Montesa 4Ride 2017 Manual

Set-up instructions 2017

2
To: Montesa Dealerships
Notes on this assembly manual for non-returnable packaging.
• Thegeneralnotesforremovingtheproductpackagingaredescribedindetail.
• Consulttheproductworkshopmanualforthetasksnotdescribedinthismanual.
Theinstructionsforunpackingandassemblingthemodelarebasedontheproductsforgeneral
export.Insomedestinationsthemodelmaydiffer.
Sincethetasksdescribedinthisassemblymanualarenewforallmechanics,everytaskmustbe
carriedoutalldueprecautionandcare.
Before Starting
Essential General Precautions for Unpacking the Motorcycle
• Placethewoodandcardboardpackagingonaatsurfacewherethereisnoriskofitslipping.
• Workinaplaceprotectedfromwindandrain.
• Toavoidinjuries,wearglovestounpackthemotorcycle.
• Workcarefullyandwearsuitableclothingtoavoidscratchingthepaintworkandmetalsurfaces.
• Takespecialcarenottohurtyourhandsonprotrudingpartsorsharpedgesofthepackaging.
• Theenginemustnotbestartedunderanycircumstances.
After unpacking:
• Proceedproperlytorecyclepackagingmaterialssuchaswood,cardboard,plastics,etc.
• Allinformationinthispublicationisbasedonthelatestproductinformationavailableatthetime
ofapprovalforprinting.MONTESA HONDA,S.A.U.reservesthe rightto makechanges at
anytimewithoutnoticeandwithoutincurringanyobligation.
• Nopartofthismanualmaybereproducedwithoutwrittenpermission.

3
No Description Qty. Reference Model Type
1Owner’sManual 132NN4M10 EN
Owner’sManual 135NN4M10 ES
Owner’sManual 134NN4M10 DE
Owner’sManual 13LNN4M10 IT
Owner’sManual 133NN4M10 FR
Owner’sManual 13PNN4M10 PT
2Handlebarprotector(S3) 153121-NN4-J10 ED
3Rearviewmirror 288100-NN4-H11 ED
4Tie-wrap 490602-NN4-600 ED
5Owner’sManualbag 183642-MBT-D20 ED
6 *Accessorybag 1 ---------- ED
*Theaccessorybagandowner’smanualarelocatedinsidetheboxseat.

4
!
WARNING
• The removal, unpacking and assembly of the
motorcyclemustbedonebytwopeople.
• Work with precaution when handling the
motorcycletoavoiddamage.
• Placethemotorcycleboxonalevelsurface.
• Cutthestrapsandremovethestaplesfromthe
topcover.Opentheboxupwards.
• Removethestaplesfromthelowersidesthat
attachtheboxtothewoodenbase.
• Lift and remove the cardboard box from the
woodenbase.

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• Remove the ve silica gel bags from wheel
andsideofthemotorcycle(dependingonthe
naldestinationofthemotorcycle).
• Remove the handlebar locking tie-wraps by
loosening the four screws and removing the
protectivetube.
• Assemblethehandlebars.
 Cuttheadhesivetapethatholdsthehandlebars
to the motorbike.
 Removetheprotectiveplasticfromhandlebar.
• Remove the front brake pump from the bag
attachedtotherightforkbar.

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• Fix the handlebar in place by tightening the
two handlebar holder mounting screws to the
speciedtorque.
 
• Attachthefrontbrakepumptothehandlebars.
 Removethebracket,installtheassemblyinthe
handlebartube.
 Mount and tighten the bolts to the specied
torque.
 
• Removetheplasticpinthatholdsthefootsteps
vertically.
 Grip the footstep and remove the plastic pin
frominsideeachone.
• Remove the plastic protective wrapping from
the motorbike. Odometer, turn signal lights,
tank,swingarm.

7
• Remove the protective plastic from winkers
andrearheadlight.
• Removetherearattachmentstraps.
 Removethesupportstrapsfortherightandleft
frontpartsofthesteeringforkfromthewooden
base.
• Removetherearattachmentstraps.
 Removethesupportstrapsfortherightandleft
rear parts of the swingarm from the wooden
base.
• Liftthemotorcyclefromthewoodenbase.
 Rollthemotorcycleforwardgently.
!
WARNING
• Before taking the motorcycle off the base,
checkthattherearenoobjectsontheoorthat
might obstruct the operation.
• Makesurethebikeisnotingear.

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• Fitthebreatherpipetothefueltankcappivot.
• Extractthepartssuppliedintheaccessorybag
(mirrors,handlebarprotector,owner’smanual
bagandtie-wraps)locatedinsidetheboxseat.
• Fittherearviewmirrors.
• Attachthefrontbrakestopswitchcabletothe
handlebars with two tie-wraps supplied in the
accessory bag.

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• Attachthelightswitchcabletothehandlebars
with two tie-wraps supplied in the accessory
bag.
• Attachthehandlebarprotector.
• Clean the front and rear discs with brake
cleanerandacleantowel.
NOTE:
Check all the points stated in the following
servicelistpriortodelivery.
Consulttheuser’s/workshopmanualtoseethe
detailedspecicationsandprocedures.
Alwayscarryoutadynamictesttomakesure
thatitworksproperly.

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
Check the free play for the throttle grip, the
cable installation and the operation in all the
steering positions.
Checktheairpressureinthetyres.
Checktheelectricalcomponentstomakesure
theyworkproperlyandproperlyadjusted.
• Headlight
- Lowbeam.
- Highbeam.
- Positionlight.
• Taillight.
- Positionlight.
- Frontbrakelightswitch
- Rearbrakelightswitch
• Flashingturnindicators(left/right).
• Horn.
• Enginestopswitch.
• Registrationplatelight.
• Instrumentpanelindicators.
Coolantlevel.
Engineoillevel.
Checkthatallthenuts,boltsandotherretainers
aretightenedsecurely.
Makesurethatalltheapplicablecampaignsfor
updatingandcall-infortheproductaremet.
TESTRUN:
Checktheworking,handlingandoperation.
• Transmissionandclutch:easeofchanging
gear,workingoftheclutch,etc.
• Acceleration:smoothness,etc.
• Running:smoothness,etc.
• Handling: stability and ease of changes in
direction.
• Brakes:smoothnessandbrakingforce.
• Idle speed: smoothness, throttle response,
returntoidlespeed.
• Checktheidlespeedagain10minutesafter
stoppingandridethebikeagain.
• Speedometer and odometer: working
correctly.
• At the end of the test run, check whether
thereareanyfuel,oilorcoolantleaks;check
thatthefanworks.

11

!

Shift the transmission into neutral.     , operate the
kick-starterpedal.Startingwiththekick-starterpedalintheuprightposition,kickitallthewaydown
usingafast,continuousmotion.Aftertheenginestarts,letitwarmupforafewminutes.