Monico mCore SDR User manual

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Operations Manual
Thank you for purchasing mCore SDR (Security Data Router). Your device comes preconfigured and
ready to install.
Prior to use, thoroughly read the instructions in this manual to connect and use this product
correctly. Please retain this manual for future reference and make sure that this manual is
available to all users. To ensure the safety and proper operation of the device and any connected
equipment, installation or relocation should be performed by qualified personnel only.

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Table of Contents
Section 1: Safety Precautions .....................................................................................................................................4
Section 1.1: Warnings .............................................................................................................................................5
Section 2: Introduction ...............................................................................................................................................6
Section 2.1: LED Indicator Table .............................................................................................................................7
Section 3: Installation .................................................................................................................................................8
Section 3.1: Mounting ............................................................................................................................................9
Section 3.2: Wiring .............................................................................................................................................. 11
Section 3.3: Grounding ........................................................................................................................................ 13
Section 4: Parts ........................................................................................................................................................ 14
Section 4.1: Parts Table ....................................................................................................................................... 14
Section 5: Power Requirements .............................................................................................................................. 15
Section 6: User Interface ......................................................................................................................................... 16
Section 6.1: Connecting To The User Interface ................................................................................................... 17
Section 6.2: Setting Computer’s Network Adapter ............................................................................................. 19
Section 6.3: Change Password ............................................................................................................................. 23
Section 6.4: Account Sign Off .............................................................................................................................. 24
Section 6.5: General Setting ................................................................................................................................ 24
Section 6.6: Firewall ............................................................................................................................................ 25
Section 6.7: To change the IP address and related settings ................................................................................ 27
Section 7: Web Server ............................................................................................................................................. 29
Section 7.1: mDNS/LLMNR Support .................................................................................................................... 29
Section 7.2: SSL and HTTP Redirect ..................................................................................................................... 30
Section 7.3: Upload SSL Certificate ..................................................................................................................... 31
Section 7.4: External IP and External Name ........................................................................................................ 32
Section 8: Protocols ................................................................................................................................................. 34
Section 8.1: Adding A Protocol ............................................................................................................................ 34
Section 8.2: CDL ................................................................................................................................................... 35
Section 8.2.1: CDL Traffic Log .......................................................................................................................... 38
Section 8.3: Modbus Setup.................................................................................................................................. 39
Section 8.4: SAE J1939 Setup............................................................................................................................... 44
Section 8.4.1: J1939 Traffic Log ....................................................................................................................... 46
Section 8.5: OMF ................................................................................................................................................. 47
Section 8.6: AB Tag Client .................................................................................................................................... 52

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Section 8.7: MQTT Protocols ............................................................................................................................... 56
Section 8.7.1: MQTT-Generic .......................................................................................................................... 57
Section 8.7.2: MQTT Amazon Web Services ................................................................................................... 63
Section 8.7.3: MQTT-Sparkplug B .................................................................................................................... 69
Section 9: Live Data Viewer ..................................................................................................................................... 75
Section 10: Internal Tags ......................................................................................................................................... 78
Section 10.1: Function Table ............................................................................................................................... 80
Section 11: Customer Logging ................................................................................................................................. 81
Section 11.1: Export Customer Logs .................................................................................................................... 84
Section 12: ACI eRCM™ Express Configuration ....................................................................................................... 86
Section 12.1: Adding License File ........................................................................................................................ 86
Section 12.2: Viewer File(s) ................................................................................................................................. 88
Section 12.3: Modbus TCP Slave – PLC Setup and Sequence of Operations – Version 1.0 and 1.1 Legacy ........ 90
Section 12.4: Modbus TCP Slave – PLC Setup and Sequence of Operations – Version 1.1 ................................. 91
Section 12.5: AB Tag Client - PLC Setup and Sequence of Operations ................................................................ 92
Section 13: System Functions .................................................................................................................................. 93
Section 13.1: Commit All Changes ....................................................................................................................... 93
Section 13.2: Restore Last Commit ..................................................................................................................... 95
Section 13.3: Export User Data ............................................................................................................................ 96
Section 13.4: Import User Data ........................................................................................................................... 98
Section 13.5: Clear User Data ............................................................................................................................ 101
Section 13.6: Export System Logs ...................................................................................................................... 102
Section 13.7: Set Device Time ........................................................................................................................... 104
Section 13.8: Update Firmware ......................................................................................................................... 104
Section 14: Factory Reset ...................................................................................................................................... 109

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Section 1: Safety Precautions
Thoroughly read and follow the safety precautions and operating instructions listed in
this manual before using the product.
 Do not use or mount the product in any manner or location not intended.
 After reading, retain this manual for future reference.
 This manual should be available for anyone operating, repairing or relocating the
product.
 The product should be installed, repaired, or removed by qualified personnel
only.
 Do not disassemble or modify the product.
 Improper installation or repair may cause injury, damage, electric shock or fire.
 To ensure proper operation and avoid damage to the product, use appropriate
tools along with recommended connectors and recommended wire gauge.
 Do not open or break the seal between the housing and the connector header.
 Do not operate a unit that has been damaged.
 Extended environmental conditions: wet location, outdoor use, ambient
temperature - 40o C to +70o C (at or below 28 VDC input), and altitude up to
2000m.

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Section 1.1: Warnings
WARNING – EXPLOSION HAZARD. DO NOT CONNECT OR DISCONNECT WHEN ENERGIZED.
AVERTISSEMENT – RISQUE D’EXPLOSION. NE PAS BRANCER OU DÉBRANCHER LORSQUE KE
CIRCUIT EST SOUS TENSION.
WARNING – EXPLOSION HAZARD. DO NOT DISCONNECT WHILE THE CIRCUIT IS LIVE OR
UNLESS THE AREA IS FREE OF IGNITABLE CONCENTRATIONS.
AVERTISSEMENT – RISQUE D’EXPLOSION. NE PAS DÉBRANCHER SI LE CIRCUIT EST SOUS
TENSION, À MOINS QUE LE MILIEU SOIT LIBRE DE SUBSTANCES INFLAMMABLES CONCENTRÉES.
WARNING – EXPLOSION HAZARD. DO NOT REMOVE OR REPLACE BATTERIES OR PLUG-IN
MODULES (AS APPLICABLE) UNLESS POWER HAS BEEN DISCONNECTED OR THE AREA IS FREE
OF IGNITIBLE CONCENTRATIONS.
AVERTISSEMENT – RISQUE D'EXPLOSION. NE PAS RETIRER OU REMPLACER DES BATTERIES OU
DES MODULES DE PLUG-IN (COMME APPLICABLES) À MOINS QUE LA PUISSANCE A ETE
DÉCONNECTEE OU LA ZONE EST LIBRE DE CONCENTRATIONS IGNITIVE.
WARNING – DO NOT REMOVE THE AMPSEAL CONNECTORS UNLESS THE EQUIPMENT NEEDS
TO UNDERGO REPAIR OR MAINTENANCE. AFTER REPAIR OR MAINTENANCE HAS BEEN DONE,
PLEASE CHECK THE BARE PINS ON THE EQUIPMENT TO ENSURE THERE IS NO DUST OR WATER
PRESENT. IP RATING OF THE EQUIPMENT IS ONLY MAINTAINED WITH THE AMPSEAL
CONNECTORS ATTACHED TO THE EQUIPMENT.
AVERTISSEMENT - NE RETIREZ PAS LES CONNECTEURS AMPSEAL À MOINS QUE L'ÉQUIPEMENT
NE SOIT RÉPARÉ OU ENTRETENU. UNE FOIS LA RÉPARATION OU L'ENTRETIEN EFFECTUÉE,
VÉRIFIEZ LES BROCHES NUES SUR L'ÉQUIPEMENT POUR VOUS ASSURER QU'IL N'Y A PAS DE
POUSSIÈRE OU D'EAU PRÉSENTE. LA CLASSIFICATION IP DE L'ÉQUIPEMENT EST UNIQUEMENT
ENTRETENUE AVEC LES CONNECTEURS AMPSEAL ATTACHÉS À L'ÉQUIPEMENT.
WARNING – TO MAINTAIN CLASS 1, DIVISION 2 RATING, THE UNIT MUST BE INSTALLED IN A
TOOL-SECURED ENCLOSURE USING ONE OF THE NEC WIRING METHODS THAT IS OUTLINED IN
THIS MANUAL.
AVERTISSEMENT - POUR MAINTENIR L'INDICE DE CLASSE 1, DIVISION 2, L'UNITÉ DOIT ÊTRE
INSTALLÉE DANS UN BOÎTIER SÉCURISÉ EN UTILISANT L'UNE DES MÉTHODES DE CÂBLAGE NEC
DÉCRITES DANS CE MANUEL.

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Section 2: Introduction
mCore is designed for industrial applications requiring protocol translation between CDL
(CAT® Data Link), SAE J1939, Allen Bradley Tags, Modbus RTU, Modbus TCP, and OMF
(OSIsoft® Message Format). Each unit comes to you preconfigured and ready to install.
The mCore is easy to mount, with two mounting options, and environmentally sealed to
protect against dust ingress and temporary immersion in up to 1 meter (IP66 & IP67) of
water. Designed specifically for heavy-duty industrial applications. The device displays
LED indicating lights configured to provide positive confirmation of power, connectivity,
and data transmit/data receive.
Weight = 2.0 lbs. (.907 kg)

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Section 2.1: LED Indicator Table
mCore LED Indicators
Solid Green Blinking Green Solid Amber Blinking Amber Solid Red Blinking Red LED Off
Power Powered On, Booted
Up, and Ready to Use Powered On and Booting Up
Key-switch Has
Initiated Shutdown
or Software
Upgrade In Progress
Final Shutdown
Sequence and Initial
Reboot
Unit Does
Not Have
Power
CDL Good
Communications
Actively Scanning
CDL Bus for
Responding
Parameters
Indicates
Responding
Parameters During
Scanning
Cable Not Connected,
Wired Incorrectly, or
CDL Device Is
Powered Off
Protocol
Not
Configured
CAN1 Good
Communications
Cable Disconnected
or J1939 Device Is
Powered Off
Protocol
Not
Configured
CAN2 Good
Communications
Cable Disconnected
or J1939 Device Is
Powered Off
Protocol
Not
Configured
Modbus
Master
(RS-485/232)
Actively Polling But
Receiving No Replies
Good
Communications
Upon Bootup Only:
No Activity On Bus,
Cable Not Connected,
or Incorrect Mapping
For Slave Device
CRC Error
Protocol
Not
Configured
Modbus
Slave
(RS-485/232)
Will Be Temporarily
Solid When Other
Devices On The
Network Are Being
Polled
Good
Communications
No Polls Being
Received, Cable Not
Connected, Master
Device Powered Off,
or Incorrect Registers
Being Requested
CRC Error
Protocol
Not
Configured
Ethernet 1
Link Established But
Not Actively
Communicating
Good
Communications
No Link Established
or Cable
Disconnected
Ethernet 2
Link Established But
Not Actively
Communicating
Good
Communications
No Link Established
or Cable
Disconnected
Factory Reset
Factory Reset Is
Complete (All
Protocol LEDs)
Factory Reset
Initiated (All
Protocol LEDs)

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Section 3: Installation
mCore is approved for Class I Div. 2 Group A, B, C, and D. In order to maintain this
rating, the unit must be installed in a separate tool secured enclosure and comply with
the one of the following NEC wiring methods:
1. Extra-hard usage cord – Section 501.140 of the NEC and Rule J18-160 of the CE
Code Part I.
2. Instrumentation tray cable (Type ITC or CIC) – Section 501.10(B) and
501.105(B)(6) of the NEC and Rule J18-152 of the CE Code Part I.
3. Power-limited tray cable (Type PLTC) – Article 725 of the NEC.
4. Tray cable (Type TC) installed per Article 336 of the NEC and Rule 12-2202 of the
CE Code Part I.

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Figure
1
Section 3.1: Mounting
DIN Rail Mount:
The mCore unit should be mounted vertically on a horizontal DIN rail. Tilt the unit
to a 45-degree angle and insert the top lip of the DIN rail bracket onto the DIN
rail. While pushing down, attach the bottom lip to the DIN rail to snap the unit
into place, as illustrated in Figure 1. A minimum of 1” of space should be
maintained on all sides of the unit to ensure proper heat regulation. The device’s
mounting pad is shown below in Figure 2.
To remove the unit from the DIN rail, push down on the unit until the bottom lip
is clear from the rail. Then pull out from the bottom. The unit should remove with
ease.
Figure
2

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Surface-Mount:
The unit should be mounted securely against a flat surface, using two ¼” fasteners
(not provided), in a suitable location as close to the engine as possible. DO NOT
mount directly to the engine block. The unit should be mounted, as shown in
Figure 3, either horizontally or vertically. Horizonal is the optimal mounting
orientation considering LED visibility and heat dissipation. However, other
mounting orientations are acceptable.
Figure 3

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Section 3.2: Wiring
The unit should be connected to the desired ports according to the pinout below using the recommended
connectors shown in Section 4.1: Parts Table.
The above pinout is depicting the female header connectors and respective key orientations on your mCore that
will mate to the male connectors. Monico recommends connecting mCore to the batteries when available so that
mCore will be booted up before the engine is turned on so it can capture the startup process. mCore takes about
15 seconds to boot up. The mCore’s power is supplied through Pins 6, 7, and 8 on Key Connector A, as shown in
the Pin Out Guide above. Pin 7 will be connected to Battery/Power (-). Pin 6 is for a Key Switch to be able to
power cycle the mCore without removing the connector. Pin 6 must be energized to allow mCore to boot up.
When power is removed from Pin 6, mCore will power down. If a Key Switch will not be in line with Pin 6, then
connect Pin 6 with Pin 8 to Battery/Power (+).
Key Connector A
Key Connector B

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Be sure to follow the AMPSEAL “How-to Instructions” located at:
 https://laddinc.com/resources/how-to-instructions/ampseal-connectors/
 https://laddinc.com/resources/how-to-instructions/ampseal-16-contact-crimping/
These instructions include steps for proper inserting, crimping, & removing of
wires into the pin connectors. For proper hand crimping, an AMPSEAL 2119118-1
hand crimping tool (not included) must be used.
Plugging In:
To connect power to the mCore, push the connector until you hear the click of the
locking ear snapping into place. It may require a good amount of force as these
connectors are waterproof and have a gasket that must be overcome.
Unplugging In:
To disconnect power to the mCore, insert a small flathead screwdriver into the
locking ear on the side of Key Connector A and pry outwards gently while pulling
on the connector.

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Section 3.3: Grounding
After mounting and connecting mCore, the unit must be grounded in compliance
with local and national electrical codes. It must be externally grounded using a
customer-supplied ground wire before any power is applied. Contact the
appropriate electrical inspection authority if you are uncertain that suitable
grounding is available.
Tools Required:
QTY: 1 Grounding Lug (included)
QTY: 1 6-Gauge Ground Wire (not included)
QTY: 1 Nut Driver (not included)
QTY: 1 Pliers or Crimping Tool (not included)
1. Use the Pliers or Crimping Tool to crimp the 6-Gauge Ground Wire to the
Grounding Lug.
2. Connect the Grounding Wire to the mCore’s Grounding Lug connection point,
shown in Figure 4 below.
3. Place the Grounding Wire over the Grounding Lug and tighten these
components using a nut driver. Tighten to 9.6 in-lbs.
4. Connect the other end of the wire to a reliable earth ground if possible. For
most effective grounding, use the grounding standards listed below.
*Safety guidelines for proper grounding are outlined in OSHA Standard 1926.962.
*National standards for proper grounding are outlined in IEEE Standard 142.
Figure 4

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Section 4: Parts
Section 4.1: Parts Table
Connection Parts (AMPSEAL*)
Item Description AMPSEAL Part Number
Plug, 8 Pin, Key
Connector A 776286-1
Plug, 35 Pin, Key
Connector B 776164-1
Sealing Plug** 770678-1
Back shell, 8 Pin
Back shell, 35 Pin
2138529-1
776463-1
Connector 770854-1
* Connectors are AMPSEAL brand; available through LADD Industries
** Only needed if Connector Seal was punctured due to mis-wiring or pins no
longer being used. This will re-seal the connector against water ingress.

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Section 5: Power Requirements
The input voltage requirements are 8 – 48 VDC for operating temperatures between -
40oC and +65oC. The input voltage requirements are limited to 8 – 28 VDC for operating
temperatures between -40oC and +70oC. The mCore has internal reverse polarity
protection but will not operate under reverse polarity conditions.
**User is required to install a 2 Amp fast blow fuse rated for at least 50VDC (or the maximum
voltage of the supplied power) to protect against short circuit.**
0
200
400
600
800
1000
1200
1400
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
Current (mA)
Voltage (V)
Current/Voltage Curve
0-48V (@65 °C) 0-28V (@ 70°C)
Max 1200 mA @ 8 VDC
Normal 200 mA @ 48 VDC

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Section 6: User Interface
The mCore has a web-based UI (User Interface) for configuring the unit that can be
accessed using a web browser. Your mCore User Interface can be accessed via an
Ethernet connection. There are two methods for accessing the User Interface for the
mCore over an Ethernet connection; one uses a static IP (default configuration) and
another that uses DHCP (modified configuration).
Default Configuration: By default your mCore is set for Ethernet 1 to use Static IP,
follow the default configuration steps in section 6.1 to access the User Inteface.
Modified Configuration: If, your mCore is configured for Ethernet 1 to use DHCP, use
the Modified Configuration steps in section 6.1 to access the User Interface.
On the bottom of the mCore will be a sticker with useful information and a QR code.
The label will contain the following:
 Serial Number
 MAC-1 Address
 MAC-2 Address
 Username
 Password
Special Note about Saving Changes:
STORE CHANGES: When making modifications to the User Interface, there are two steps to
saving changes. On each page or tab, there is a STORE CHANGES button. This button just
saves the changes to the User Interface and are NOT sent to the System level. If you do not
click on STORE CHANGES before leaving each page or tab, your changes will be lost.
Commit All Changes: In order to send User Interface changes to the system level, you must
use the Commit All Changes on the left-hand menu. When you click on this button, you will be
given an opportunity to review any network changes you have made and choose whether to
implement these network changes during the commit. You may be working on an offline unit
that you do not want to implement these changes. If you do commit these network changes,
you may need to make changes to your computer to reach the unit after the commit.

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Section 6.1: Connecting To The User Interface
Default Configuration:
1. Plug the mCore’s Ethernet 1 directly into your computer or network switch using
an ethernet cable. Ethernet 1 is configured as a static IP.
2. To connect to a static IP address, you will need to make sure your computer’s IP
address is setup properly. In either case, your computer will need to be on the
same subnet as the mCore target. See Section 6.2 for how to change your
computer’s IP address.
3. Open an internet browser, enter the default static ip address of 192.168.10.220
4. You should now see the mCore Login page.
 Default Username: admin
 Default Password is unique per mCore and will be on the label sticker on
the bottom of the mCore
Modified Configuration: (only use if Ethernet 1 is configured as DHCP)
1. Plug the mCore’s Ethernet 1 directly into your computer or network switch
using an ethernet cable.
2. In order to connect to mCore using DCHP your PC must be setup for DHCP as
well. See Section 6.2 for how to access your network adapter settings.
3. Locate the Serial Number written on the label sticker on the bottom of the
mCore.
4. Open an internet browser and using the example below as a guide, enter your
serial number.

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Example: If the mCore serial number is mc-1234-5678, you would enter,
without quotes, “http://mc-1234-5678.local” or “https://mc-1234-5678.local”.
5. You should now see the mCore Login page.
 Default Username: admin
 Default Password is unique per mCore and will be on the label sticker on
the bottom of the mCore.
*Note: We recommend that the user change the username and password after
the first login to a secure credentials. See Section 6.3: Change Password for how
to do this. It is recommended to use a minimum of 8 characters in length and
utilize a combination of capitalized letters, special characters, and numbers.
Should the password be forgotten, you can reset mCore back to the password
listed on the label sticker by performing a Factory Reset. See Section 15 for
instructions.

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Section 6.2: Setting Computer’s Network Adapter
Static IP
The section is only needed if connecting to an mCore that previously had its IP
address set to be static instead of DHCP. You will need to change your computer’s
IP address to be on the same subnet.
1. Select Start, then select Settings > Network & Internet > Ethernet.
2. Select Change Adapter Options.
3. Select the Ethernet adapter from the list, and Right Click, select Properties.
4. Select Internet Protocol Version 4 (TCP/IPv4), click Properties.

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5. Select the “Use the following IP Address” option.
6. Enter an IP Address where the last number is different from mCore’s, then hit
Tab. Example: use the IP depicted above.
7. Enter a Subnet Mask. Typically, it is: 255.255.255.0. Then hit Tab.
8. Leave the Default Gateway blank.
9. Click OK to save, then Close to save.