molex AT AFIFG User manual

AT-AFIFG Air Crimp Tool Head
Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 1 of 6
Revision: B Revision Da e: 05-05-04
Air Powered
Crimp Tool Head
AviKrimp™
Application Tooling
pecification heet Order No. 64005-4300
Engineering No. AT AFIFG
FEATURE
 Quick-change ool head for he 19279-0001 (AT-200)
 Tooling ki is in erchangeable wi h o her ki s in he 64001 and 64003 Series
 A precision user-friendly erminal loca or wire s op holds erminals in he proper crimping posi ion.
 Pneuma ic powered crimp ools help reduce fa igue and discomfor from repe i ive manual crimping
COPE
Produc s: AviKrimp™ Fully Pre-Insula ed and-Insula ed Quick Disconnec Flags 14-22 AWG. This ool head is
in ended for use in he 19279-0001 (AT-200) ei her hand held or wi h op ional bench adap er 19078-0307
(ATBA) and foo swi ch.
Testing
Mechanical
The ensile es , or pull es , is a means of evalua ing he mechanical proper ies of he crimped connec ions.
The following char s show he UL and Governmen specifica ions (MIL-T-7928) for various wire sizes. The
ensile s reng hs are shown in pounds, and indica e he minimum accep able force o break or separa e he
erminal from he conduc or.
Wire ize (AWG)
*UL
-
310
22
8
20
13
18
20
16
30
14
50
*UL – 310 – Quick Disconnec s
The following is a par ial lis of he produc par numbers and heir specifica ions ha his ool is designed o
run. We will be adding o his lis and an up o da e copy is available on www.molex.com.
Wire ize: 18
–
22 AWG 0.80
–
0.35 mm²
Terminal No.
Terminal
Eng. No. (REF)
Wire trip
Length
Insul
ation
Diameter Max.
In.
mm
In.
mm
19006
-
0001
AA
-
5220
.344
8.73
.150
3.81
19006
-
0005
AA
-
5222
.344
8.73
.150
3.81
19006
-
0
008
AA
-
5223
.344
8.73
.150
3.81
Wire ize: 14
–
16 AWG 2.00
–
1.30 mm²
Terminal No.
Terminal
Eng. No. (REF)
Wire trip
Length
Insul
ation
Diameter Max.
In.
mm
In.
mm
19006
-
0011
BB
-
5221
.344
8.73
.170
4.32
19006
-
0015
BB
-
5224
.344
8.73
.170
4.32
19006
-
0017
BB
-
5225
.344
8.73
.170
4.32

AT-AFIFG Air Crimp Tool Head
Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 2 of 6
Revision: B Revision Da e: 05-05-04
BARREL OF
TERMINAL
AFETY
HIELD
WIRE
Figure 1
LOCATOR
JAW OPEN
CONDUCTOR ANVIL
Figure 2
IN ULATION
ANVIL
WIRE
IN ULATION
PUNCH
CONDUCTOR
PUNCH
FLAT EDGE
OF TERMINAL
LOCATOR
M4 WING
NUT
TERMINAL
BARREL
OPERATION
Refer o he ins ruc ion manual for he 19279-0001 (AT-200) for
moun ing his crimp ool head.
Caution: Never opera e his ool wi hou he supplied safe y shield
in place. Never place fingers in he ooling nes s.
Crimping Terminals
1. Inser he wire in o he erminal. Inser he erminal wi h he
barrel in o he color-coded nes and he square edge of he flag
facing ou for 14-16 AWG and in for 18-22 AWG. Make sure he
back of he flag erminal is agains he loca or. See Figure 1. If
erminal is no flush agains he loca or loosen he M4 wing nu
and adjus he loca or up or down so ha he fla edge of he erminal is flush agains he wall of he loca or.
Tigh en he M4 wing nu . See Figure 2.
2. Par ially close he ool o hold he erminal in
place.
3. Push on wire o assure i is s ill fully sea ed
in he erminal. Cycle he ool.
4. Remove he crimped erminal. Inspec for
proper crimp loca ion, and check for
insula ion closure. Loca or is adjus able up
and down o keep erminals s raigh af er
crimping.
5. If he insula ion par of he crimp needs o
be adjus ed, firs disconnec air source and
loosen he M4 screw on he bo om ool jaw,
hen inser a 3/32” hex wrench (supplied)
in o he bo om of he lower die. See Figure 3. A clockwise (CW) ro a ion decreases insula ion crimp while
a coun er-clockwise (CCW) ro a ion increases insula ion crimp. Af er adjus ing, re igh en he M4 screw.
Reconnec air source.
Maintenance
I is recommended ha each opera or of he ool be
made aware of, and responsible for, he following
main enance s eps:
1. Remove dus , mois ure and o her con aminan s
wi h a clean brush, or sof , lin -free clo h.
2. Do no use any abrasive ma erials ha could
damage he ool.
3. Make cer ain all pins; pivo poin s and bearing surfaces are pro ec ed wi h a hin coa of high quali y
machine oil. Do no oil excessively. This ool was engineered for durabili y, bu like any fine piece of
equipmen , i needs cleaning and lubrica ion for a maximum service life of rouble-free crimping. Use a ligh
oil, such as 30 weigh au omo ive oil a he oil poin s shown in Figure 3, every 5,000 crimps or mon hly will
significan ly enhance he ool life and ensure a s able calibra ion.
LUBRICATION POINT
(BOTH IDE ) LIGHT OIL
(EVERY 3 MONTH
OR 5,000 CRIMP )
Figure 3
LOO EN
M4 CREW
3/32
” HEX
WRENCH

AT-AFIFG Air Crimp Tool Head
Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 3 of 6
Revision: B Revision Da e: 05-05-04
4. When ool is no in use s ore he ool in a clean, dry area.
Tool Calibration
A Cer ifica e of Calibra ion (see las page) was supplied wi h he
ool. To recalibra e his ool, pin gauge measuremen s should
be aken in each conduc or nes and compared o his char .
The ool should be lubrica ed before recalibra ion o ensure
consis en measuremen s.
Nest Color Code
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
AWG
mm²
Mean
Go
No Go
Red
18
-
22
0.80
–
0.35
.075
.071
.079
---
Blue
14
-
16
2.00
–
1.30
.088
.084
.092
---
Warranty
This ool is for elec rical erminal crimping purposes only. This ool is made of he bes quali y ma erials. All vi al
componen s are long-life es ed. All ools are warran ed free of manufac uring defec s for a period of 30 days.
Should such a defec occur, we would repair or exchange he ool free of charge. This repair or exchange will
no be applicable o al er, misused or damaged ools.
CAUTION: Molex crimp specifica ions are valid only when used wi h Molex erminals, applica ors and ooling.
PIN GAUGE IN
CONDUCTOR CRIMP
“Confining” Crimp
X

AT-AFIFG Air Crimp Tool Head
Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 4 of 6
Revision: B Revision Da e: 05-05-04
PART LI T
Item
Order No
Description
Quantity
64005
-
4300
Crimp Tool Head
Fig
ure
4
1
64005
-
0000
Basic Air Tool Head
1
2
64001
-
4375
Loca or Assembly
1
3
64001
-
4370
Tooling Ki
1
Tooling Kit Only
4
6
4001
-
4302
Conduc or Punch
1
5
64001
-
4301
Conduc or Anvil
1
6
64001
-
4304
Insula ion Punch
1
7
64001
-
4303
Insula ion Anvil
1
8
N/A
4 mm Dia. by 5.0 mm L
ong
Roll Pins
2**
9
N/A
#10
-
32 by 5/16” L
ong
Cup P . Se Screw
1**
** Available from an Indus rial s
upply company such as MSC (1
-
800
-
645
-
7270).
3
2
1
Figure 4
M4 WING NUT
M4 FLAT WA HER
4
5
9
6
7
8 (2)
M4 X 25LG
PAN HEAD CREW
2

AT-AFIFG Air Crimp Tool Head
Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 5 of 6
Revision: B Revision Da e: 05-05-04
Figure 5
3
4
2
2
2
5
1
(4)
(4)
(2)
(4)
2
2
(2)
(2)
2
Parts List (Continued)
Item
Order No.
Description
Quantity
64005
-
0000
Basic Air Tool Head
Figure
5
1
64005
-
0103
Nose Guard
1
2
64000
-
0077
Repair Ki (Springs, Rods Pivo s, R
ings, and Washers)
1
3
N/A
M4 by 12 Long Freedrive Pan Head Screw
1**
4
N/A
M4 by 30
Long Freedrive Pan Head Screw
1**
5
N/A
3/16” by 3/8” Long Dowel Pin
1**
** Available from an indus rial supply company such as MSC (1
-
800
-
645
-
7270).

AT-AFIFG Air Crimp Tool Head
Doc. No: ATS-640054300 Release Da e: 10-01-03 UNCONTROLLED COPY Page 6 of 6
Revision: B Revision Da e: 05-05-04
Air Powered
Crimp Tool Head
AviKrimp™
Certificate of Calibration
Order No. 64005-4300
Engineering No. AT AFIFG
Tool Order Number -----------------------------
Tool Eng. Number -----------------------------
Tool Revision ----------------------------
Serial Number -----------------------------
Da e of Manufac ure ----------------------------
Pin Gauge of Conduc or Nes /Nes s or Slug heigh if he nes is he “F” Crimp s yle.
Range Conduc or Nes # 1 = -------------------- Ac ual = --------------------
Range Conduc or Nes # 2 = -------------------- Ac ual = --------------------
Technician --------------------
Da e of Calibra ion --------------------
Calibra ion should be done every 5,000 cycles or 3 mon hs.
Tools should be lubrica ed during his opera ion.
Visi our Web si e a h p://www.molex.com