HERO PASSION PRO PROGRAMMED FI User manual

PREFACE
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
Your vehicle is conforming to latest (Bharat stage- norms) regulation for emission, safety & VI
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. Hero MotoCorp PASSION PRO PROGRAMMED FI
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.
We wish you many miles of continued riding pleasure in the years ahead.
We at are committed to demonstrate excellence in our environment Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Thank you for selecting a . Hero MotoCorp PASSION PRO PROGRAMMED FI
Let us make this world a safer, healthier and more environment friendly place.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT IS
OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS COULD
LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT NOTICE. Hero
MotoCorp Ltd ‘ PROGRAMMED FI’ COMPLIES WITH THE LATEST PASSION PRO
EMISSION NORMS.

As per Ministry of Road Transport & Highways (Government of India) vide
Notification G.S.R. 540(E), Hemostatic agent is excluded from first aid kit in
reduction from existing kit effective from 31st August 2020.
ADDENDUM

Pg. No.Pg. No.
CONTENTS
Pg. No.
WARRANTY
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES
ROAD SIGNS 62
SAFETY PRECAUTION 29
BRAKES 44
WHEEL 49
NUTS, BOLTS & FASTENERS 55
STOP LAMP SWITCH 57
AIR CLEANER 37
BATTERY 55
BASIC TROUBLESHOOTING 60
VALVE CLEARANCE ADJUSTMENT 38
DRIVE CHAIN SLACKNESS 42
MAINTENANCE SCHEDULE 30
MAIN/SIDE STAND LUBRICATION 52
MAINTENANCE 28
SPARK PLUG INSPECTION 33
ENGINE OIL 33
ENGINE OIL FILTER ELEMENT 35
OIL FILTER SCREEN 36
CLUTCH LEVER FREE PLAY 40
THROTTLE OPERATION 41
DRIVE CHAIN SLIDER INSPECTION 44
SUSPENSION 48
TUBELESS TYRES 52
FUSE REPLACEMENT 57
HEADLAMP FOCUS ADJUSTMENT 58
CATALYTIC CONVERTER 58
EVAPORATIVE EMISSION CONTROL SYSTEM 59
POLISHING OF VEHICLE 59
VEHICLE IDENTIFICATION 1
ACCESSORIES & MODIFICATIONS 7
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 5
PARTS FUNCTION 12
i3s (IDLE STOP START SYSTEM) 18
HANDLEBAR SWITCHES CONTROL 17
FUEL TANK 20
STARTING THE ENGINE 24
PARKING 27
TOOL KIT/FIRST AID KIT 27
PRE-RIDE INSPECTION 23
ANTI-THEFT TIPS 7
VEHICLE SAFETY 8
SAFE RIDING TIPS 10
BRAKING 27
USB CHARGER (OPTIONAL) 22
ŸProtective apparel 9
FEATURES 16
TIPS FOR HEALTHY ENVIRONMENT 11
ŸImportant safety information 8
ŸInstruments and Indicators 13
ŸIgnition switch 12
RIDING 26
SIDE STAND INDICATOR/SWITCH 20
SEAT LOCK/HELMET HOLDER 21
CLEANING AND WASHING OF VEHICLE 28

VEHICLE IDENTIFICATION
1
Model: PASSION PRO PROGRAMMED FI
VINVariants
Electric start/Front Disc/Rear Drum/Cast wheel
Engine No.
Location: Stamped on the lower side of the
left crankcase.
JA06EW
Engine
MBLJAW13#########
JA06EW#
#######
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
VIN: MBLJAW13#########
MBL JAW13 #
Manufacturer
code Vehicle
Description Model Year
#
Check
Digit
Engine No.: JA06EW########
JA06EW # #
Engine
Description Year of
Manufacturing Assembly Plant
## #####
Plant
Code Month of
Manufacturing Production
Serial Number
# #####
Month of
Manufacturing Serial Number
JAW13
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
Electric start/Front Drum/Rear Drum/Cast wheel JA06EWJAW14

2
(1) Speedometer
(2) Neutral indicator
(4) Horn switch
(5) Turn signal switch
(3) Dimmer switch
(6) Clutch lever
(7) Passing switch
(10) Turn signal indicators
(9) High beam indicator
(8) Rear view mirror
(11) Fuel gauge
(12) Tripmeter
(14) Side stand indicator
(13) Programmed FI malfunction indicator
lamp (MIL)
(16) Odometer
(18) Front brake lever
(19) Throttle grip
(21) Service reminder indicator
(22) Reset button
(23) Ignition switch with steering lock
(24) Fuel tank cap
(17) Master cylinder (Optional)
(15) i3s switch/indicator
(20) Electric starter switch
*Accessories and features shown may not be part of standard fitment.
16
8
TOP VIEW VEHICLE VIEWS
6
7
18
23
4
5
3
2
13 14 15 17
19
20
21
22
24
12
1
11109

3
(6) Battery (inside)
(3) Gearshift pedal
(5) Side stand
(2) Leg guard
(1) Side reflex reflector
(4) Main stand
(8) Saree guard with women
pillion step
(10) Rear reflex reflector
(11) Tail/Stop lamp
(9) Rear turn signal lamp
(7) Pillion footrest
(16) Front turn signal lamp
(12) Rear grip
(13) Seat lock
(14) USB charger (inside)
(optional)
(15) Side stand switch
16
LEFT SIDE VIEW 12
13
15
45
*Accessories and features shown may not be part of standard fitment.
11
6
10
1 3
14
28
9
7

4
(2) Kick starter pedal
(4) Rear brake pedal
(1) Exhaust muffler
(3) Rider footrest
(5) Oil level dipstick
(8) Caliper assembly
(9) Front disc
(6) Starter motor
(10) Front suspension
(7) CCB valve (inside) (12) Front visor
(13) Throttle body/ECU (inside)
(1 ) ear 5 R shock absorber
(14) Licence plate lamp
( 1) Headlamp1
RIGHT SIDE VIEW
10
11
12
23 4 5
*Accessories and features shown may not be part of standard fitment.
13
8
6
15
17 9
14

5
VEHICLE SPECIFICATION
Engine oil
Fuel tank capacity
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front suspension
Rear suspension
0.95 litre at disassembly and 0.75 litre at draining
10 litres
6. kW @ 7500 73 r/min
9.89 - 0 r/min N m @ 5 00
50.0x57.8 mm
9.7:1
113.2 cc
0.6-0.7 mm
0.08 mm
0.12 mm
1 00 100 4 ± r/min
Telescopic hydraulic shock absorbers
Swingarm with 5 step adjustable hydraulic shock
absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
2036 mm
739 mm
1113 mm
1270 mm
799 mm
180 mm
116.7 kg
Weight
NGK-CR7HSA, P-RZ9HC (Federal Mogul),
BOSCH-UR4AC
715 mm
Disc-Drum
Drum-Drum
Kerb weight 118.3 kg
Disc-Drum
Drum-Drum
Payload 130 kg

6
VEHICLE SPECIFICATION
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
SPECIFICATIONSITEM
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
3.45 (69/20)
3.214 (42/14)
3.167 (38/12)
1.778 (32/18)
1.217 (28/23)
0.923 (24/26)
*MF battery 12V-3Ah/ETZ-4
Transmission
Electricals
Cast wheel
Cast wheel
Front wheel
Rear wheel
nd
2
Alternator
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
1 W @ 5000 25 r/min
LED
LED
LED
Brakes Dia. 240 mm
Dia. 130 mm
Front (Drum type)
Hi beam indicator LED
i3s indicator LED
Side stand indicator LED
Programmed-Fi Malfunction indicator lamp (MIL) LED
80/100-18 47P (Tubeless tyre)
80/100-18 54P (Tubeless tyre)
Tyre size
12V-35W/35W Halogen bulb, **MFR
12V-21/5W, **MFR
12V-10Wx4 Nos.(Amber bulb with clear lens), **MFR
Front (Disc type)
Rear (Drum type) Dia. 130 mm
Licence plate lamp 12V-5W
Fuse 15A & 10Ax3
Trail length 92.3 mm
Caster angle 26.1°