Siemens SINAMICS S120 Quick start guide

Commissioning Manual 03/2006 Edition
sinamics
SINAMICS S120

Valid for
Drive Firmware release
SINAMICS S120 2.4
03/2006 Edition
Commissioning Manual
SINAMICS S120
System Overview 1
Preparations for
Commissioning 2
Commissioning 3
PROFIdrive 4
PROFIBUS 5
SINAMICS
Safety Integrated 6
Diagnostics 7
Basic Information about
the Drive System 8
Motor/Encoder Code Lists A
Availability of
HW Components B
List of Abbreviations C
References D
Index E

!Danger
indicates that death or serious injury will result if proper precautions are not taken.
!Warning
indicates that death or serious injury may result if proper precautions are not taken.
!Caution
with a warning triangle indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a warning triangle indicates that property damage may occur if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If several hazards of different degrees occur, the hazard with the highest degree must always be given
priority. If a warning note with a warning triangle warns of personal injury, the same warning note can also
contain a warning of material damage.
Qualified personnel
The associated unit/system may only be set up and operated using this documentation. A device/system
must only be commissioned and operated by qualified personnel. Qualified persons are defined as per-
sons who are authorized to commission, ground, and tag equipment, systems, and circuits in accordance
with established safety standards.
Correct use
Please observe the following:
!Warning
The unit may only be used for the applications specified in the catalog and in the technical description and
only in conjunction with the third–party equipment and components recommended by Siemens.
The successful and safe operation of the product depends on correct transport, proper storage and instal-
lation, as well as careful operation and maintenance.
Registered trademarks
All of the designations with the trademark are registered trademarks of Siemens AG. Other names used
in this publication may be trademarks, which, if used by third parties for their own means, may violate the
rights of their owners.
Safety-related information
This Manual contains information which you should carefully observe to ensure your own personal safety
and to prevent material damage. Notices which are relevant to your own personal safety are highlighted by
a safety alert symbol; notices which are relevant only to equipment and property damage have no safety
alert symbol. They appear in decreasing order of risk as given below:
We have checked the contents of this manual for agreement with the
hardware and software described. However, deviations cannot be
completely excluded, so that we do not accept any guarantee for full
compliance. However, the data in this manual is reviewed regularly and
any necessary corrections included in subsequent editions.
Exclusion of liabilityCopyright Siemens AG 2006 All Rights Reserved
Reproduction, transmission or use of this document or its contents is not
permitted without express written authority. Offenders will be liable for
damages. All rights, including rights created by patent grant or registration
or a utility model or design, are reserved.
Siemens AG
Automation & Drives
Motion Control Systems
Postfach 3180, D-91050 Erlangen
Federal Republic of Germany
Siemens AG 2006
Subject to change without prior notice.
Siemens Aktiengesellschaft SINAMICS S120 Commissioning Manual, 03/2006 Edition

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©Siemens AG 2006 All Rights Reserved
SINAMICS S120 Commissioning Manual, 03/2006 Edition
Foreword
SINAMICS Documentation
The SINAMICS documentation is sub–divided into 2 areas:
General documentation/catalogs
Manufacturer/service documentation
A current overview of the documentation in the available languages is provided in
the Internet:
http://www.siemens.com/motioncontrol
Follow the menu items ”Support” ––> ”Technical Documentation” ––> ”Overview of
Publications”.
The Internet edition of DOConCD, DOConWEB, are available in the Internet:
http://www.automation.siemens.com/doconweb
Information on the range of training courses and FAQs (Frequently Asked Ques-
tions) are available in the Internet:
http://www.siemens.com/motioncontrol
Follow the menu item ”Support”.
Table V-1 Usage phases and the available documents/tools
Usage phase Document/tool
Exploratory SINAMICS S Sales documents
Planning/configuration SIZER configuration tool
Configuration Manuals, Motors
Decision/ordering SINAMICS S Catalogs
Installation/assembly SINAMICS S120 Equipment Manual
SINAMICS S120 Equipment Manual Control units and
additional system components
SINAMICS S120 Equipment Manual Booksize power
sections
SINAMICS S120 Equipment Manual Chassis power
sections
SINAMICS S120 Equipment Manual AC DRIVE

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SINAMICS S120 Commissioning Manual, 03/2006 Edition
Table V-1 Usage phases and the available documents/tools
Usage phase Document/tool
Commissioning STARTER parameterization and commissioning tool
SINAMICS S120 Getting Started
SINAMICS S120 Commissioning Manual
SINAMICS S120 Commissioning Manual CANopen
SINAMICS S120 Function Manual
SINAMICS S List Manual
Usage/operation SINAMICS S120 Commissioning Manual
SINAMICS S List Manual
SINAMICS S150 Operating Instructions
Maintenance/servicing SINAMICS S120 Commissioning Manual
SINAMICS S List Manual
SINAMICS S150 Operating Instructions
Audience
This documentation is intended for machine manufacturers, commissioning engi-
neers, and service personnel who use the SINAMICS S drive system.
Objective
The Commissioning Manual describes all the procedures and operational instruc-
tions required for commissioning and servicing SINAMICS S120.
The Commissioning Manual has the following structure:
Chapter 1 System overview
Chapter 2 Preparations for commissioning
Chapter 3 Commissioning
Chapter 4 PROFIdrive
Chapter 5 PROFIBUS
Chapter 6 SINAMICS Safety Integrated
Chapter 7 Diagnostics
Chapter 8 Basics of the drive system
Advice for beginners:
First read Chapters 1 and 9 and then read the relevant chapters.
In addition to the Commissioning Manual, you need the List Manual and the
Function Manual.

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Finding your way around
To help you find information more easily, the following sections have been included
in the appendix in addition to the table of contents:
1. Table of Contents
2. List of Abbreviations
3. References
4. Index
Standard scope
The scope of the functions described in this document can deviate from the scope
of functions of the supplied drive system.
Other functions not described in this documentation might be able to be exe-
cuted in the drive system. However, no claim can be made regarding the avail-
ability of these functions when the equipment is first supplied or in the event of
servicing.
Functions can be described in the documentation that are not available in a par-
ticular product version of the drive. The functions of the supplied drive system
should only be taken from the ordering documentation.
The machinery construction OEM must document supplements or changes.
For reasons of clarity, this documentation does not contain all of the detailed infor-
mation on all of the product types. This documentation cannot take into consider-
ation every conceivable type of installation, operation and service/maintenance.

Foreword
viii ©Siemens AG 2006 All Rights Reserved
SINAMICS S120 Commissioning Manual, 03/2006 Edition
Technical support
Should you have any questions about our products and systems, then please con-
tact the following hotline:
European and African time zones
A&D Technical Support
Tel.: [phone] – 222
Fax: [phone] – 223
Internet: http://www.siemens.com/automation/support–request
E–Mail: mailto:[email protected]
Asian and Australian time zones
A&D Technical Support
Tel: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support–request
E–Mail: mailto:[email protected]
American time zone
A&D Technical Support
Tel: [phone]
Fax: [phone]
Internet: http://www.siemens.com/automation/support–request
E–Mail: mailto:[email protected]
Note
Country telephone numbers for technical support are provided under the following
Internet address:
http://www.siemens.com/automation/service&support
Questions on the manual
Up–to–date information about our products can be found on the Internet at the
following address:
http://www.siemens.com/motioncontrol
Internet address for SINAMICS
http://www.siemens.com/sinamics

Foreword
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SINAMICS S120 Commissioning Manual, 03/2006 Edition
EC Declaration of Conformity
The EC Declaration of Conformity regarding the EMC Directives is available as
follows:
Internet
http://www.ad.siemens.de/csinfo
Product/Order No.: 15257461
Siemens regional office
From the responsible regional offices of the A&D MC business division of
Siemens AG.
Notation
The following notation and abbreviations are used in this documentation:
Notation for parameters (examples):
p0918 Adjustable parameter 918
r1024 Visualization parameter 1024
p1070[1] Adjustable parameter 1070, index 1
p2098[1].3 Adjustable parameter 2098, index 1, bit 3
p0099[0...3] Adjustable parameter 99, indices 0 to 3
r0945[2](3) Visualization parameter 945, index 2 of drive object 3
p0795.4 Adjustable parameter 795, bit 4
Notation for faults and alarms (examples):
F12345 Fault 12345
A67890 Alarm 67890
General notation:
The sign ”” means ”is equal to”

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ESDS notices
!Caution
ElectroStatic Discharge Sensitive Devices (ESDS) are individual components,
integrated circuits, or modules that can be damaged by electrostatic fields or
discharges.
Regulations for handling ESDS components:
When handling electronic components, you must ensure that the person
carrying out the work, the work place, and packaging are properly grounded.
Personnel in ESDS areas with conductive flooring may only handle electronic
components if:
– They are grounded with an ESDS wrist band
– They are wearing ESDS shoes or ESDS shoe grounding straps
Electronic boards should only be touched if absolutely necessary. They must
only be handled on the front panel or, in the case of printed circuit boards, at
the edge.
Electronic boards must not come into contact with plastics or items of clothing
containing synthetic fibers.
Boards must only be placed on conductive surfaces (work surfaces with ESDS
surface, conductive ESDS foam, ESDS packing bag, ESDS transport
container).
Electronic modules must be kept at a distance from data display equipment,
monitors, and televisions (minimum distance from screen: >10 cm).
Measurements must only be taken on boards when:
– The measuring device is grounded (with a protective conductor, for
example).
– The measuring head has been temporarily discharged before
measurements are taken on a floating measuring device (e.g. touching a
bare metal controller housing).

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Safety information
!Danger
Commissioning must not start until you have ensured that the machine in which
the components described here are to be installed complies with Directive
98/37/EC.
SINAMICS devices and AC motors must only be commissioned by suitably
qualified personnel.
The personnel must take into account the information provided in the technical
customer documentation for the product, and be familiar with and observe the
specified danger and warning notices.
When electrical equipment and motors are operated, the electrical circuits
automatically conduct a dangerous voltage.
Dangerous mechanical movements may occur in the system during operation.
All of the work carried–out on the electrical machine or system must be
carried–out with it in a no–voltage condition.
SINAMICS devices with AC motors must only be connected to the power
supply via an AC–DC residual–current–operated device with selective switching
once verification has been provided that the SINAMICS device is compatible
with the residual–current–operated device in accordance with EN 50178,
Chapter 5.2.11.2.
!Warning
The successful and safe operation of these devices and motors depends on
correct transport, proper storage and installation, as well as careful operation
and maintenance.
The specifications in the catalogs and offers also apply to special variants of
the devices and motors.
In addition to the danger and warning information provided in the technical
customer documentation, the applicable national, local, and system–specific
regulations and requirements must be taken into account.
Only protective extra–low voltages (PELVs) that comply with EN60204–1 must
be connected to all connections and terminals between 0 and 48 V.

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!Caution
The surface temperature of the motors can reach over +80 C.
For this reason, temperature–sensitive parts (lines or electronic components,
for example) must not be placed on or attached to the motor.
When attaching the connecting cables, you must ensure that:
– They are not damaged
– They are not under tension
– They cannot come into contact with rotating parts.
Caution
As part of routine tests, SINAMICS devices with AC motors undergo a voltage
test in accordance with EN 50178. Before the voltage test is performed on the
electrical equipment of industrial machines to EN 60204–1, Section 19.4, all
connectors of SINAMICS equipment must be disconnected/unplugged to
prevent the equipment from being damaged.
Motors must be connected in accordance with the circuit diagram provided,
otherwise they can be destroyed.
Note
When operated in dry operating areas, SINAMICS equipment with AC motors
conforms to low–voltage Directive 73/23/EEC.


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Table of Contents
1 System Overview 1-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Application 1-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Versions 1-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Platform concept and Totally Integrated Automation 1-21. . . . . . . . . . . . . . . . . .
1.4 Overview 1-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 SINAMICS S120 Components 1-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Servo versus vector 1-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Preparations for Commissioning 2-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Requirements for commissioning 2-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 PROFIBUS components 2-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 PROFINET components 2-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Rules for wiring with DRIVE–CLiQ 2-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 General rules 2-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Rules for different firmware releases 2-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3 Sample wiring for vector drives 2-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.4 Sample wiring of Vector drives connected in parallel 2-47. . . . . . . . . . . . . . . . .
2.4.5 Changing the offline topology in STARTER 2-49. . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Powering–up/powering–down the drive system 2-50. . . . . . . . . . . . . . . . . . . . . .
3 Commissioning 3-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Sequence of operations during commissioning 3-56. . . . . . . . . . . . . . . . . . . . . .
3.1.1 Safety information 3-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 STARTER Commissioning Tool 3-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Important STARTER functions 3-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Activating online operation: STARTER via PROFIBUS 3-60. . . . . . . . . . . . . . . .
3.2.3 Activating online operation: STARTER via PROFINET IO 3-62. . . . . . . . . . . . .
3.3 Basic Operator Panel 20 (BOP20) 3-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Important functions via BOP20 3-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Creating a project in STARTER 3-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Creating a project offline 3-68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Searching for a drive unit online 3-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Initial commissioning using servo (booksize) as an example 3-73. . . . . . . . . . .
3.5.1 Task 3-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Component wiring (example) 3-75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Signal flow for commissioning example 3-76. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.4 Commissioning with STARTER (example) 3-77. . . . . . . . . . . . . . . . . . . . . . . . . .

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3.6 Initial commissioning using vector (booksize) as an example 3-80. . . . . . . . . .
3.6.1 Task 3-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Component wiring (example) 3-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.3 Signal flow for commissioning example 3-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.4 Commissioning with STARTER (example) 3-83. . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Initial commissioning using vector (chassis) as an example 3-87. . . . . . . . . . .
3.7.1 Task 3-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 Component wiring (example) 3-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.3 Signal flow for commissioning example 3-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.4 Commissioning with STARTER (example) 3-91. . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Commissioning linear motors (servo) 3-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1 General information on commissioning linear motors 3-96. . . . . . . . . . . . . . . . .
3.8.2 Commissioning: Linear motor with one primary section 3-98. . . . . . . . . . . . . . .
3.8.3 Commissioning: Linear motors with several similar primary sections 3-102. . . .
3.8.4 Thermal motor protection 3-103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.5 Measuring system 3-105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.6 Checking the linear motor by making measurements 3-107. . . . . . . . . . . . . . . . .
4 PROFIdrive 4-111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General information about PROFIdrive 4-112. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 General information about PROFIdrive for SINAMICS 4-112. . . . . . . . . . . . . . . .
4.2 Cyclic communication 4-113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Telegrams and process data 4-113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Monitoring: telegram failure 4-119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Description of control words and setpoints 4-120. . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 Description of status words and actual values 4-134. . . . . . . . . . . . . . . . . . . . . . .
4.2.5 Control and status words for encoders 4-147. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6 Central control and status words 4-159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Acyclic communication 4-165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 General information about acyclic communication 4-165. . . . . . . . . . . . . . . . . . . .
4.3.2 Requests and responses according to DPV1 4-166. . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 Determining the drive object numbers 4-172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4 Example 1: read parameters 4-173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5 Example 2: write parameters (multi–parameter request) 4-176. . . . . . . . . . . . . .
5 Communication via PROFIBUS 5-181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General information about PROFIBUS 5-182. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 General information about PROFIBUS for SINAMICS 5-182. . . . . . . . . . . . . . . .
5.1.2 Example: telegram structure for cyclic data transmission 5-186. . . . . . . . . . . . . .
5.2 Commissioning PROFIBUS 5-189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 General information about commissioning 5-189. . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Commissioning procedure 5-193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Diagnosis options 5-194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 SIMATIC HMI addressing 5-194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Monitoring: telegram failure 5-196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Motion Control with PROFIBUS 5-197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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5.4 Slave–to–slave communications 5-204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 General information 5-204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Setpoint assignment in the subscriber 5-206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Activating/parameterizing slave–to–slave communications 5-207. . . . . . . . . . . .
5.4.4 Commissioning with STARTER 5-209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 SINAMICS Safety Integrated 6-211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 General information about SINAMICS Safety Integrated 6-212. . . . . . . . . . . . . .
6.1.1 Explanations, standards, and terminology 6-212. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Parameter, Checksum, Version, Password 6-216. . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Safe standstill (SH) 6-218. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Safe Stop 1 (SS1) 6-223. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Safe brake control (SBC) 6-225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Commissioning the ”SH”, ”SBC” and ”SS1” functions 6-228. . . . . . . . . . . . . . . . .
6.5.1 General information about commissioning safety functions 6-228. . . . . . . . . . . .
6.5.2 Procedure for commissioning ”SH”, ”SBC” and ”SS1” 6-230. . . . . . . . . . . . . . . .
6.5.3 Safety faults 6-235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Overview of parameters and function diagrams 6-237. . . . . . . . . . . . . . . . . . . . . .
6.7 Application examples 6-239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 Safe standstill with locked protective door (emergency stop shutdown) 6-239.
6.8 Acceptance test and certificate 6-244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 General information about acceptance 6-244. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Documentation 6-246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.3 Functional test 6-249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.4 Completion of certificate 6-255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Diagnosis 7-257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Diagnostics using LEDs 7-258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Control Unit 320 (CU320) 7-259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Active Line Module 7-262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 Basic Line Module 7-263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Smart Line Module 5 kW and 10 kW 7-264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 Smart Line Module 16 kW and 36 kW 7-265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6 Single Motor Module/Double Motor Module 7-266. . . . . . . . . . . . . . . . . . . . . . . . .
7.1.7 Braking Module (Booksize) 7-267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.8 Control Supply Module 7-267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.9 Sensor Module Cabinet 10/20 (SMC10/SMC20) 7-268. . . . . . . . . . . . . . . . . . . . .
7.1.10 Sensor Module Cabinet 30 (SMC30) 7-269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.11 Terminal Module 15 (TM15) 7-270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.12 Terminal Module 31 (TM31) 7-271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.13 Terminal Module 41 (TM41) 7-272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.14 Communication Board Ethernet 20 (CBE20) 7-273. . . . . . . . . . . . . . . . . . . . . . . .
7.2 Diagnostics using STARTER 7-275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Function generator 7-276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Trace function 7-280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Measuring function (Servo) 7-281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Measuring sockets 7-284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7.3 Fault and alarm messages 7-289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 General information about faults and alarms 7-289. . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Buffer for faults and alarms 7-291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Configuring messages (faults and alarms) 7-294. . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Parameters and function diagrams for faults and alarms 7-296. . . . . . . . . . . . . .
8 Basic Information about the Drive System 8-299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Parameters 8-300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Data sets 8-303. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Drive objects 8-310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 BICO technology: interconnection of signals 8-313. . . . . . . . . . . . . . . . . . . . . . . .
8.5 Function modules 8-321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 DRIVE–CLiQ topology 8-322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Permissible combinations of Line Modules and Motor Modules 8-325. . . . . . . .
8.7 Examples of replacing components 8-327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 System sampling times 8-331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 Description 8-331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.2 Setting the sampling times 8-332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.3 Parameter overview (see List Manual) 8-334. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Inputs/outputs 8-335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.1 Overview of inputs/outputs 8-335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.2 Digital inputs/outputs 8-336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.3 Analog inputs 8-340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.4 Analog outputs 8-341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Monitoring and protective functions 8-343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 Protecting power components 8-343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.2 Thermal monitoring and overload responses 8-344. . . . . . . . . . . . . . . . . . . . . . . .
8.10.3 Block protection 8-346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.4 Stall protection (only for vector control) 8-347. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.5 Thermal motor protection 8-348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11 Updating the firmware 8-350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.1 Upgrading firmware and the project in STARTER 8-351. . . . . . . . . . . . . . . . . . . .
8.12 Licensing 8-352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13 Parameterizing using the BOP 20 (Basic Operator Panel 20) 8-356. . . . . . . . . .
8.13.1 General information on the BOP 8-356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.2 Displays and using the BOP20 8-360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.3 Fault and alarm displays 8-365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.13.4 Controlling the drive using the BOP20 8-367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A Motor/Encoder Code Lists A-369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Induction motors A-370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Synchronous motors A-373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Linear motors A-382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.4 Encoder code lists A-384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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©Siemens AG 2006 All Rights Reserved
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B Availability of HW Components B-387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C List of Abbreviations C-389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D References D-397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E Index E-403. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


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Space for your notes

1-19
©Siemens AG 2006 All Rights Reserved
SINAMICS S120 Commissioning Manual, 03/2006 Edition
System Overview
1.1 Application
SINAMICS is the new range of drives from Siemens designed for mechanical and
plant engineering applications. SINAMICS offers solutions for all drive tasks:
Simple pump and fan applications in the process industry.
Complex individual drives in centrifuges, presses, extruders, elevators, as well
as conveyor and transport systems.
Drive line–ups in textile, plastic film, and paper machines, as well as in rolling
mill plants.
Highly dynamic servo drives for machine tools, as well as packaging and print-
ing machines.
Fig. 1-1 SINAMICS applications
1

System Overview
Versions
1-20 ©Siemens AG 2006 All Rights Reserved
SINAMICS S120 Commissioning Manual, 03/2006 Edition
1.2 Versions
Depending on the application, the SINAMICS range offers the ideal version for any
drive task.
SINAMICS G is designed for standard applications with induction motors.
These applications have less stringent requirements regarding the dynamics
and accuracy of the motor speed.
SINAMICS S handles complex drive tasks with synchronous/induction motors
and fulfills stringent requirements regarding
– Dynamics and accuracy,
– Integration of extensive technological functions in the drive control system.