Montana 100 User manual

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CONTENTS
SAFETY INFORMATION
Safety Alert Symbol.......................................................................................................................................3
Safety Information.........................................................................................................................................3
Safety Decals................................................................................................................................................8
Tractor and Safety Points..............................................................................................................................9
OPERATING INSTRUCTIONS
Operation.....................................................................................................................................................11
ASSEMBLY INSTRUCTIONS
Base Loader................................................................................................................................................16
Bucket Quick Attach Tool Bar.....................................................................................................................17
Bucket Level Indicator.................................................................................................................................17
SERVICE AND MAINTENANCE
Loader Parts Diagram and Identification Listing.........................................................................................20
Quick Attach Tool Bar.................................................................................................................................21
Cylinder Service Parts Breakdown .............................................................................................................22
66” Quick Attach Bucket..............................................................................................................................23
Specifications..............................................................................................................................................24
Torque Chart...............................................................................................................................................25

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SAFETY INFORMATION
SAFETY ALERT SYMBOL
The symbol shown below is used to call your attention to instructions concerning your personal safety.
Watch for this symbol, it points out important safety precautions. It means ATTENTION! Become Alert!
Your Personal Safety Is Involved!
Read the message that follows and be alert to the possibility of personal injury or death.
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation that, if not avoided may result in minor or
moderate injury.
WARNING!
Anyone who will operate or work around a front-end loader should first read this manual.
IMPORTANT SAFETY PRECAUTIONS
This symbol is used to call attention to safety precautions that should be followed by the operator to avoid
accidents. When you see this symbol, carefully read the message that follows and heed its advice.
Failure to comply with safety precautions could result in serious bodily injury.
In addition to the design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern prudence and proper training of personnel in the operation,
transport, maintenance and storage of equipment. Lack of attention to safety can result in accident,
personal injury, reduction of efficiency and worst of all – loss of life. Watch for safety hazards and correct
deficiencies promptly. Use the following safety precautions as a general guide to safe operations when
using this machine. Additional safety precautions are used throughout this manual for specific operating
and maintenance procedures. Read this manual and review the safety precautions often until you know
the limitations.
THE TRACTOR AND/OR LOADER
1. Read the tractor and/or loader operator’s manual to learn how to operate your tractor and/or loader
safely. Failure to do so could result in serious injury or death and equipment damage.
2. It is recommended that tractor be equipped with Rollover Protective System (ROPS) and seat belt
used for all loader operations.
3. Add wheel ballast or front weight for stability.

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4. Move wheels to the tractor manufacturer’s widest recommended settings to increase stability.
5. For better stability, use tractor with wide front axle rather than tricycle front wheels.
6. Move and turn the tractor at low speeds.
7. Stop tractor engine, place transmission in park (or neutral), engage parking brake, lower loader arms
to ground, cycle all hydraulic controls to relieve pressure, allow machine moving parts to stop, remove
ignition key to prevent unauthorized person from starting before tractor or servicing, repairing, or
making adjustments to the equipment.
8. Wear personal protective equipment (PPE), such as, but not limited to, protection for eyes, ears, lung,
head, hands and feet when operating, servicing, or repairing equipment. Avoid wearing loose
clothing or jewelry that may catch and entangle on equipment moving parts.
9. DO NOT operate the loader unless it is rigidly attached to the tractor.
10. KNOW your controls. Read this operator’s manual and the manual provided with your tractor. Learn
how to stop the tractor, the engine and the loader quickly in an emergency.
11. PROVIDE adequate rear weight and/or wheel ballast to counter-balance the loader at all times. Total
vehicle weight, including loader and counter weights, must not exceed the ROPS certificate for gross
vehicle weight.
12. BE SURE the area is clear of overhead or underground utilities hazards.
13. POSITION a barricade around the work area.
14. KEEP all bystanders a safe distance away.
15. OPERATE from the tractor operator’s seat only.
16. ALLOW only one person to operate the loader at any time.
17. WATCH for overhead wires. DO NOT touch wires with any part of the loader.
18. NEVER allow a person to work under a raised bucket.
19. NEVER lift a person with the loader.
20. DO NOT use the loader as a battering ram. Use the loader only for digging.
21. ALWAYS lower the loader bucket to the ground, shut off engine, and apply the parking brake before
getting off unit, or when not digging.
22. NEVER leave the tractor unattended with the engine running.
23. This loader is designed for farm type operations such as removal, barn and feedlot cleaning, light
commercial or light grading and digging. Its design is NOT intended for commercial and/or industrial
use.

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TRANSPORATION
1. TRANSPORT all loads at slow and safe speed.
2. DO NOT drive the tractor near the edge of a ditch or excavation.
3. ALWAYS use accessory lights and devices when transporting on a road or highway to warn operators
of other vehicles. Check your local government regulations.
4. BE SURE the SMV emblem is visible to the rear.
5. CARRY loads as low as possible and maintain adequate visibility and good ground clearance at all
times.
ADJUSTMENTS AND INSPECTION
1. CHECK pins that attach loader to tractor and all pivot pins for tightness several times daily. Replace
any parts that are bent, broken or missing.
2. If loader is to be disengaged from tractor, be sure the loader is securely supported on a hard, level
surface and the stand is securely engaged. Be certain all connections between tractor and loader are
free before disengaging.
3. DO NOT oil, grease, or adjust the loader while it is in motion. For greasing, see Service section for
details.
4. DO NOT change any loader relief valve settings. They are factory set for best loader performance
and safety.
5. PROTECT YOUR EYES – WEAR SAFETY GLASSES.
6. GUARD AGAINST INJURY when driving connecting pins or performing any repair in which particles
can chip from work piece or striking tool.
7. DO NOT remove any guards on loader or tractor.
AVOID HIGH-PRESSURE FLUIDS
ESCAPING fluid under pressure can have sufficient force to penetrate the
skin and cause serious injury. Be sure to stop engine and relieve all pressure before disconnecting lines.
Be sure all connections are tight and that lines, pipes, and hoses are not damaged before applying
pressure to the system. Fluid escaping from a very small hole can be almost invisible. Use a piece of
cardboard or wood – not your hands-to search for suspected leaks.
SEE A DOCTOR at once if injured by escaping fluid. Serious infection or gangrene can develop if proper
medical treatment is not administered immediately.

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PERFORMING MAINTENANCE
Carefully review, understand, and follow the “maintenance” section in this owner’s manual before
attempting to service loader.
Lower the bucket or attachment to the ground, shut off tractor engine, and relieve pressure in the
hydraulic system before adjusting, lubricating, or servicing the loader.
Escaping hydraulic oil under pressure can penetrate the skin. Never use any part of your body to check
for hydraulic leaks. Use cardboard when checking for leaks. Relieve hydraulic pressure before
disconnecting any hydraulic line. Failure to heed may result in serious injury or death.
Before disconnecting hydraulic lines, lower the loader and attachments. Lock out the hydraulic supply
and relieve all hydraulic pressure.
Replace any damaged or painted-over decals.
REMEMBER:
1. Move Slowly!
2. Always use care and common sense!
3. Be careful for your own sake and for that of others!
4. Amerequip Corporation includes all reasonable means for accident prevention except a safe and
careful operator.
AVOID HIGH-PRESSURE FLUIDS
ESCAPING fluid under pressure can have sufficient force to penetrate the skin
and cause serious injury. Be sure to stop engine and relieve all pressure before disconnecting lines. Be
sure all connections are tight and that lines, pipes, and hoses are not damaged before applying pressure
to the system. Fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or
wood – not your hands-to search for suspected leaks.
SEE A DOCTOR at once if injured by escaping fluid. Serious infection or gangrene can develop if proper
medical treatment is not administered immediately.

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TRACTOR & SAFETY POINTERS
The use of good judgment and common sense is necessary by the operator in using this loader. The
front and rear wheels should be set for the widest wheel tread to assure best stability. Use extra caution
when rear wheel weights and tire ballast are added to a loader-equipped tractor. DO NOT ram into
frozen dirt piles, frozen manure piles, ice, etc… with great momentum where sudden shock loads are
encountered. Serious and costly damage may result to both the loader and the tractor.
Do not use a bucket to scrape or as a dozer blade, unless the bucket is tilted so that the bucket stops are
in contact with the boom. A limited amount of leveling may be done, when the loader valve is arranged
with a float control. This will prevent damage to cylinder rods. Never ride in bucket.
Before operating the loader, be sure no one is standing near it. Only one person, the operator, should be
on the tractor. Remain at the controls and under no circumstances leave the tractor unattended with the
bucket in a raised position.
Never lift a person in the bucket or walk under a raised bucket.
Never drive your loader-equipped tractor down a hill that is steeper than 15 degrees. Carry all loads low
and use care on side hills.
Always keep unused PTO shaft clutch levers disengaged.
Keep hands, feet, and clothing away from all moving parts.
Hydraulic oil, under pressure, can cause injury. Be sure that all connections are tight and that all
pressure is relieved before disconnecting any lines.
Care must be taken with your loader cylinders. Nicks, scratches, rust, or other shaft damage can result in
worn packing causing cylinder leakage and subnormal performance.
MOVE SLOWLY
USE COMMON SENSE
BE CAREFUL FOR YOUR OWN SAKE AND THAT OF OTHER PEOPLE

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IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING
EMPLOYERS, EMPLOYEES AND OPERATIONS.
*(This section is intended to explain in broad terms the concept and effect of the following federal laws
and regulations. It is not intended as a legal interpretation of the laws and should not be considered as
such).
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“…to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources…”
DUTIES
Sec. 5(a) Each employer-
(1) shall furnish to each of his employees employment and a place of employment, which are
free from recognized hazards that are causing or likely to cause death or serious physical
harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules,
regulations and orders issued pursuant to this Act, which are applicable to his own actions
and conduct.
OSHA Regulations
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter,
the employer shall instruct every employee in the safe operation and servicing of all equipment with which
the employee is, or will be involved.” These will include (but are not limited to) instructions to:
•Keep all guards in place when the machine is in operation.
•Permit no riders on equipment.
•Stop engine, disconnect the power source, and wait for all machine movement to stop before
servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be
running to be properly serviced or maintained, in which case the employer shall instruct
employees as to all steps and procedures which are necessary to safely service or maintain the
equipment.
•Make sure everyone is clear of machinery before starting the engine, engaging power, or
operating the machine.
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row ends, on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly – no jerky turns, starts, or stops.
8. Hitch only to the drawbar and hitch points recommended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and use park lock if available.
Child Labor Under 16 Years Old
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situations. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)

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OPERATION
REMOVING LOADER FROM TRACTOR
WARNING
Never attempt to remove the loader from the
tractor unless the bucket is installed.
1. Position the tractor and the loader on firm
level ground.
WARNING
Never attempt to unfold the loader support
leg unless the bucket is resting on the
ground.
2. Lower the bucket, A, in the extended, dump
position, with the bucket cutting edge, B, resting
on the ground. Stop the engine on the tractor
and set the parking brake.
3. Remove the clips and pins, A and B, from the
loader support leg, C.
4. Unfold the loader support leg, A, and install
the pins and clips, B and C as shown below.
5. Start the engine and return the bucket to the
level position, resting on the ground. Activate
the lift control lever to lower the loader arms, A,
raising the front wheels slightly off the ground.
This will move the loader arm uprights, B,
rearward against the mount uprights, C, to ease
removal of the lock pins. Stop the tractor
engine.
6. Remove the safety pin and clip, A, from the
loader arm lock pin, B. Remove the lock pin, B,
from the loader arm and the mount upright, C.
Repeat this step on the opposite side.

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7. Start the tractor engine and release the
brakes. Retract the bucket cylinders until the
bucket is sitting on the back with the cutting
edge raised and the loader arm uprights, B,
raised out of the mounting uprights, C. Activate
the loader control lever to raise the loader arms,
A, allowing the loader arm uprights, B, to unseat
from the mounting uprights, C, and the support
leg, D, to rest on the ground.
WARNING
Make sure the hydraulic hoses are free as
the tractor is backed away from the loader.
8. Slowly back the tractor away from the loader
to allow enough room to gain access to the
quick couplers, on the hydraulic lines. Shut off
the engine on the tractor and set the parking
brake.
9. Activate the loader control lever to relieve the
pressure in both the bucket and lift hydraulic
circuits. Disconnect the four quick couplers, and
install clean dust caps on all couplers on the
tractor.
10. Install clean dust caps, A, on all hose end
couplers, B. Position the hose ends so they do
not come in contact with the ground.
MOUNTING LOADER ON TRACTOR
1. Start the engine on the tractor and release the
parking brake. Slowly drive the tractor into the
loader until the hoses reach from the loader to
the tractor. Set the parking brake and shut off
the engine on the tractor.
2. Activate the loader control lever to relieve the
pressure in both the bucket and the lift hydraulic
circuits.
3. Remove the dust caps, B, from the four quick
couplers, C. Make sure the couplers are clean
and connect the loader hoses to the tractor,
matching the color-coded rings to make certain
the proper connections are made.
Hydraulic Couplers Identification
1 - (Red) Bucket Cylinder Rod
2 - (Blue) Bucket Cylinder Base
3 - (Green) Lift Cylinder Base
4 - (Yellow) Lift Cylinder Rod
4. Start the engine on the tractor and release the
parking brake. Slowly drive the tractor forward
until the mounting uprights contact the loader
arm uprights.
5. Extend the bucket cylinders, A, until the
bucket is sitting level on the ground and the
loader arm uprights, B, are lowered into the
mounting uprights, C. Gradually activate the
loader control lever to lower the loader arms, D,
allowing the loader arm uprights, B, to seat into
the mounting uprights, C. Continue to actuate
loader hydraulics until the front wheels are
slightly off the ground.
6. Stop the engine on the tractor and set the
parking brake. Install the loader arm lock pin, E,
in the loader arm upright and the mounting
upright, C on both sides.

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7. Install the safety pin and clip, 1, in the loader
arm lock pin, 2.
8. Start the engine on the tractor and activate
the loader control lever to raise the lift cylinder.
Lower the bucket, 1, in the extended; dump
position, with bucket cutting edge, 2, resting on
the ground. Stop the engine on the tractor and
set the parking brake.
WARNING
Never attempt to fold the loader support leg
unless the bucket is resting on the ground.
9. Remove the pins and clips, A and B, from the
loader support leg. Fold the loader support leg,
C, and place into the stored position. Install the
pins and clips, A and B, to secure the loader
support leg.
10. Start the engine on the tractor and activate
the loader control lever. If the loader does not
operate normally, as shown on the control decal,
check the quick couplers for proper connections.
WARNING
Do not attempt to operate the loader without
the loader arm lock pins in place and
secured. The loader can fall off of the
tractor.

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Installation Procedure for Mounting Attachments to Quick Attach Toolbar
NOTE: To avoid injury when installing attachments to loader keep bystanders 15 feet away
from tractor, loader or attachment.
1. When mounting attachments, select a firm, level site for the tractor and attachment.
2. Rotate both latch handles on the toolbar to the UNLATCHED position. Make sure that the two
lock pins at the bottom of the toolbar are fully retracted.
3. Enter tractor, fasten seat belt, start the engine, release parking brake.
4. With the loader boom at 3 to 6 inches above the ground, drive the tractor slowly forward so the
toolbar is aligned with the attachment.
5. Use the loader tilt cylinders to rotate the quick attach toolbar slightly forward. Drive slowly
forward, so that the top edge of the toolbar goes under the upper lip of the attachment.
6. Tilt tool bar rearward slowly until the attachment is captured on the loader quick attach toolbar.
CAUTION
DO NOT over rotate toolbar. Attachment must remain on the ground.
7. Shift tractor to neutral/park, engage parking brake, turn off engine, release seat belt, and exit the
tractor.
8. Rotate latch handles completely on quick attach toolbar to engage toolbar lock pins.
9. Enter tractor, fasten seat belt, start engine, release park brake.
10. Rotate toolbar rearward. Raise loader using the lift cylinders until attachment is about 6 inches
off the ground.
11. Shift tractor to neutral/park, engage parking brake, turn off engine, release seat belt, and exit the
tractor.
12. Place blocking under attachment. Visually inspect the attachment toolbar plate to verify that the
lock pins are fully engaged into the slots on the bottom of the attachment toolbar.
DANGER
BEFORE OPERATING be sure attachment is secured to loader quick attach toolbar
coupling levers.
Removal Procedure for Attachments from Quick Attach Toolbar
Note: To avoid injury when installing attachments to loader keep bystanders 15 feet away
from tractor, loader or attachment.
1. When removing attachment, select a firm, level site for the tractor and attachment.
2. Using the loader boom and tilt controls, lower the boom and slowly tilt toolbar plate forward until
attachment is resting on the ground. This should take pressure off of the lock pins to aid in
unlatching.
3. Shift tractor to neutral/park, engage parking brake, turn off engine, release seat belt, and exit the
tractor.
4. Rotate latch handles completely on loader toolbar to disengage toolbar lock pins.
5. Enter tractor, fasten seat belt, start engine, release park brake.
6. Tilt the toolbar plate further forward while backing away from the attachment.

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LOADER INSPECTION, LUBRICATION, AND MAINTENANCE
Lower the bucket to the ground, shut off tractor engine, and relieve the pressure in the hydraulic system
before adjusting, lubricating, or servicing the loader.
Inspect all pins and grease fittings before each use and lubricate with heavy-duty grease as indicated in
this manual.
Periodically check all bolts for looseness and re-torque if necessary.
Before storage, be certain all hydraulic cylinders are fully collapsed so that the rod will not be exposed to
the elements or damaged.
Be certain hydraulic system remains sealed at all times to prevent contamination.
Check and maintain an adequate fluid level in the tractor reservoir prior to use.
Inspect all hydraulic system hoses and fittings. Replace prior to further operation if damaged.
WARNING
AVOID HIGH-PRESSURE FLUIDS
ESCAPING fluid under pressure can have sufficient force to penetrate the
skin and cause serious injury. Be sure to stop engine and relieve all pressure before disconnecting lines.
Be sure all connections are tight and that lines, pipes, and hoses are not damaged before applying
pressure to the system. Fluid escaping from a very small hole can be almost invisible. Use a piece of
cardboard or wood – not your hands-to search for suspected leaks.
SEE A DOCTOR at once if injured by escaping fluid. Serious infection or gangrene can develop if proper
medical treatment is not administered immediately.

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ASSEMBLY INSTRUCTIONS – BASE LOADER
IMPORTANT – Have a suitable hoist available before
proceeding with loader setup.
1. With Hoist in place, attach a chain and carefully
raise loader and remove shipping pallet components.
With shipping pallet removed, lower base loader until
Uprights contact ground, tip loader forward to allow
the Liftframe to make contact with the ground at the
Bucket pivot location. Remove any remaining
packaging materials.
2. Reposition hoist, and relocate chain to the Liftframe
to Right and Left Hand Upright connection points.
3. Raise the base loader assembly high enough such
that the Right Hand and Left Hand Base Loader
Uprights clear the front tires of the tractor.
4. Enter tractor, start, and release parking brake and
drive the tractor forward, aligning Right and Left Hand
Loader Uprights with Mounts on tractor.
5. Stop tractor. Engage Parking Brake. Activate
loader control lever to relieve any pressure in the
hydraulic system. Exit tractor.
6. Remove the four dust caps from the quick couplers
on the base loader. Route loader hoses and connect
hoses to the tractor by matching the color-coded
rings.
Lift Cylinder Base End – Green
Lift Cylinder Rod End – Yellow
Bucket Cylinder Base End – Blue
Bucket Cylinder Rod End – Red
7. Using the hoist, lower the Right And Left Hand
Loader Uprights onto the pins located in the loader
Mounts on the tractor.
8. Make sure Bucket Quick Attach connection points
on loader liftframe are resting securely on the ground.
9. Relocate hoist and chain to the front of the loader,
to the Bucket Quick Attach Tool bar pivot points.
10. Carefully and slowly lift the front of the loader
liftframe to allow the Loader Uprights to fully pivot
back into the tractor loader mounts.
11. Install the Lock Pins into the Mounts to secure
Right and Left Hand Uprights. Secure with lock pins.

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WARNING
Do not operate the loader with out the Loader
Lock Pins in place and secured. The loader can
fall off of the tractor.
12. Enter tractor. Start the engine and activate the
loader control lever. If the loader functions do not
operate in the directions indicated on the loader
control decal, check the quick couplers for proper
connection. Shut off tractor. Relieve hydraulic
pressure in loader by moving control levers. Exit
tractor.
ASSEMBLY INSTRUCTIONS – BUCKET QUICK
ATTACH TOOLBAR
IMPORTANT – Reposition hoist on Base Loader.
Raise Loader Liftframe just enough to allow alignment
of Bucket Quick Attach pivots with Loader Liftframe
pivots.
1. Install Bucket Quick Attach Tool Bar Assembly to
Loader Liftframe using two Pivot Pins (52), Lynch
Pins (22).
2. Install Bucket Cylinder Linkages to Bucket Quick
Attach Tool Bar Assembly using two Pivot Pins (53,
55), Lynch Pins (22).
3. Lower Loader Assembly with Bucket to ground.
ASSEMBLY INSTRUCTIONS – BUCKET LEVEL
INDICATOR
1. Install Bucket Level Rod Weldment (49) to Right
Hand Bucket Cylinder Rod End pivot pin using a
cotter pin (18).

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BASE LOADER

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HYDRAULIC SYSTEM PARTS DIAGRAM

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MONTANA QUICK ATTACH TOOLBAR PARTS LIST
Index No. Part Number Description
1 7508 Nut, Lock ½ NC
2 8560 Cotter Pin
3 8669 Spring, Compression
4 8995 Roll Pin
5 13442 Clevis Pin
7 66032 Block, Lock
8 616035 Adapter Frame Weldment
9 612947 Handle, Pivot
10 612948 Pin, Pivot
11 612950 Guide Weldment
12 612955 Rod Weldment
13 612960 Pivot Weldment