Moog ISA1 Series User manual

WHAT MOVES YOUR WORLD
INSTRUCTION MANUAL
INTELLIGENT
SLIDING SYSTEM
DRIVES
ISA1 SERIES
THE INTELLIGENT SLIDING SYSTEM DRIVE
ISA1
ENSURES COMPACT AND POWERFUL
BUILDING AUTOMATION
IN
PERFECTION.
Rev.-, April 2019

Generalities ISA 1
2 Rev. -, April 2019
1Generalities
Compliance with these operating instructions is required for safe use and smooth opera-
tion of the sliding system drive. Only persons who have read and understood these operat-
ing instructions are allowed to work with and on the sliding system drive.
2Safety
2.1 Intended use
The sliding system drive is intended for stationary mounting on sliding systems. The sliding
system drive may only be used for safety functions if it is integrated into a higher-level
safety system. The sliding system drive may only be used indoors and within the value
range defined in the performance data.
Any other use than that described is not considered the intended use. The manufacturer
shall not be held responsible for any personal injury or damage to property resulting from
improper use.
2.2 Target group
These operating instructions are intended for the qualified personnel of the manufacturers
of motor-operated sliding systems.
2.3 Safety regulations
The sliding system drive has been built on the basis of applicable regulations, laws and
standards and, thus, corresponds to the technical state of the art. During operation, how-
ever, residual risks may arise or impairments of the equipment may occur.
The safety regulations and warnings in these operating instructions must be complied with
to prevent any possible residual risks.
2.3.1 Generalities
•These operating instructions must have been read and understood prior to mounting,
commissioning, and utilisation of the sliding system drive.
•Comply with the general and national safety and accident prevention regulations.
•Keep these operating instructions during the life-cycle of the sliding system drive and
pass them on to subsequent users.
•Disconnect the sliding system drive from the power supply prior to any work.

ISA 1 Safety
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2.3.2 Transport and mounting
•The sliding system drive is sensitive to shock. Handle the sliding system drive with care
during transport and mounting activities.
•Electrostatically sensitive parts inside the housing can be damaged due to electro-
static charge in case of contact. Do not open the housing. Any damage caused by non-
compliance will invalidate the warranty agreement.
•Unless otherwise agreed upon with the manufacturer, only fasten the sliding system
drive at the place of destination (e.g. window frame) via the mounting threads in the
housing.
2.3.3 Commissioning
Ensure that the commissioning is only carried out by qualified electricians or by instructed
persons under the direction and supervision of a qualified electrician.
2.4 Safety devices
Depending on the use intended, the requirements for safe behaviour of the sliding system
may vary. If required or desired, a deadman mode is possible for all operating modes: thus,
the movement of the sliding system can be stopped immediately by releasing the operating
push button.
As a protection against crushing, an overload value can be defined via the permissible max-
imum torque setting. The sliding system drive is switched off when reaching the overload
value and the sliding system stops.
In the event of a power failure, the sliding system can still be moved manually.
2.5 Signs
Warning signs on the sliding system drive call attention to possible danger.
Fig. 1 Warning signs and nameplate

Description ISA 1
4 Rev. -, April 2019
Hot surface warning
The drive may become hot during operation.
Voltage warning
There is voltage present inside the housing.
The nameplate informs about the exact type of the drive and the most important perfor-
mance data of the sliding system drive.
3Description
Fig. 2 Structure of the sliding system drive
1 Communication ports I/O
5 Logic component with housing
2 DIP switch for addressing
6 Operating mode selector switch
3 Servomotor
7 Mains connection
4 Gearbox with pinion shaft
8 Communication ports to other drives
3.1 Structure of the sliding system drive
The sliding system drive consists of a servomotor (Fig. 2/3), a logic component with
housing (Fig. 2/5), and a gearbox (Fig. 2/4). Via the communication ports (Fig. 2/1) and the
mains connection (Fig. 2/7) at the back of the housing, the sliding system drive is con-
nected to the peripherals provided by the customer and the power supply. Additional
drives can be connected via the other communication ports (Fig. 2/8).

ISA 1 Mounting
Rev. -, April 2019 5
The operating mode and addressing can be set via the DIP switch (Fig. 2/2) and the operat-
ing mode selector switch (Fig. 2/6).
3.2 Operating principle
The pinion shaft transmits a torque to the driving element of the sliding system. The trans-
mission can take place e.g. to a toothed belt drive via a toothed pulley (optional).
4Mounting
4.1 Scope of delivery
Fig. 3 Scope of delivery
1 Patch cable with RJ45 plug connector
(optional)
2 Pluggable terminal block WAGO
713-1104/037-000 (2 ea.)
3 Sliding system drive
4 Toothed pulley (optional)
5 Mains cable (optional)

Mounting ISA 1
6 Rev. -, April 2019
4.2 Mounting the sliding system drive
The sliding system drive may only be mounted in horizontal position.
Prerequisites:
•The mounting location is level and clean.
•The mounting location is suitable for the weight of the sliding system drive.
•Connection for power supply and to the signal transmitters is present at the mounting
location.
•A suitable system for the transmission of the torque can be reached from the mounting
location via the pinion shaft (splined shaft) (e.g. the toothed pulley reaches the toothed
belt drive on the sliding system).
The sliding system drive can be fitted to the frame of the sliding system via threaded holes
in the base plate or via threaded holes in the gearbox flange (Fig. 4/1). The base plate has
2threaded holes M5 with a maximum screw-in depth of 7 mm (Fig. 4/2) and 2 threaded
holes M5 with a maximum screw-in depth of 3 mm (Fig. 4/3).
Align the sliding system drive in the frame of the sliding system.
Drill the holes in accordance with the mounting drawing (Fig. 4).
Position the sliding system drive and fasten it with bolts.
Put drive element (e.g. toothed pulley) on the gear shaft and couple it to the drive
system (e.g. toothed belt).
Fig. 4 Mounting options
Do not use

ISA 1 Mounting
Rev. -, April 2019 7
4.3 Mounting the electrical connections
4.3.1 Pin assignment of plug connectors
Fig. 5 Pin assignment of I/O connections
Prior to commissioning, the pluggable terminal blocks (Fig. 5) included in the scope of
delivery for the IN and OUT connections must be connected to the communication lines of
the control / sensor system provided by the customer in deenergised condition. The inputs
must be pulled to GND via switching contacts. The outputs are designed as pull-up resistor
(inversion at the output).
The following table shall apply to pin assignment.
PIN I/O_1 I/O_2 IN OUT
1 Close (IN_1) IN_7 CAN-H CAN-H
2
Open (IN_2)
OUT_1
CAN-L
CAN-L
3 Teach (IN_3) OUT_2 n.a. n.a.
4
IN_4
OUT_3
RS232_Rx
RS232_Tx
5
IN_5
n.a.
RS232_Tx
RS232_Rx
6
IN_6
n.a.
n.a.
n.a.
7 +24 V (Out) +24 V (In)* Safety Sig Safety Sig
8
GND (Out)
GND (In)*
GND
GND
*If PIN 7 and 8 are assigned to I/O 1, connect the inputs 7 and 8 of I/O 2 first.

Mounting ISA 1
8 Rev. -, April 2019
4.3.2 Connecting cable to plug connector
Fig. 6 Plug connector
Insert a small screwdriver next to the wire orifice and tilt it downward.
Slide the wire into the orifice.
Pull out the screwdriver. The wire must be firmly clamped in the plug connector.
Repeat the procedure for all the wires.
4.4 Setting the addresses
The addresses are set via the DIP switch
(Fig. 7) in accordance with the following
table. A maximum of four sliding ele-
ments per sliding system can be con-
nected to one sliding system drive.
Fig. 7 DIP switch

ISA 1 Mounting
Rev. -, April 2019 9
Wing Unit Window No.
Address DIP switch No.
1 2 3 4 5* 6*
A
1
ON
OFF
OFF
OFF
5 and 6
ON
only on the last
drive in the
wing unit
A
2
ON
ON
OFF
OFF
A
3
ON
ON
ON
OFF
A
4
ON
OFF
ON
OFF
B
1
OFF
ON
ON
OFF
B
2
OFF
OFF
ON
OFF
B
3
OFF
OFF
OFF
OFF
B
4
OFF
ON
OFF
OFF
Special Mode A
ON
OFF
OFF
ON
Special Mode B
OFF
OFF
OFF
ON
* The addresses "5" and "6" are only set to "ON" for the last sliding system drive connected
(irrespective of the number of sliding system drives connected). Address "5" connects Rx
and Tx internally for a RS232 connection.
Address "6" represents the bus termination resistor.
Example:
A sliding system block with four sliding elements and four sliding system drives is
mounted:
Set the address switch "1" in the DIP switch of the first sliding system drive to "ON".
Set the address switches "1" and "2" in the DIP switch of the second sliding system
drive to "ON".
Set the address switches "1", "2", and "3" in the DIP switch of the third sliding system
drive to "ON".
Set the address switches "1", "3", "5", and "6" in the DIP switch of the fourth sliding
system drive to "ON".
4.5 Setting the operating mode
Upon delivery, operating mode "1" is set
for the sliding system drives. Other
operating modes can be set by turning
the operating mode selector switch
(provided that they have been
configured).
Fig. 8 Operating mode selector
switch

Commissioning ISA 1
10 Rev. -, April 2019
5Commissioning
The following description applies for the commissioning both after first mounting and
after the installation of a replacement device.
5.1 Single connection
WARNING
Voltage.
While the housing is open, there is a risk of electrical shock.
Do not open the housing.
Do not put the sliding system drive into operation without housing.
Connect the communication cables from the operating element provided by the
customer to the connections I/O 1 (Fig. 9/1) and I/O 2 (Fig. 9/2).
Please contact Moog in the event that parameter values have to be set which deviate
from the standard values. For the standard parameter values refer to section 5.3.
Set address on the DIP switch to A1, and switches 5 + 6 to "ON".
Connect mains cable to mains connection (Fig. 9/4) and connect with power supply.
Perform a teach-in run.
The RJ45 communication ports (Fig. 9/3, Fig. 9/5) are not assigned in the case of single
connection.
1 Connection I/O 1
2 Connection I/O 2
3 RJ45 communication port OUT
4 Mains connection
5 RJ45 communication port IN
Fig. 9 Single connection

ISA 1 Commissioning
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5.2 Multiple connection
Fig. 10 Multiple connection
The first sliding system drive will act as master and transmits the action signals to the
subsequent sliding system drives.
Connect the first sliding system drive (refer to section 5.1).
Connect other sliding system drives via the RJ45 communication ports: in each case,
connect connection OUT (Fig. 10/1) to connection IN (Fig. 10/2) of the subsequent
sliding system drive.
Set the addresses on the DIP switches in accordance with the table in section 4.4.
On the last sliding system drive, additionally set the switches 5 + 6 to "ON".
Connect all mains connections (Fig. 10/3) to the power supply.
Perform a teach-in run.
5.3 Adapting parameter values
The sliding system drive is delivered either with default parameter values or (at customer
request) with customized parameter values. A change of the parameter values is only al-
lowed after consultation with Moog.
Parameter Standard
value
circumference (circumference of pinion)
180 mm
gearRatio (ratio of motor counts to pane distance)
132 (0.1s)
operationAMPS (torque for operation)
1023
teachinAMPS (torque for teaching)
250
operationSpeed (speed of pane in regular open/close movements)
8 s
operationAccel (acceleration of pane in regular open/close
movements) 40 mm/s²
operationDecel (deceleration of pane in regular open/close
movements) 40 mm/s²

Commissioning ISA 1
12 Rev. -, April 2019
Parameter Standard
value
searchHSSpeed (speed of pane in teach-in open/close movements)
5 cm
searchHSAccel (acceleration of pane in regular open/close
movements) 20 mm/s²
searchHSDecel (deceleration of pane in teach-in open/close
movements) 20 mm/s²
delayBetweenMotors (delay between two motors in one line in 10th of
seconds) 5 (0.1s)
testWaitOpen (waiting time after close before close)
3 s
testWaitClose (waiting time after close before open)
3 s
lockPressTime (duration of door pressing into frame to ease unlocking)
3 s
motorPrio (priority of motor for sequencing)
1
safetyDistance (minimum distance the higher prio motor has to move
first) 30 cm
safetyTime (minimum duration the higher prio motor has to move first)
5 s
mainTimeout (main timeout for waiting on slaves)
60 s
5.4 Teach-in run
The teach-in run must be started during commissioning and after the installation of a new
sliding system drive. During the teach-in run, the sliding system drive moves the sliding
element at slow speed. The sliding system drive sets the start and stop parameters
autonomously.
5.5 Reference run
After an unexpected stop (e.g. after a fault or in the event of a power failure) and after the
teach-in run, the reference run must be started manually.
During the reference run, the sliding system drive moves the sliding element to that refer-
ence position which has been defined during the teach-in run. When reaching the reference
position, the logic of the sliding system drive parameterizes the reference point again.

ISA 1 Operation
Rev. -, April 2019 13
6Operation
6.1 Operating modes
Depending on the control of the sliding system drive and of the operating elements con-
nected by the customer, the sliding system drive can be operated in the following operating
modes:
•Start/stop
•Teach-in run
•Reference run
6.2 Start/stop
In case of start/stop, the sliding system drive moves the sliding element to the open or
closed position. If a new control signal is sent during the run, the sliding system drive stops
and, thus, also stops the movement of the sliding element.
7Maintenance and care
The sliding system drive can be operated 8000 h in continuous operation without any
maintenance or care. After this period of maintenance-free continuous operation, or when
the sliding system drive is no longer operative, the sliding system drive must be replaced.
In compliance with the statutory requirements and directives, stationary electrical equip-
ments must be submitted to periodic inspections in accordance with the applicable elec-
trotechnical regulations. The Technical Directive for operational facilities recommends an
inspection interval of 4 years.
8Performance data
Designation Value Unit
Type
ISA1
Revision
-
Operating voltage
100 to 240
VAC
Input current - full load
2.2/1.1
A (115/230 VAC)
Frequency
50 to 60
Hz
Rating
150
I
Torque limit
3
Nm
Max. duty cycle
10
min
Product lifetime
20
years

Faults ISA 1
14 Rev. -, April 2019
9Faults
The faults listed below mainly occur during commissioning.
A reference run must be performed after having rectified the fault.
Value** Fault Cause Rectification
K
The system stops and
reverses briefly
The error text "internal
Error" is displayed
Control is blocked for
5 seconds
Obstacle within the
travelling path
The system resets
automatically or has to be
reset manually by
pressing any button
N
The system stops, the
error text "internal
Error" is displayed
Error counter logging
CAN error
Trigger a manual system
restart by pressing any
button.
Connect SMI and read
error out with GOSUB???
K
The system stops, the
error text "internal
Error" is displayed
Drive is missing or
wrong address
Check error LED of all
drives.
Trigger a manual system
restart by pressing any
button.
Connect SMI and read
error out with GOSUB???
W
Error LED is flashing
Sensor failure
Check flash code.
Trigger a manual system
restart by pressing any
button.
Connect SMI and read
error out with GOSUB???

ISA 1 Appendix
Rev. -, April 2019 15
Value** Fault Cause Rectification
W
Error LED is flashing
Locking device
failure
Check flash code.
Trigger a manual system
restart by pressing any
button.
Connect SMI and read
error out with GOSUB???
W
The system stops, the
error text "internal
Error" is displayed
Drive switches to
error status
Trigger a manual system
restart by pressing any
button.
Connect SMI and read
error out with GOSUB???
N
The system stops and
is ready for reference
run
The error text "internal
Error" is displayed
Power failure
Start reference run by
pressing the
reference/teach-in push
button
K
The system stops
The error text "internal
Error" is displayed
Broken cable
Disconnect the system
from the power supply.
Replace the broken cable.
Switch the system on
** Weighting of the fault:
N (normal) – not relevant for functioning of the drive
W (important) – error, but drive can still be operated
K (critical) – system failure, drive can no longer be operated
10 Appendix
The declaration of conformity is provided as a separate document in the appendix of these
operating instructions.

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Moog ISA1 Instruction Manual
SORG/Rev.-, April 2019, Id. CDS57460-en