molex 64001-7400 User manual

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 1 of 9
Revision: A Revision Date: 05-21-07
Hand Crimp Tool
Operating Instruction and Specifications Sheet
Order No. 64001-7400
(Replaces 64001-3200)
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
3-nested tool eliminates the need for additional tools
A precision user-friendly terminal locator holds terminals in the proper crimping position for
each of the three nests
SCOPE
Products: Perma-SealRing Tongue, Spade Tongue, Hook Tongue, 3 and 4-Way
Terminals. Butt Splices and Step Down Butt Splices 10–22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the
crimped connections. The following charts show the specifications for various wire sizes.
The tensile strength is shown in pounds and indicates the minimum acceptable force to
break or separate terminal from the conductor.
Wire Size (AWG)
UL –486 A
UL –486 C
22
8
8
20
13
10
18
20
10
16
30
15
14
50
25
12
70
35
10
80
40
*UL - 486 A - Terminals (copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices
The following is a partial list of the product part numbers and their specifications that this tool
is designed to run. We will be adding to this list and an up to date copy is available on
www.molex.com
Wire Size: 18 –22 AWG 0.80 –0.35 mm²
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0003
SA-221-10
19164-0306
.281
7.14
.235
5.97
19164-0004
SA-222-14
19164-0844
.281
7.14
.235
5.97
19164-0005
SA-226-38
19164-0845
.281
7.14
.235
5.97
19164-0006
SA-235-06
.281
7.14
.235
5.97
19164-0007
SA-235-08
.281
7.14
.235
5.97
19164-0008
SA-235-10
.281
7.14
.235
5.97

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 2 of 9
Revision: A Revision Date: 05-21-07
Wire Size: 18 –22 AWG 0.80 –0.35 mm²
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0011
SA-2YCX
N/A
.281
7.14
.215
5.46
19164-0013
SAA-22-18
19164-0014
.281
7.14
.210
5.33
19164-0085
SA-221-06
.281
7.14
.235
5.97
19164-0086
SA-221-08
19164-0419
.281
7.14
.235
5.97
19164-0210
SA-210-06
.281
7.14
.235
5.97
19164-0211
SA-210-08
.281
7.14
.235
5.97
19164-0212
SA-210-10
.281
7.14
.235
5.97
19164-0283
SA-232-04
.281
7.14
.235
5.97
19164-0284
SA-2XCX
N/A
.281
7.14
.235
5.97
19164-0435
SA-222-56
.281
7.14
.235
5.97
19164-0443
SA-215-08
19164-0850
.281
7.14
.235
5.97
19164-0445
SA-215-04
.281
7.14
.235
5.97
19164-0446
SA-215-06
.281
7.14
.235
5.97
19164-0625
SA-222-10
.281
7.14
.235
5.97
Wire Size: 14 –16 AWG 2.00 –1.30 mm²
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0020
SB-218-38
19164-0307
.281
7.14
.235
5.97
19164-0021
SB-219-10
.281
7.14
.235
5.97
19164-0022
SB-223-06
.281
7.14
.235
5.97
19164-0023
SB-224-06
.281
7.14
.235
5.97
19164-0024
SB-224-08
.281
7.14
.235
5.97
19164-0025
SB-225-10
19164-0940
.281
7.14
.235
5.97
19164-0026
SB-225-14
19164-0308
.281
7.14
.235
5.97
19164-0027
SB-225-56
19164-0309
.281
7.14
.235
5.97
19164-0028
SB-227-06
19164-0948
.281
7.14
.235
5.97
19164-0029
SB-227-08
19164-0949
.281
7.14
.235
5.97
19164-0030
SB-227-10
19164-0950
.281
7.14
.235
5.97
19164-0031
SB-237-04
19164-0941
.281
7.14
.235
5.97
19164-0032
SB-237-06
19164-0310
.281
7.14
.235
5.97
19164-0033
SB-237-08
19164-0311
.281
7.14
.235
5.97
19164-0034
SB-237-10
19164-0312
.281
7.14
.235
5.97
19164-0035
SB-239-04
.281
7.14
.235
5.97
19164-0036
SB-239-06
.281
7.14
.235
5.97
19164-0037
SB-239-08
.281
7.14
.235
5.97
19164-0038
SB-239-10
19164-0313
.281
7.14
.235
5.97
19164-0041
SB-2XCX
N/A
.281
7.14
.235
5.97
19164-0042
SB-2YCX
N/A
.281
7.14
.235
5.97
19164-0044
SBB-16-14
19164-0045
.375
9.53
.200
5.08
19164-0139
SB-218-56
.281
7.14
.235
5.97
19164-0141
SB-219-06
.281
7.14
.235
5.97
19164-0142
SB-219-08
.281
7.14
.235
5.97
19164-0146
SB-618-38
.281
7.14
.235
5.97
19164-0150
SB-319-10
.281
7.14
.235
5.97
19164-0152
SB-625-14
.281
7.14
.235
5.97
19164-0153
SB-625-56
.281
7.14
.235
5.97
19164-0154
SB-327-06
.281
7.14
.235
5.97
19164-0155
SB-327-08
.281
7.14
.235
5.97
19164-0156
SB-327-10
.281
7.14
.235
5.97

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 3 of 9
Revision: A Revision Date: 05-21-07
Wire Size: 14 –16 AWG 2.00 –1.30 mm²
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0159
SB-637-06
.281
7.14
.235
5.97
19164-0160
SB-637-08
.281
7.14
.235
5.97
19164-0161
SB-637-10
.281
7.14
.235
5.97
19164-0532
SB-216-08
.281
7.14
.235
5.97
19164-0849
SB-216-10
.281
7.14
.235
5.97
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0056
SC-12-10
19164-0057
.375
9.53
.280
7.11
19164-0058
SC-201-12
.438
11.12
.310
7.87
19164-0060
SC-228-04
19164-0936
.438
11.12
.310
7.87
19164-0061
SC-228-06
19164-0937
.438
11.12
.310
7.87
19164-0062
SC-228-08
19164-0938
.438
11.12
.310
7.87
19164-0063
SC-228-10
19164-0939
.438
11.12
.310
7.87
19164-0065
SC-230-10
19164-0316
.438
11.12
.310
7.87
19164-0066
SC-230-14
19164-0317
.438
11.12
.310
7.87
19164-0067
SC-230-56
19164-0318
.438
11.12
.310
7.87
19164-0068
SC-240-38
19164-0857
.438
11.12
.310
7.87
19164-0069
SC-241-06
.438
11.12
.310
7.87
19164-0070
SC-241-08
.438
11.12
.310
7.87
19164-0071
SC-241-10
.438
11.12
.310
7.87
19164-0072
SC-268-10
.438
11.12
.310
7.87
19164-0073
SC-268-14
.438
11.12
.310
7.87
19164-0074
SC-2YCX
N/A
.438
11.12
.310
7.87
19164-0200
SC-301-12
.438
11.12
.310
7.87
19164-0201
SC-328-06
.438
11.12
.310
7.87
19164-0202
SC-328-08
.438
11.12
.310
7.87
19164-0203
SC-328-10
.438
11.12
.310
7.87
19164-0204
SC-330-14
.438
11.12
.310
7.87
19164-0205
SC-330-56
.438
11.12
.310
7.87
19164-0206
SC-340-38
.438
11.12
.310
7.87
19164-0207
SC-341-06
.438
11.12
.310
7.87
19164-0208
SC-341-08
.438
11.12
.310
7.87
19164-0209
SC-341-10
.438
11.12
.310
7.87
19164-0213
SC-211-06
.438
11.12
.310
7.87
19164-0214
SC-211-08
.438
11.12
.310
7.87
19164-0215
SC-211-10
.438
11.12
.310
7.87
19164-0285
SC-2XCX
N/A
.438
11.12
.310
7.87
19164-0533
SC-217-08
.438
11.12
.310
7.87
19164-0534
SC-217-10
.438
11.12
.310
7.87
19164-0624
SC-236-08
.438
11.12
.310
7.87
19164-0846
SC-201-38
.438
11.12
.310
7.87

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 4 of 9
Revision: A Revision Date: 05-21-07
TERMINA
L
AGAINST
LOCATOR
TOOL
OPEN
Figure 1
PUSH IN
LOCATOR
CLAMP
Figure 2
TO ADJUST
SLIDE
LOCATOR
LOCATOR
KNOB
LOCATOR
CLAMP DOWN
TERMINAL
IN POSITION
STEP DOWN BUTT SPLICE
Wire Size: 14 –16 AWG 2.00 –1.30mm²to
18 - 22 AWG .080-0.35 mm²
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0043
SBA-631
.281
7.14
.230
5.84
STEP DOWN BUTT SPLICE
Wire Size: 10 –12 AWG 5.00 –3.30mm² to
14 - 16 AWG 2.00-1.30 mm²
Terminal No.
Terminal
Eng No. (REF)
Terminal No.
Mylar Tape
Wire Strip Length
Insulation Diameter
Maximum
In
mm
In
mm
19164-0077
SCB-646
19164-0582
.281
7.14
.300
7.62
OPERATION
Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release.
Crimping Terminals
1. Push in on the locator clamp to lift and position the nose of terminal under the clamp and
push against the shoulder with the barrel facing up into the color-coded nest. Release the
locator clamp to hold the terminal. See Figure 1.
2. Loosen the locator knob and slide as required until the conductor barrel is centered over
the crimp pocket in the lower jaw as shown in Figure 2. Tighten the locator knob to lock
the locator assembly in position.
3. Partially close the hand tool jaws until the terminal is held snug in place.

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 5 of 9
Revision: A Revision Date: 05-21-07
WIRE
TERMINA
L
Figure 3
Figure 4
TERMINA
L
BARREL
CONDUCTOR
ANVIL
TERMINA
L
CONDUCT
OR
PUNCH
LOCATOR
WIRE
4. Insert the properly stripped wire into the terminal barrel. See Figure 3 and 4.
5. Complete the crimp by closing the hand tool handles until they release.
6. Remove the crimped terminal by pulling away from the locator or open to remove flanged
spades. Inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for
closed barrel industrial product. See our website or contact your Molex sales engineer.
Note: The tamper proof ratchet action will not release the tool until it has been fully
closed.
Crimping Butt Splices
When crimping one end of a butt splice,
loosen the locator knob and slide locator
all the way out away from crimp jaws.
When crimping the second end of a butt
splice the locator assembly must be
removed. See Figure 5.
1. Position the butt splice centered over
the appropriate crimp pocket.
2. Partially close the tool to hold the butt
splice in place.
3. Insert the properly stripped wire into
the butt splice. The end of the wire
should butt against the wire stop in
the butt splice. Cycle the tool.
4. Remove the crimped butt splice and inspect for proper crimp location.
5. To crimp the second end, remove the locator assembly and rotate the butt splice 180so
the opposite end of the butt splice is centered over the appropriate crimp pocket.
6. Repeat steps. 2 thru 4.
Note: Whenever crimping without the locator, make sure the seam of the terminal is
oriented up or down in the tool if using unbrazed product, as this will provide higher pull
force values.
Figure 5
CONDUCTOR
ANVIL
CONDUCTO
R
PUNCH
TERMINAL
WIRE STOP
BUTT
SPLICE
TERMINAL
SLIDE LOCATOR
AWAY
FROM THE
TERMINAL
WIRE

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 6 of 9
Revision: A Revision Date: 05-21-07
Maintenance
It is recommended that each operator of the tool be
made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with
a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage
the tool.
3. Make certain all pins; pivot points and bearing
surfaces are protected with a thin coat of high quality
machine oil. Do not oil excessively. This hand tool was engineered for durability but like
any fine piece of equipment, it requires cleaning and lubrication for maximum service life of
trouble free operation. Use light oil such as 30 weight automotive at the oil points shown in
Figure 5. Lubricate every 5,000 crimps or 3 months to significantly enhance the tool life.
4. When tool is not in use keep the handles closed to prevent objects from becoming lodged
in the crimping dies, and store the tool in a clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the
handles open or closed.
The tool will open easily by turning the ratchet release screw. See Figure 7.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To verify calibration of
this tool, pin gauge measurements should be taken in each conductor nest and compared to
this chart. The tool should be lubricated before checking calibration to ensure consistent
measurements. Handle preload is factory set to 25-45 LBS.
Nest Color Code
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
AWG
mm²
Mean
Go
No Go
Red
18 - 22
0.35 - 0.80
.094
.090
.098
---
Blue
14 - 16
1.30 - 2.00
.115
.110
.119
---
Yellow
10 - 12
3.30 - 5.00
.161
.156
.167
---
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality
materials. All vital components are long life-tested. All tools are warranted free of
manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or
exchange the tool free of charge. This repair or exchange will not be applicable to alter,
misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing,
or use of handle extensions voids this warranty.
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY 3
MONTHS
OR 5,000 CRIMPS)
Figure 6

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 7 of 9
Revision: A Revision Date: 05-21-07
Hand held crimping tools are intended for low volume, prototyping, or repair requirements
only.
Caution: Repetitive use of this tool should be avoided.

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 8 of 9
Revision: A Revision Date: 05-21-07
PARTS LIST
Item Number
Order Number
Description
Quantity
64001-7400
Hand Crimp Tool
Figure 7
1
64001-7475
Locator Assembly
1
Figure 7
RATCHET
RELEASE
SCREW
1
M4 X 30mm SHCS

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED
COPY Page 9 of 9
Revision: A Revision Date: 05-21-07
Certificate of Calibration
Tool Order Number __64001-7400____________
Tool Eng. Number ___64001-7400____________
Tool Revision ___________A______________
Serial Number_________________________
Date of Manufacture_____________________
Pin Gage of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.
Range Conductor Nest # 1 =__.090/.097____Actual =_____________
Range Conductor Nest # 2 =__.110/.118____Actual =_____________
Range Conductor Nest # 3 =__.156/.166____Actual =_____________
Technician________________________
Date of Calibration ___________________
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinf[email protected]
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
[email protected]
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
[e-mail]
European Headquarters
Munich, Germany
49-89-413092-0
[email protected]
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: [phone]
Visit our Web site at http://www.molex.com