Montesa 4ride User manual

This manual is to be considered a permanent part of
the motorcycle and must remain with it in the event it is sold.
This publication includes the latest production information available
at the time of printing. Montesa-Honda, S.A.U. reserves the right to
make changes at any time, with no advance notice or accepting
any sort of responsibility.
No part of this publication may be reproduced without the
pertinent prior written permission.
The vehicle illustrated in this Owner's Manual may not match
your own vehicle.
© 2017 Montesa-Honda S.A.U.

Welcome
Congratulations on buying your new
Montesa motorcycle! By having chosen Montesa,
you now form part of a family of satisfied
customers around the world who value Montesa's
reputation as the creator of quality products.
To ensure your safety and enjoyment:
Read this owner's manual carefully.
Follow all the recommendations and procedures
included in it.
Pay careful attention to the safety messages
included in the manual and on the motorcycle
itself.
The following codes in this manual indicate each
country.
The illustrations included in this publication
correspond to the ED model.
Country codes
Code Country
ED European direct sales

Your safety and the safety of others is very
important. Operating this motorcycle safely is an
important responsibility.
To help you make informed decisions about safety,
we have provided operating procedures and other
information on safety labels and in this manual.
This information alerts you to potential hazards that
could hurt you or others.
Of course, it is not practical or possible to warn
you about all hazards associated with operating or
maintaining a motorcycle. Therefore, you must use
common sense.
You will find important safety information in several
forms, including:
Safety labels on the motorcycle.
Safety Messages preceded by a safety alert
symbol and one of three safety words: DANGER,
WARNING, or CAUTION.
These safety messages mean:
2DANGER
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
2WARNING
You MAY be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
2CAUTION
You MAY be HURT if you don’t
follow instructions.
Other important information is also included
under the following titles:
NOTICE
Information intended to help you
prevent damage to your motorcycle,
other property or the environment.
A few words about safety

Index
Motorcycle safety P. 2
Operating guide P. 19
Maintenance P. 35
Locating malfunctions P. 79
Information P. 91
Specifications P. 102
INDEX P. 106

This section includes important information for the safe operation of your
motorcycle.
Read this section to ensure your safety.
Motorcycle safety
Safety guidelines ......................................... P. 3
Pictograms .................................................... P. 6
Safety precautions....................................... P. 10
Precautions while riding ............................. P. 11
Accessories & modifications ....................... P. 15
Off-road safety............................................. P. 16
Loads ............................................................. P. 17

continued 3
Motorcycle safety
Safety guidelines
Safety guidelines
To ensure your safety, follow these guidelines:
Carry out all the normal, customary inspections
specified in this manual.
Turn off the engine and keep sparks and flames
away from the motorcycle before filling the fuel
tank.
Do not run the engine in an enclosed or semi-
enclosed space. The carbon dioxide present in
the exhaust is toxic and can kill you.
Always wear a helmet when riding
It's a fact: helmets and protective gear significantly
reduce the number and severity of injuries to the
head and other areas of the body. So always wear
an approved motorcycle helmet and
protective equipment. 2P. 10
Before riding
Make sure that you are physically and mentally
capable, and that you have not consumed alcohol
or drugs. Check that you are using a duly approved
motorcycle helmet and protective gear.
NOTICE
This motorcycle is not designed to
transport a passenger.
Take the time you need to learn and
practise
Even if you have operated other motorcycles,
practise riding in a safe area to familiarise yourself
with the operation and handling of this motorcycle
and get used to its weight and size.
Always remain alert
Pay attention to other vehicles around you at all
times and do not assume that other drivers have
detected your presence. Be ready to stop suddenly
or take evasive action.

4
Motorcycle safety
Safety guidelines
Make yourself visible on the road
Make yourself visible, especially at night, wearing
bright reflective clothing, positioning yourself so
that other drivers can see you, use the appropriate
signals before turning or changing lanes and use
your horn, if necessary.
Be aware of the hazards of off-road
riding
The terrain can pose a variety of challenges for
off-road riding.
Constantly survey the terrain to anticipate turns,
fallen trees, rocks, uneven ground and other
hazards. Always ride slow enough to be able to see
hazards and react to them.
Ride within your limits
Never ride beyond your personal ability or faster
than conditions warrant. Fatigue and lack of
attention can reduce your
ability to act with good judgement and ride safely.
Don’t drink and ride
Alcohol is not compatible with riding. One
single drink can reduce your ability to respond
to continuously changing conditions, and your
response time worsens with each additional drink.
Therefore, if you drink, don't ride and don't let your
friends drink and ride.
Maintain your Montesa in proper safety
conditions
It is important to provide proper maintenance
for your motorcycle and keep it in good running
condition. A malfunction may pose a major
problem, especially if it occurs off major roads, away
from home. Inspect your motorcycle before every
use and perform all recommended maintenance.
Never exceed load limits (2P. 17), and do not
alter the motorcycle or install accessories that
render it unsafe (2P. 15).

continued 5
Motorcycle safety
Safety guidelines
If you are involved in an accident
Personal safety is your priority. If you or anyone else
has been injured, take time to assess the severity of
the injuries and whether it is safe to continue riding.
Request emergency assistance, if necessary. Also
follow applicable laws and regulations if another
person or vehicle is involved in the accident.
If you decide to continue riding, assess the
condition of your motorcycle. If the engine is still
running, turn it off. Check for any leaks, make sure
critical nuts and bolts are tightened and check the
handlebars, levers, controls, brakes and wheels.
Ride slowly and cautiously.
The motorcycle may have suffered damage that is
not immediately noticeable. Have your motorcycle
carefully inspected at a qualified garage as soon as
possible.
Hazard of carbon monoxide poisoning
The exhaust contains carbon monoxide, a
poisonous gas that is both colourless and odourless.
Breathing carbon monoxide can cause the loss of
consciousness and be lethal.
If you start the engine in a small, enclosed space,
even if only partially enclosed, the air you breathe
could contain a hazardous amount of carbon
dioxide. Never start the motorcycle inside a garage
or another enclosed space.
2WARNING
Carbon monoxide is poisonous.
If breathed, it can lead to loss of
consciousness and even kill you.
Avoid areas or activities that expose
you to carbon dioxide.

6
Motorcycle safety
Pictograms
The meanings of the labels are explained on the
following pages. Some labels warn you about
potential hazards that can cause serious injury.
Others provide important safety information. Read
this information carefully and do not remove the
labels.
If a label comes off or becomes difficult to read,
contact your dealer for replacements.
Each label has a specific symbol.
These symbols mean the following:
Read the instructions in the Owner's
manual carefully.
Read the instructions in the Shop manual
carefully. For your safety, only take your
motorcycle to dealerships affiliated
with your distributor for service and
maintenance.
DANGER
(with a RED background)
You WILL be KILLED or SERIOUSLY HURT
if you don’t follow instructions.
WARNING
(with an ORANGE background)
You MAY be KILLED or SERIOUSLY HURT
if you don’t follow instructions.
CAUTION
(with a YELLOW background)
If you fail to follow these instructions,
YOU MAY BE HURT.
Pictograms

continued 7
Motorcycle safety
Pictograms
RADIATOR CAP LABEL
DANGER
Do not ever open it when it is hot.
The hot coolant will burn you.
The pressure relief valve is activated at 1,1 kgf/cm
2
.
MAX
MAX. 2,5 kg
(LOAD) (5,5 Lbs)
NO PASSENGER ALLOWED
ENTRY OF WATER IS POSSIBLE
WARNING
NN4-L80
LOADING AND ACCESSORIES WARNING LABEL
WARNING
LOADING AND ACCESSORIES
The stability and handling of this motorcycle can be affected by the
addition of accessories and luggage.
Read the instructions in this owner's manual and the installation guide
carefully before installing any accessory.
The total weight of the accessories and luggage, added to the rider's
own weight, must not exceed 111 kg, which is the maximum weight
capacity.
The addition of large fairings mounted on the fork or handlebars is not
recommended.
It is totally prohibited to transport cargo on the rear fender.
The motorcycle has not been designed for this purpose.

8
Motorcycle safety
made in C.E.
WARNING! don’t touch
Gas at high pressure.
Nº XXXXXX
REAR DAMPER LABEL
PETROL REFUELING
Do not open.
Do not heat.
DUNLOP D803FGP
MICHELIN TRIAL COMPETITION
DUNLOP D803GP
MICHELIN TRIAL COMPETITION X11
80/100-21 M/C 51M, 2.75-21 M/C 45L
120/100R18 M/C 68M, 4.00 R18 M/C 64L NN4-L10
TYRE INFORMATION LABEL
Cold tyre pressure (only for road use):
[Rider only]
Front 100 kPa (1,02 kgf/cm
2
)
Rear 100 kPa (1,02 kgf/cm
2
)
Tyre size (Dunlop):
Front D803FGP
80/100-21 M/C 51M
Rear D803GP
120/100R18 M/C 68M
Tyre size (Michelin):
Front TRIAL COMPETITION
2.75-21 M/C 45L
Rear TRIAL COMPETITION X11
4.00 R18 M/C 64L
Pictograms

continued 9
Motorcycle safety
SAFETY REMINDER LABEL
For your own protection, always wear a helmet and protective gear.
FUEL LABEL
Only unleaded petrol.
ONLY ONE RIDER LABEL
This motorcycle is not designed to transport a passenger.
DRIVE CHAIN LABEL
Keep the chain well-adjusted and lubricated.
25 to 35 mm of free play.
Pictograms

10
Motorcycle safety
Safety precautions
Safety precautions
Ride carefully and keep your hands on the
handlebars and your feet on the footrests.
Always keep the safety of other riders in mind.
NOTICE
This motorcycle is not designed to
transport a passenger.
Protective gear
Make sure that you wear an approved motorcycle
helmet, eye protection and high-visibility protective
clothing. Always ride alert, adapting to weather
conditions and the road.

Helmet
Approved, highly visible and the appropriate size for
your head.
It should fit comfortably, but securely, with the
chin strap fastened.
Visor with a clear field of vision or other
approved form of eye protection.
2WARNING
Not wearing a helmet increases the
chance of suffering serious injuries or
even death in the case of a collision.
Make sure that you always wear an
approved helmet and protective gear.
NOTICE
This motorcycle is not
designed to transport a
passenger.

Gloves
Abrasion-resistant leather gloves providing
full coverage.

Riding boots or footwear
Sturdy boots with non-slip soles and
ankle protection.

continued 11
Motorcycle safety
Safety precautions

Jacket and pants
Highly-visible, long-sleeved protective jacket and
sturdy pants (or a protective racing suit).

Additional accessories for off-road riding
Road gear may also be appropriate for occasional
off-road riding. However, if you plan on pursuing
serious off-road riding, you will need specific gear
for this purpose. In addition to a helmet and eye
protection, you are recommended to wear boots
and gloves for off-road riding, riding pants with hip
and knee pads, and a jumper with padded elbows
and chest and shoulder protection.
Precautions while riding
Running-in
For the first 500 km, follow these guidelines to
ensure the reliability and future performance of
your motorcycle.
Avoid opening the throttle all the way and
sudden accelerations.
Avoid sudden braking and quick downshifting.
Be cautious when riding.

12
Motorcycle safety
Braking
Follow the guidelines below:
Avoid excessively sudden braking and
downshifting.
uSudden braking can reduce the stability of
the motorcycle.
uWhenever possible, reduce speed before
entering a curve; otherwise, there is a risk of
skidding.
Take precautions on surfaces with poor traction.
uThe wheels may skid easier on these
surfaces, and braking distances are greater.
Avoid continuous braking.
uRepeated braking, for example, when
descending long, steep slopes, can
significantly overheat the brakes, which
reduces their effectiveness. To reduce speed,
use the engine brake and intermittently
apply the brakes.

Engine brake
The engine brake helps reduce the speed of the
motorcycle when the throttle is released. Downshift
for more pronounced speed reduction. Use the
engine brake and intermittently apply the brakes to
reduce speed when descending long, steep slopes.

Wet surfaces or rain
Road surfaces become slippery when wet and wet
brakes further reduce braking effectiveness. Take
precautions when braking on wet surfaces.
If the brakes become wet, apply them while riding
at a slow speed to help dry them.
Safety precautions

continued 13
Motorcycle safety
Parking
Park on firm, level surfaces.
If you must park on a slightly sloped or less-
than-firm surface, do so in such a way that the
motorcycle cannot move or tip over.
Make sure that the parts that reach high
temperatures cannot come into contact with
flammable materials.
Do not touch the engine, the silencer or the
brakes, or any other part that reaches high
temperatures until they have cooled.
To reduce the probability of theft, always lock
the handlebars and remove the key when
leaving the motorcycle.
The use of an anti-theft system is also
recommended.

Parking with the side stand
1. Turn off the engine.
2. Lower the side stand.
3. Lean the motorcycle slowly to the right, until its
weight rests on the side stand.
4. Turn the handlebars all the way to the left.
5. Insert the key in the steering lock and turn it as
far as it will go to the left.
Then press the lock in all the way, turn the key
back to the original position, and remove the
key.
Safety precautions

14
Motorcycle safety
Refueling and suggestions on fuel
Follow these instructions to protect the engine and
the catalytic converter:
Only use unleaded petrol.
It must be 91 octane (RON) or higher.
If you use lower octane petrol, engine
performance will be reduced.
Do not use fuels containing alcohol. 2P. 93
Do not use expired or dirty petrol or oil/petrol
mixtures.
Avoid getting dirt or water in the fuel tank.
NOTICE
The fuel level in the motorcycle
must be sufficient for the trip that is
planned
Safety precautions

15
Motorcycle safety
Accessories & modifications
We strongly recommend not adding any accessory
that has not been designed specifically for your
motorcycle by Montesa, or making any modification
that would affect its original design. Doing so may
affect the safety of the motorcycle. Modifications
to the motorcycle may also void the warranty
and render the motorcycle illegal to use on public
streets and thoroughfares. Before deciding to install
accessories on the motorcycle, make sure that the
modification is safe and legal.
2WARNING
Inappropriate accessories or
modifications may cause an accident in
which you could be seriously injured or
killed.
Follow all instructions in this owner’s
manual regarding accessories and
modifications.
Do not pull a trailer or connect a sidecar to your
motorcycle. This motorcycle was not designed for
these accessories, and their use can seriously impair
your motorcycle’s handling.
Accessories & modifications