YASKAWA LonWorks SI-W3 User manual

2YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
Copyright © 2011 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 3
Table of Contents
1 Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3 Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Option Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6 Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
7 Network Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8 Drive Configuration Properties. . . . . . . . . . . . . . . . . . . . . .33
9 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
10 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
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4 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings
provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to standards and specifications
published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,
or claims arising from misapplication of its products.
◆Applicable Documentation
The following manuals are available for the option:
LONWORKS SI-W3 Option
Yaskawa AC Drive
1000-Series Option
LONWORKS
Installation Manual
Manual No:
TOBP C730600 56
(This book)
Read this manual first.
The installation manual is packaged with
the option and contains information
required to install the option and set up
related drive parameters.
Yaskawa AC Drive
1000-Series Option
LONWORKS
Installation ManualManual
No: SIEP C730600 56
The technical manual contains detailed
information about the option. Access the
following sites to obtain the technical
manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
For questions, contact your local
Yaskawa sales office or the nearest
Yaskawa representative.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 5
◆Terms and Abbreviations
Yaskawa Drive
Yaskawa AC Drive
1000-Series
Quick Start Guide
The drive manuals cover basic
installation, wiring, operation procedures,
functions, troubleshooting, and
maintenance information.
The manuals also include important
information about parameter settings and
drive tuning.
Access these sites to obtain Yaskawa
instruction manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
For questions, contact your local
Yaskawa sales office or the nearest
Yaskawa representative.
Yaskawa AC Drive
1000-Series
Technical Manual
Note: Indicates supplemental information that is not related to safety messages.
Drive: Yaskawa AC Drive 1000-Series
Option: Yaskawa AC Drive 1000-Series Option LONWORKS SI-W3
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1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
◆Registered Trademarks
• LONWORKS is a trademark of ECHELON USA.
• Trademarks are the property of their respective owners.
◆Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install
the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these
messages could cause fatal injury or damage products and related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 7
■General Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option
according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa
sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not expose the drive or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive or option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
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8 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
2 Product Overview
2 Product Overview
◆About This Product
The LONWORKS Communication Option Card (Model SI-W3) is based on LonTalk. It acts
as an interface for connecting an AC drive to a LONWORKS network using the LonTalk
protocol.
With the option card installed to the drive, the following operations are possible with devices
using the LonTalk protocol.
• operate the drive
• monitor the operation status of the drive
• change parameter settings.
◆Applicable Models
The option can be used with the models in Table 1.
Table 1 Applicable Models
Drive Series
<1> See “PRG” on the drive nameplate for the software version number.
Software Version <1>
A1000 ≥PRG 1017
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YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 9
3 Receiving
3 Receiving
Please perform the following tasks upon receiving the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears
damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the option
nameplate
(Refer to Figure 1 on page 10 for more information).
• Contact your supplier if you have received the wrong model or the option does not
function properly.
◆Option Package Contents
◆Tools Required for Installation
• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the
option.
• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the
option terminal block.
Note: Tools required to prepare option cables for wiring are not listed in this manual.
Descri
ption: Option Ground Wire Screws (M3) LED Label Bar Code Installation Manual
_
Quant
ity: 1131 11
ERR RUN
RX TX
*123456789ABC*
*123456789ABC*
*123456789ABC*
MANUAL
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10 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
4 Option Components
4 Option Components
◆LONWORKS Option
Figure 1
Figure 1 LONWORKS Option Components
A – Connector (CN5) H – LED (SERVICE)
B – Installation hole I – Service Switch
C–LED(ERR)
<1> J – Digital operator connector (CN3)
D – LED (RUN) <1> K – Model number
E–LED(TX)
<1> L – Ground terminal and installation hole <2>
F–LED(RX)<1> M – Terminal block CN1
<1> Refer to Option LED Display on page 12 for details on the LEDs.
<2> The ground wire provided in the option shipping package must be connected during installation.
G – Neuron ID
D
B
C
A
E
F
L K J I H G
M
Underside
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 11
◆Terminal Block CN1
The communication terminal is a pluggable terminal block that serves as the connection
point of the LONWORKS network communication cable to the option.
Table 2 Terminal Descriptions
◆Connector CN3 for Digital Operator
DANGER! Electric Shock Hazard. Do not touch drive main terminals and control terminals. Failure to
comply will result in death or serious injury.
Connecting the CN3 and the digital operator (model: JVOP-182) lets the user set the DDC
function parameters.
◆Service Switch
This is a neuron ID output switch. Pressing this switch outputs the neuron ID to the network.
■Initializing Bind Data
Cycling power to the drive while holding down the service switch will clear the bind data,
and reset the configuration properties back to the factory settings.
Note: Do not turn off the power to the drive while initializing the bind data. The RUN, RX, TX, and
ERR LEDs are lit (ON) during initialization of the bind data.
Terminal Terminal No. Name Description
1 A Signal Line A
2SLDShield
3 B Signal Line B
1
2
3
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4 Option Components
12 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
◆Option LED Display
The option has five LEDs.
The operational states of the LEDs are described in Table 3.
Table 3 Option LED States
Note: The RUN, RX, TX, and ERR LEDs are lit (ON) during initialization of the bind data.
◆Neuron ID
The neuron ID is written on the side of the service switch. Refer to Figure 1 on page 10 for
details.
The bar code for the neuron ID is included on the device and the packaging.
LED
Name Display Operating Status Explanation (major faults)
Color Status
RUN Green
ON Normal operation Device is operating normally.
Flashing Network not configured LONWORKS network has not been configured.
OFF
Power OFF No power is being supplied to the drive.
Hardware fault An unrecoverable fault has occurred. If the unit does not recover after cycling power, then
the option card may need to be replaced.
RX Green
ON/
Flashing Receiving Receiving node data
OFF Node data not yet
received No input signal
TX Green ON/
Flashing Sending Sending data
OFF Not sending data No data is being send
ERR Red
ON Hardware fault An unrecoverable fault has occurred. If the unit does not recover after cycling power, then
the option card may need to be replaced.
Flashing Comm error CALL or BUSS error has occurred
OFF Normal operation Device is operating normally.
SERVICE Green
ON
Service switch active Service switch is being held down
Hardware fault An unrecoverable fault has occurred. If the unit does not recover after cycling power, then
the option card may need to be replaced.
Flashing Network not configured LONWORKS network has not been configured
OFF Normal operation Device is operating normally.
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YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 13
5 Installation Procedure
5 Installation Procedure
◆Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive and wait at least the amount of time specified on the
drive front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages before servicing. The internal capacitor
remains charged after the power supply is turned off.
WARNING
Electrical Shock Hazard
Do not remove the front covers of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch the option card while the power to the drive is on.
Do not touch the drive’s main terminals and control circuit terminals when using the
service switch and digital operator connector on the option unit. Failure to comply could
result in death or serious injury.
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5 Installation Procedure
14 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to
overheating of electrical connections.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
and connecting any other devices.
Failure to comply may result in damage to the option.
WARNING
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 15
◆Prior to Installing the Option
Prior to installing the option, wire the drive, make the necessary connections to the drive
terminals, and verify that the drive functions normally. Refer to the Quick Start Guide
packaged with the drive for information on wiring and connecting the drive.
Figure 2 shows an exploded view of the drive with the option and related components for
reference.
Figure 2
Figure 2 Drive Components with Option
A – Insertion point for CN5 H – Included screws
B – Option card I – Ground wire
C – Front cover J – Option terminal block
D – Digital operator K – Drive grounding terminal (FE)
E – LED label L – Connector CN5-A
F – Terminal cover M – Connector CN5-B
G – Removable tabs for wire routing N – Connector CN5-C
ERR RUN
RX TX
F
H
K
L
M
N
I
BC
D
E
A
G
J
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5 Installation Procedure
16 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
◆Installing the Option
Refer to the instructions below to install the option.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the digital operator (D) and front covers (C, F). Refer to the
Quick Start Guide packaged with the drive for directions on removing the front
covers. Cover removal varies depending on drive size.
DANGER! Electrical Shock Hazard. Disconnect all power to the drive and wait at least the amount of time
specified on the drive front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages before servicing to prevent electric shock. The internal
capacitor remains charged even after the power supply is turned off.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling
the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.
Figure 3
Figure 3 Remove the Front Covers and Digital Operator
C
D
F
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 17
2. With the front covers and digital operator removed, apply the LED label (E) in the
appropriate position on the drive top front cover (C).
Figure 4
Figure 4 Apply the LED Label
3. Make sure the screws on the left and right sides of the option terminal block (J) are
tightened with a tightening torque of 0.5 to 0.6 (Nxm) or 4.4 to 5.43 (inch-lbs), then
insert the option card (B) into the CN5-A connector (L) located on the drive and
fasten it using one of the included screws (H).
Figure 5
Figure 5 Insert the Option Card
ERR RUN
RX TX
C
E
NS MS
L
H
B
J
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5 Installation Procedure
18 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
4. Connect the ground wire (I) to the ground terminal (K) using one of the remaining
provided screws (H). Connect the other end of the ground wire (I) to the remaining
ground terminal and installation hole on the option using the last remaining provided
screw (H).
Figure 6
Figure 6 Connect the Ground Wire
Note: There are two screw holes on the drive for use as ground terminals. When connecting more than
two options, two ground wires will need to share the same drive ground terminal.
5. Select the proper type and length of communication cables.
Refer to Wiring Specifications on page 22 for details on selecting cables.
H
I
K
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide 19
6. Prepare and connect the communication cables to the terminal block as shown in
Figure 7 and Figure 8. Take particular precaution to ensure that each wire is
properly connected and wire insulation is not accidentally pinched into electrical
terminals.
WARNING! Fire Hazard. Tighten all terminal screws according to the specified tightening torque. Loose
electrical connections could result in death or serious injury by fire due to overheating electrical connections.
Tightening screws beyond the specified tightening torque may result in erroneous operation, damage to the
terminal block, or cause a fire.
NOTICE: Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not come
into contact with other wiring. Insufficient insulation may cause a short circuit that can damage the option or
the drive.
Figure 7
Figure 7 Preparing Ends of Shielded Cable
Note: Separate communication cables from main circuit wiring and other electrical lines.
Figure 8
Figure 8 Preparing and Connecting Communication Cable Wiring
Insulation
Shield sheath
Shield Shield
(Insulate with electrical tape
or shrink tubing)
A SLD B
Preparing wire ends: Screwdriver blade size
about 5.5 mm (7/32”)
When not using
crimped insulated
sleeves
Pull back the shielding and lightly
twist the end with fingers, keeping
the ends from fraying.
LONWORKS drop line
(do not solder ends)
Blade depth of
0.4 mm or less
Blade width of
2.5 mm or less
Tightening torque:
0.22 to 0.25 N m
or 4.4 to 5.3 in-lbs
Terminal block CN1
Loosen the screws and
insert the wire into the
opening on the terminal block.
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5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 56A 1000-Series Option SI-W3 Installation Guide
Connection Diagram
Figure 9
Figure 9 Option Connection Diagram
<1> Make sure the lead installed to the FE terminal on the option card is connected to the ground terminal on the drive.
<1>
CN5-A
SI-W3
FE
M
U
V
W
R
S
T
A
B
SLD
Drive
Zero phase
reactor
LONWORKS
Network
E
MCCB
Noise filter
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