molex 64001-7400 User manual

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 1 of 8
Revision: A Revision Date: 05-21-07
Hand Crimp Tool
Operating Instruction and Specifications Sheet
Order No. 64001-7400
(Replaces 64001-3200)
FEATURES
 A full cycle ratcheting hand tool ensures complete crimps
 Long handles for comfortable crimping with reduced crimping force
 3-nested tool eliminates the need for additional tools
 A precision user-friendly terminal locator holds terminals in the proper crimping position for each of the three nests
SCOPE
Products: Perma-SealRing Tongue, Spade Tongue, Hook Tongue, 3 and 4-Way Terminals. Butt Splices and Step Down Butt Splices
10–22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts
show the specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable force
to break or separate terminal from the conductor.
Wire Size (AWG) UL – 486 A UL – 486 C
22 8 8
20 13 10
18 20 10
16 30 15
14 50 25
12 70 35
10 80 40
*UL - 486 A - Terminals (copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to
this list and an up to date copy is available on www.molex.com
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0003 SA-221-10 19164-0306 .281 7.14 .235 5.97
19164-0004 SA-222-14 19164-0844 .281 7.14 .235 5.97
19164-0005 SA-226-38 19164-0845 .281 7.14 .235 5.97
19164-0006 SA-235-06 .281 7.14 .235 5.97
19164-0007 SA-235-08 .281 7.14 .235 5.97
19164-0008 SA-235-10 .281 7.14 .235 5.97
19164-0011 SA-2YCX N/A .281 7.14 .215 5.46
19164-0013 SAA-22-18 19164-0014 .281 7.14 .210 5.33

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 2 of 8
Revision: A Revision Date: 05-21-07
Wire Size: 18 – 22 AWG 0.80 –0.35 mm²
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0085 SA-221-06 .281 7.14 .235 5.97
19164-0086 SA-221-08 19164-0419 .281 7.14 .235 5.97
19164-0210 SA-210-06 .281 7.14 .235 5.97
19164-0211 SA-210-08 .281 7.14 .235 5.97
19164-0212 SA-210-10 .281 7.14 .235 5.97
19164-0283 SA-232-04 .281 7.14 .235 5.97
19164-0284 SA-2XCX N/A .281 7.14 .235 5.97
19164-0435 SA-222-56 .281 7.14 .235 5.97
19164-0443 SA-215-08 19164-0850 .281 7.14 .235 5.97
19164-0445 SA-215-04 .281 7.14 .235 5.97
19164-0446 SA-215-06 .281 7.14 .235 5.97
19164-0625 SA-222-10 .281 7.14 .235 5.97
Wire Size: 14 –16 AWG 2.00 –1.30 mm²
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0020 SB-218-38 19164-0307 .281 7.14 .235 5.97
19164-0021 SB-219-10 .281 7.14 .235 5.97
19164-0022 SB-223-06 .281 7.14 .235 5.97
19164-0023 SB-224-06 .281 7.14 .235 5.97
19164-0024 SB-224-08 .281 7.14 .235 5.97
19164-0025 SB-225-10 19164-0940 .281 7.14 .235 5.97
19164-0026 SB-225-14 19164-0308 .281 7.14 .235 5.97
19164-0027 SB-225-56 19164-0309 .281 7.14 .235 5.97
19164-0028 SB-227-06 19164-0948 .281 7.14 .235 5.97
19164-0029 SB-227-08 19164-0949 .281 7.14 .235 5.97
19164-0030 SB-227-10 19164-0950 .281 7.14 .235 5.97
19164-0031 SB-237-04 19164-0941 .281 7.14 .235 5.97
19164-0032 SB-237-06 19164-0310 .281 7.14 .235 5.97
19164-0033 SB-237-08 19164-0311 .281 7.14 .235 5.97
19164-0034 SB-237-10 19164-0312 .281 7.14 .235 5.97
19164-0035 SB-239-04 .281 7.14 .235 5.97
19164-0036 SB-239-06 .281 7.14 .235 5.97
19164-0037 SB-239-08 .281 7.14 .235 5.97
19164-0038 SB-239-10 19164-0313 .281 7.14 .235 5.97
19164-0041 SB-2XCX N/A .281 7.14 .235 5.97
19164-0042 SB-2YCX N/A .281 7.14 .235 5.97
19164-0044 SBB-16-14 19164-0045 .375 9.53 .200 5.08
19164-0139 SB-218-56 .281 7.14 .235 5.97
19164-0141 SB-219-06 .281 7.14 .235 5.97
19164-0142 SB-219-08 .281 7.14 .235 5.97
19164-0146 SB-618-38 .281 7.14 .235 5.97
19164-0150 SB-319-10 .281 7.14 .235 5.97
19164-0152 SB-625-14 .281 7.14 .235 5.97
19164-0153 SB-625-56 .281 7.14 .235 5.97
19164-0154 SB-327-06 .281 7.14 .235 5.97
19164-0155 SB-327-08 .281 7.14 .235 5.97
19164-0156 SB-327-10 .281 7.14 .235 5.97
19164-0159 SB-637-06 .281 7.14 .235 5.97

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 3 of 8
Revision: A Revision Date: 05-21-07
Wire Size: 14 –16 AWG 2.00 –1.30 mm²
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0160 SB-637-08 .281 7.14 .235 5.97
19164-0161 SB-637-10 .281 7.14 .235 5.97
19164-0532 SB-216-08 .281 7.14 .235 5.97
19164-0849 SB-216-10 .281 7.14 .235 5.97
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0056 SC-12-10 19164-0057 .375 9.53 .280 7.11
19164-0058 SC-201-12 .438 11.12 .310 7.87
19164-0060 SC-228-04 19164-0936 .438 11.12 .310 7.87
19164-0061 SC-228-06 19164-0937 .438 11.12 .310 7.87
19164-0062 SC-228-08 19164-0938 .438 11.12 .310 7.87
19164-0063 SC-228-10 19164-0939 .438 11.12 .310 7.87
19164-0065 SC-230-10 19164-0316 .438 11.12 .310 7.87
19164-0066 SC-230-14 19164-0317 .438 11.12 .310 7.87
19164-0067 SC-230-56 19164-0318 .438 11.12 .310 7.87
19164-0068 SC-240-38 19164-0857 .438 11.12 .310 7.87
19164-0069 SC-241-06 .438 11.12 .310 7.87
19164-0070 SC-241-08 .438 11.12 .310 7.87
19164-0071 SC-241-10 .438 11.12 .310 7.87
19164-0072 SC-268-10 .438 11.12 .310 7.87
19164-0073 SC-268-14 .438 11.12 .310 7.87
19164-0074 SC-2YCX N/A .438 11.12 .310 7.87
19164-0200 SC-301-12 .438 11.12 .310 7.87
19164-0201 SC-328-06 .438 11.12 .310 7.87
19164-0202 SC-328-08 .438 11.12 .310 7.87
19164-0203 SC-328-10 .438 11.12 .310 7.87
19164-0204 SC-330-14 .438 11.12 .310 7.87
19164-0205 SC-330-56 .438 11.12 .310 7.87
19164-0206 SC-340-38 .438 11.12 .310 7.87
19164-0207 SC-341-06 .438 11.12 .310 7.87
19164-0208 SC-341-08 .438 11.12 .310 7.87
19164-0209 SC-341-10 .438 11.12 .310 7.87
19164-0213 SC-211-06 .438 11.12 .310 7.87
19164-0214 SC-211-08 .438 11.12 .310 7.87
19164-0215 SC-211-10 .438 11.12 .310 7.87
19164-0285 SC-2XCX N/A .438 11.12 .310 7.87
19164-0533 SC-217-08 .438 11.12 .310 7.87
19164-0534 SC-217-10 .438 11.12 .310 7.87
19164-0624 SC-236-08 .438 11.12 .310 7.87
19164-0846 SC-201-38 .438 11.12 .310 7.87

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 4 of 8
Revision: A Revision Date: 05-21-07
TERMINAL
AGAINST
LOCATOR
TOOL
OPEN
Figure 1
PUSH IN
LOCATOR
CLAMP
Figure 2
TO ADJUST
SLIDE LOCATOR
LOCATOR
KNOB
LOCATOR
CLAMP DOWN TERMINAL
IN POSITION
STEP DOWN BUTT SPLICE
Wire Size: 14 –16 AWG 2.00 –1.30mm²to
18 - 22 AWG .080-0.35 mm²
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0043 SBA-631 .281 7.14 .230 5.84
STEP DOWN BUTT SPLICE
Wire Size: 10 –12 AWG 5.00 –3.30mm²to
14 - 16 AWG 2.00-1.30 mm²
Wire Strip Length Insulation Diameter
Maximum
Terminal No. Terminal
Eng No. (REF)
Terminal No.
Mylar Tape In mm In mm
19164-0077 SCB-646 19164-0582 .281 7.14 .300 7.62
OPERATION
Open the tool by first closing the jaws sufficiently for the ratchet mechanism to release.
Crimping Terminals
1. Push in on the locator clamp to lift and position the nose of terminal under the clamp and push against the shoulder with the
barrel facing up into the color-coded nest. Release the locator clamp to hold the terminal. See Figure 1.
2. Loosen the locator knob and slide as required until the conductor barrel is centered over the crimp pocket in the lower jaw as
shown in Figure 2. Tighten the locator knob to lock the locator assembly in position.
3. Partially close the hand tool jaws until the terminal is held snug in place.

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 5 of 8
Revision: A Revision Date: 05-21-07
WIRE
TERMINAL Figure 3 Figure 4
TERMINAL
BARREL
CONDUCTOR ANVIL
TERMINAL
CONDUCTOR
PUNCH
LOCATOR WIRE
4. Insert the properly stripped wire into the terminal barrel. See Figure 3 and 4.
5. Complete the crimp by closing the hand tool handles until they release.
6. Remove the crimped terminal by pulling away from the locator or open to remove flanged spades. Inspect for proper crimp
location. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your Molex
sales engineer.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
Crimping Butt Splices
When crimping one end of a butt splice, loosen the locator
knob and slide locator all the way out away from crimp
jaws. When crimping the second end of a butt splice the
locator assembly must be removed. See Figure 5.
1. Position the butt splice centered over the appropriate
crimp pocket.
2. Partially close the tool to hold the butt splice in place.
3. Insert the properly stripped wire into the butt splice.
The end of the wire should butt against the wire stop
in the butt splice. Cycle the tool.
4. Remove the crimped butt splice and inspect for proper
crimp location.
5. To crimp the second end, remove the locator assembly and rotate the butt splice 180°so the opposite end of the butt splice is
centered over the appropriate crimp pocket.
6. Repeat steps. 2 thru 4.
Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using
unbrazed product, as this will provide higher pull force values.
Figure
5 CONDUCTOR ANVIL
CONDUCTOR
PUNCH
TERMINAL
WIRE STOP
BUTT SPLICE
TERMINAL
SLIDE LOCATOR AWAY
FROM THE TERMINAL WIRE

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 6 of 8
Revision: A Revision Date: 05-21-07
Maintenance
It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft,
lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a
thin coat of high quality machine oil. Do not oil excessively. This hand tool
was engineered for durability but like any fine piece of equipment, it requires
cleaning and lubrication for maximum service life of trouble free operation.
Use light oil such as 30 weight automotive at the oil points shown in Figure 5. Lubricate every 5,000 crimps or 3 months to
significantly enhance the tool life.
4. When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a
clean, dry area.
Miscrimps or Jams
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed.
The tool will open easily by turning the ratchet release screw. See Figure 7.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To verify calibration of this tool, pin gauge measurements should
be taken in each conductor nest and compared to this chart. The tool should be lubricated before checking calibration to ensure
consistent measurements. Handle preload is factory set to 25-45 LBS.
Wire Range “X”Dimension Conductor Crimp
Nest Color Code AWG mm²Mean Go No Go Crimp Inspection Marking
Red 18 - 22 0.35 - 0.80 .094 .090 .098 ---
Blue 14 - 16 1.30 - 2.00 .115 .110 .119 ---
Yellow 10 - 12 3.30 - 5.00 .161 .156 .167 ---
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long
life-tested. All tools are warranted free of manufacturing defects for a period of 30 days. Should such a defect occur, we will repair
or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused, or damaged tools. This tool is
designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.
Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
Caution: Repetitive use of this tool should be avoided.
LUBRICATION POINTS
(BOTH SIDES)
LIGHT OIL (EVERY 3 MONTHS
OR 5,000 CRIMPS)
Figure 6

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 7 of 8
Revision: A Revision Date: 05-21-07
PARTS LIST
Item Number Order Number Description Quantity
64001-7400 Hand Crimp Tool Figure 7
1 64001-7475 Locator Assembly 1
Figure 7
RATCHET
RELEASE SCREW
1
M4 X 30mm SHCS

64001-7400 Hand Crimp Tool
Doc No. ATS-640017400 Release Date: 05-21-07 UNCONTROLLED COPY Page 8 of 8
Revision: A Revision Date: 05-21-07
Certificate of Calibration
Tool Order Number __64001-7400____________
Tool Eng. Number ___64001-7400____________
Tool Revision ___________A______________
Serial Number_________________________
Date of Manufacture_____________________
Pin Gage of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.
Range Conductor Nest # 1 =__.090/.097____Actual =_____________
Range Conductor Nest # 2 =__.110/.118____Actual =_____________
Range Conductor Nest # 3 =__.156/.166____Actual =_____________
Technician________________________
Date of Calibration ___________________
Americas Headquarters
-JTMF*MMJOPJT64"
.0-&9
BNFSJOGP!NPMFYDPN
Far East North Headquarters
:BNBUP,BOBHBXB+BQBO

GFOJOGP!NPMFYDPN
Far East South Headquarters
+VSPOH4JOHBQPSF

GFTJOGP!NPMFYDPN
European Headquarters
.VOJDI(FSNBOZ

FVSJOGP!NPMFYDPN
Corporate Headquarters
8FMMJOHUPO$U
-JTMF*-64"

'BY
Visit our Web site at http://www.molex.com