovens
2.2 Compliance with “EEC” Directives for gas appliances
3 Installation diagrams
4 Technical data table
4.1 Gas characteristics
5
6 INSTRUCTIONS FOR THE QUALIFIED INSTALLER
6.1 Appliance installation
6.2 Laws, technical regulations and general rules
6.3 Discharge of fumes for type ”A” appliances
6.4 Checking for gas leaks
7 Set-up for installation (mixed cookers)
7.1 Laws, technical regulations and general rules
7.2 Installing electrical appliances
7.3 Electrical connection
7.4 Equipotential connection
7.5 Replacement of power cord (gas oven)
8 Maintenance
8.1 Conversion for use with a different type of gas – Top burners
8.1.1 Changing top burner parts
8.2 Conversion for use with a different type of gas – Gas cooker/oven
8.2.1 Diagram for installing burner on gas oven
8.2.2 Adaptation of oven burner for different gas types
9 USER INSTRUCTIONS
9.1 Technical characteristics
9.2 Ventilated electric oven; knob symbols
9.2.1 Indicator light (electric oven)
9.2.2 Safety thermostat (electric oven)
9.3 Gas oven
9.3.1 Description and use of gas oven
10 Combined gas/electric cookers
10.1 Wiring diagram of gas cookers with electric convection oven
10.2 Wiring diagram of gas cookers
11 Maintenance, cleaning and care

THIS APPLIANCE HAS BEEN MADE FOR COOKING FOOD AND MUST ONLY BE
USED BY PROFESSIONALLY SKILLED PERSONNEL IN THE WAY DESCRIBED IN
THIS INSTRUCTION MANUAL.
1 WARNINGS
♦Read this handbook through carefully as it provides important information for a safe
installation, use and maintenance.
♦Keep this handbook in a safe place for future reference.
♦Only professionally skilled personnel must install the appliance and, if required, convert
it to receive a different type of gas.
♦Only call one of the manufacturer’s authorised technical assistance centres for repairs
and demand original spare parts.
•Disposal and demolition of the appliance must be carried out in strict observance of
current standards.
Failure to observe the above could undermine the safety of the appliance.
2 COMPLIANCE WITH THE “EEC” DIRECTIVES
2.1 COMPLIANCE WITH “EEC” DIRECTIVES FOR ELECTRIC, FAN AND CONVENTIONAL OVENS
The cookers are made in compliance with the essential requirements established by the EEC
directives in agreement with the “EEC 73/23 Low Voltage Directive”, with the “EEC 89/336
EMC Directive”, supplemented by the “CE” mark according to the EEC Directive 93/68.
2.2 COMPLIANCE WITH “EEC” DIRECTIVES FOR GAS APPLIANCES
This appliance has obtained the “CE” type approval certificate as it complies with the
acceptance tests carried out in accordance with the following standard:
"Essential requirements Annex I° EEC Directive 90/396 MD 26/06/1990"

4 TECHNICAL DATA TABLE FOR HOBS – COOKERS (WITH GAS OVEN)
TOTAL GAS
CONSUMPTION
DIAMETER OF NOZZLES
IN HUNDREDTHS OF A
MILLIMETRE
MODEL BURNERS
X POWER
No. x kW
POWER
OVEN
kW
TOTAL
POWER
kW LPG
G30 – G31
kg/h
METHANE
G20
m³/h
LPG
G30 – G31
28/30 mbar
METHANE
G20
20 mbar
60/30 PCG 1 x 2,8 1 x 3,3
/ 6,1
0,220
0,260
0,481
0,296
0,350
0,646
85
95
115
135
60/60 PCG
60/60 CFGE
2 x 2,8
2 x 3,3
/
12,2
2 x 0,220
2 x 0,260
0,962
2 x 0,296
2 x 0,350
1,292
85
95
115
135
60/60 CFG
2 x 2,8
2 x 3,3
1 x 2,6
14,8
2 x 0,220
2 x 0,260
0,205
1,167
2 x 0,296
2 x 0,350
0,238
1,566
85
95
80
115
135
109
Air adjustment
These burners do not require any air adjustment.
4.1 GAS CHARACTERISTICS
The data relative to power and consumption refer to the following types of gas:
TYPE OF GAS NET HEAT VALUE
(NHV) PRESSURE
mbar
SUPPLY
mm water
G20(methane gas)CH4 9,45 kW m³/h 20 200
G30(butane)C4H10 12,87 kW/kg 30 300
G31(propane)C3H8 12,68 kW/kg 37 370
G25(G20L – DE) 8,12 kW m³/h 20 200
G25(aardgas NL) 8,12 kW m³/h 25 250
When installing the appliances, the gas supply pressures must be those given above in
order to have maximum burner efficiency.
Pressure mbar = 1 millibar = 1 mbar = 10 mm c.d.a. (water column millimetres)
Power = 1 kW = 860 kcal = 3.6 MJ = 3412 BTU

6 INSTRUCTIONS FOR THE QUALIFIED INSTALLER
6.1 APPLIANCE INSTALLATION
•Remove the appliance from its packaging and position it (always) under a suction hood.
•Always use rigid galvanised steel or copper pipes for connecting the appliance.
•If the appliance is wall mounted, in contact with flammable material, place a layer of
heat-resistant insulating material between the appliance and the wall or leave a space
of 200 mm between the appliance and the wall.
•The appliance gas system and the characteristics of the room in which the appliance is
installed must comply with current laws.
6.2 LAWS, TECHNICAL REGULATIONS AND GENERAL RULES
•Standard UNI-CIG 8723, Ministerial circular no. 68 dated 25/11/69 and variations.
Circular letter No. 412/4183 del 06/02/75
•Accident prevention laws.
•Always install a cut-off cock between each appliance and the gas pipe.
•Check that aeration in the room is sufficient when the appliance is working, considering
that the necessary quantity of air for combustion is 2 m³/h of air for each kW of installed
power.
6.3 DISCHARGE OF FUMES FOR TYPE “A” APPLIANCES
The appliances must be installed on premises that are suitable for the discharge of the
combustion products and must comply with the installation rules. Our appliances are
considered type “A” gas appliances (see the Technical Data Tables) and are not for
connecting to a natural discharge duct for combustion products.
These appliances must discharge through specific extractors, or similar devices,
connected to a properly working flue or discharged directly outside.
If this is not possible, an air suction device can be used connected directly to the outside,
with a capacity that must be no less than that required, see Table 1, plus the quantity of
fresh air that is necessary for the well-being of the workers.
6.4 CHECKING FOR GAS LEAKS
Once installed, check there are no gas leaks on pipe joints using a soapy water solution.
You will know if there are leaks by the foamy bubbles that form. Never use bare flames to
check for leaks.
When the appliance is ready to use, check that there are no gas leaks, by checking on the
gauge, if used (for a period of 30 minutes), that there is no passage or consumption of
gas.

7 PREPARING FOR INSTALLATION – COMBINED COOKERS
The appliance must be positioned in a well aerated place, if possible under a suction hood
to ensure complete evacuation of the fumes created when cooking.
Before using the appliance for the first time, remove all the protection sheets, clean all the
surfaces with a soft cloth, warm water and soap to remove all traces of the antirust
products applied during production.
If the appliance is to be installed close to walls, partitions, kitchen units, decorative
claddings, etc., they ought to be made with non flammable materials, if not leave a gap of
at least 100mm between them and the appliance.
It is essential to comply with the fire prevention rules.
The appliances can be positioned, depending on the model, as top or stand-alone
appliances or in series together with others in our range. The main switch and outlet must
be near the appliance and easy to reach.
Level the appliance, adjust its height and stability by turning the levelling feet.
7.1 LAWS, TECHNICAL REGULATIONS AND GENERAL RULES
Comply with the following rules during installation:
1) accident prevention standards;
2) the laws in force in the country where the appliance is installed;
3) read all the indications given in this handbook carefully as they provide important
information for safe installation, use and maintenance;
4) keep this handbook in a safe place for future reference by those who use the
appliance.
7.2 INSTALLING ELECTRICAL APPLIANCES
Only specialised personnel must install, start and service the appliance.
Installation must be carried out in compliance with the laws in force in the country where
the appliance is installed.
The manufacturer declines all responsibility if the appliance malfunctions due to incorrect
installation, tampering, improper use, bad maintenance, failure to comply with the local
laws and inexperience in using the appliance.
INSTRUCTIONS FOR THE QUALIFIED INSTALLER
APPLIANCE WEIGHING MORE THAN 40 Kg
CONNECT THE POWER CABLE TO
THE TERMINAL BOARD BEFORE PUTTING
THE APPLIANCE IN ITS FINAL POSITION

7.3 ELECTRICAL CONNECTION
1) The cookers are delivered for working with a VAC voltage of 230 + 1
2) Connect to the electricity line, interposing a suitably rated automatic circuit breaker,
where the opening distance between the contacts must be at least 3 mm. Furthermore,
the supply voltage must not deviate from the voltage value by ± 10%.
3) The characteristics of the flexible cable chosen for connection to the electricity line
must not be inferior to the type with rubber insulation H05RN-F and it must have a
nominal cross section suitable to absorb maximum current; hence, as indicated in table
1.1, it must have the same minimum cross section indicated relative to the cooker
model.
4) On the “top” hobs, cable input and the terminal board are at the back and in order to
connect up you have to unscrew the screws and unhook the protection cover. To
connect up: put the flexible cable through the grommet and cable relief strain, connect
the single wires to their corresponding terminals. It is indispensable to connect the
appliance to a working earth wire. For this purpose, near the connection terminal board
there is a terminal marked with a plate with the symbol on it and to which the earth
wire must be connected (yellow-green).
This wire must be long enough so that, if the cable relief strain slackens, it can only be
stressed after the power wires have been disconnected.
NOTE: earthing must comply with current laws.
7.4 EQUIPOTENTIAL CONNECTION
If you are installing several appliances in a row, the kitchen must be connected to an
equipotential system whose effectiveness must be verified in accordance with the
relative current laws. The connection is found on the rear part of top appliances, and on
the left-hand side of the base for floor-standing appliances. It is marked with the tag
"EQUIPOTENTIAL".
Earth terminal wires
NOTE: The manufacturer declines all responsibility if safety regulations are not
complied with as described above.

7.5 REPLACEMENT OF POWER CORD (GAS OVEN)
The power cord, which must be in H05 RR-F, with a section of 3x1 mm², may be
replaced in the following way:
- Open the terminal board (see fig. below);
- Insert the conductors in the respective terminals: N – L – ;
- Fix the cable in the special cable clamp;
- Close the terminal board by pressing on the cover until it locks in place.
power cord

8 MAINTENANCE
There is very little maintenance thanks to the correct way the appliances have been made.
However, we do advise having the systems checked by qualified personnel at least twice a
year.
N.B.: the manufacturer declines all responsibility for direct or indirect damage caused by
incorrect installation, bad maintenance, tampering, improper use and failure to comply with
the accident prevention norms regarding the prevention of fire and safety for gas systems
8.1 CONVERSION FOR USE WITH A DIFFERENT TYPE OF GAS – TOP BURNERS
The appliance is tested and set for working with gas according to the characteristics table
affixed in proximity to the appliance’s gas inlet.
In order for it to function with a different type of gas, proceed as follows:
•The conversion must be carried out by qualified personnel
•The nozzles for LPG are supplied with the appliance in a nylon bag
•Changing the burner nozzles: fig. 1
remove the rungs (1) and the burner flame separators and replace the nozzles attached
to the bottom of the burner bodies in accordance with the TECHNICAL DATA TABLE
based on the type of gas. (Fig. 3)
•Regulating the minimum flame: fig. 1
remove the cock knobs (8), with a screwdriver turn the cock (6) adjustment screw (7)
until you get the minimum flame required.
•Supply pressure:
it must be that specified on the appliance’s data plate and in the instruction handbook
(see the Technical Data table). Check the supply pressure by inserting a rubber pipe,
with a water gauge or similar, in the pressure tap (10) welded on the gas shaft (9)
removing the screw (11). After it has been checked, tighten the screw. If the supply
pressure is different to that specified, find the cause and correct it.
Attention: after each conversion, apply the new calibration by affixing the relative plate,
that you will find in the bag of nozzles, on the appliance’s rating plate
Changing top burner parts
Safety cock (6): remove the rungs (1), disassemble the control panel (12), unscrew the
burner connection pipes (13), unscrew the bridles (14) for fastening to the ramp, unscrew
the thermocouple (15), replace the cock.
Thermocouple (15): unscrew the cock fitting (6), unscrew the check nuts from the
thermocouple supporting square (16) and change the thermocouple.
Ignition plug (17): disconnect the plug connection wire (18), remove the holding spring
(20), remove the plug.
Piezoelectric lighter (19): remove the panel (12), pull the plug connecting cable out (18),
remove the piezoelectric stop nut and change the lighter.

8.2 CONVERSION FOR USE WITH A DIFFERENT TYPE OF GAS – GAS COOKER OVENS
The appliance is tested and set for working with natural gas (see the characteristics table
affixed in proximity to the appliance’s gas inlet).
In order for it to function with a different type of gas, proceed as follows:
1. The conversion must be carried out by qualified personnel
2. The nozzles for LPG are supplied with the appliance in a nylon bag
8.2.1 Diagram for installing burner on gas oven
8.2.2 Adaptation of oven burner for
different gas types
This model is equipped with a special
burner that does not require any air
adjustment. For this reason, to adapt the
appliance for operation with a type of gas
which is different form the one for which it
is set up, it is sufficient to replace the
nozzle and to adjust the minimum.
a) nozzle replacement
Open the oven, remove the enamelled
radiating disk 4 – fig. 5, and teh burner 3
– fig.5; with the wrench provided, remove
nozzle 2 – fig. 5 and replace it with the
one enclosed, carefully observing the
mark and the "Technical Data" table.
Description
1 - Hole for ignition of gas oven
2 - Nozzle
3 - Oven burner
4 - Radiating disk
Enamelled radiating disk
Enamelled flame separator lid ø 90
Burner
On light
Cup
Gas oven
bottom pan
4
3
2
1 FIG. 5