Morbark 20 User manual

Operator’s Manual
Morbark Integrated Control System
Model 20 Chipper

Contents
Introduction iv
Parts Identification 6
Display Module Display Pages 9
Main Page 11
Engine Information Page 12
Feed Control Page 13
Control Devices Page 14
Performance Adjustment Pages 15
AutoFeed Settings Page 17
Control Select Page 18
Menu System 19
Accessing the Menu 21
Sub-Menus 23
Adjust Menu 25
Measure 26
Preferences 27
Info 28
Troubleshooting 31

Introduction
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
iv
Introduction
This manual was designed to provide a better understanding of the Control Panel that
comes installed on your Machine. Each page of the Display Module, as well as any
adjustable values, will be described in detail.
Contained within:
Part Identification of:1.
Display Pages2.
Display Module Menu System3.
Parameter Adjustments4.
Troubleshooting5.
Each “Display Page” is shown exactly as it is on the Machine. This should make it
easier to follow along when troubleshooting issues in the field. Also, every page has a
section describing what each button on the Display Module does and the corresponding
page number for that specific function.
Control Panel•
Display Module•

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper v
Cautions and Warnings
Warning: Before welding on the Machine, ensure that
all connectors are disconnected from the control panel.
Failure to do so could result in damage to the panel itself
or its components.
Warning: Disconnect all power before making any wiring
connections to the control panel.
Caution: Improper operation of these controls could cause
damage to equipment. Do not allow anyone to operate
this equipment before completely reading the manual.
Caution: Electronic controls are intended as general pur-
pose switches. They are not safety devices. Malfunctions
may occur.
Caution: Electronic products are used to initiate an
operation where false operation could be dangerous.
Point-of-operation guarding devices must be installed and
maintained to meet OSHA and ANSI Machine safety stan-
dards. The manufacturer shall not accept responsibility for
installation, application, or safety of systems

Parts Identification
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
6
Parts Identification
This section describes all connectors and switches located on the exterior of the control
panel, valve driver and the Display Module.
Control Panel Front View
Control Panel Right ViewControl Panel Left View
1
2
8
9
10
11
12
7
6
5
4
3

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 7
Parts Identification
Panel / Valve Driver Parts Identication
No. Description
1Master Display Module
2Manual Controls / Keypad
Feed Forward — Engage the Feed System•
Feed Reverse — Reverse the Feed System•
Yoke Up — Raise the Yoke•
Yoke Down — Lower the Yoke•
Spout Left — Rotate the Spout Left•
Spout Right — Rotate the Spout Right•
Throttle Increase — Increase the speed of the Engine•
Throttle Decrease —Decrease the speed of the Engine•
3Diagnostics Connector
4Tether — Connection Point for the Tether control
5Cat Data Link
6John Deere or Cummins Data Link
7Key Switch
8Modem Option Connector
9Battery connector — To “Main Disconnect” and Negative (-) post on Starter
10 Engine Connector — Connects to the Engine on the Machine
11 Input Harness Connector
Hood Switch•
Feed Stop•
Feed Bar Proximity Switch•
Fuel Gauge•
12 Output Harness connector
Feed Forward•
Feed Reverse•
Yoke Up•
Yoke Down•
Right Track Forward•
Right Track Reverse•
Left Track Forward•
Left Track Reverse•
Spout Left•
Spout Right•
Winch In•
Winch Out•
Track Drive High•
Track Drive Enable•
Fan Reverse•

Parts Identification
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
8
Display Module Parts Identication
No. Description
1 “Up” button — This button is used to navigate through the following:
Display Pages•
Menus•
Lists (i.e. selecting “Grinding Mode” or other adjustable parameters)•
2 “OK” button — This button is used as follows:
To navigate to the “Main Page” from any “Display Page”•
To confirm a selection within an adjustable screen (i.e. to set the “Grinding Mode”)•
3 “Down” button — This button is used to navigate through the following:
Display Pages•
Menus•
Lists (i.e. selecting “Grinding Mode” or other adjustable parameters)•
4 “Menu” button — This button is used to access the “System Menu”. It can be used at any time.
5 “Escape button — This button can be used as follows:
To cancel a selection•
Navigate to the “Main Page” from within any “Display Page”•
Escape from the “System Menu” to the “Display Page” that was being viewed prior to enter-•
ing the “System Menu”
6 “Function” buttons — These buttons can be used from within any page in the system. Their
functionality is dependant on the page that is currently displayed. A more in-depth descrip-
tion will be given on a per-page basis.
7 Display Screen
1
2
3
4
5
7
6

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 9
Display Module Display Pages
Display Module Display Pages
Main Page 11
Engine Information Page 12
Feed Control Page 13
Control Devices Page 14

Display Module Display Pages
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
10
Introduction
This section covers the main “Display Pages”. A listing of every parameter displayed on
each page as well as the “unit of measure” for those items will be provided.
Contained within this section:
Main Page — The first page to be displayed when the system is powered up. Shows •
some key Engine Parameters.
Engine Information Page — Displays information related to the Machine’s Engine•
Feed Control Page — Displays parameters of the Machine’s Feed Control System.•
Control Devices Page — Displays Part Numbers, Serial Numbers and, if applicable, •
Channel of the Machine’s Control Devices (Panel, Radio Transmitter and Tether)
Each “Display Page” will have the
option to change the “Control
Device” for the Machine. To
change between different options
perform the following steps:
Press the “F4” button, this will
open the “Control Select” page.
Press the “F1” button to change
the control device
Use the “Up/Down” buttons to
select the desired control device
When the green light is on next to
the desired control device press
the “OK” button
Press the “F4” button to return to
the previous page

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 11
Display Module Display Pages
Main Page
This is the first page to be displayed when the panel is powered up. While in the main
“Display Pages” of the system, this page can be reached by pressing the “OK” button,
the “Escape” button or scrolling through the pages using the “UP/Down” arrows.
Contained within this page:
Parameter Unit of Measure
Engine speed RPM
Oil pressure PSI
Water temp ° Fahrenheit
Engine hours Hours
Display Module Navigation
Number Description Page
1 Up Arrow — Press to navigate to the “Engine Info” Page 12
2 OK Button — Not used on the current screen --
3 Down Arrow — Press to navigate to the “Control Devices” Page 14
4 Menu Button — Press to navigate to the “System Menu” 21
5 Escape Button — Not used on the current screen --
6 F4 Button — Press to navigate to the “Control Select” Page* 18
7 F3 Button — Not used on the current screen --
8 F2 Button — Not used on the current screen --
9 F1 Button — Not used on the current screen --
1
3
2
4
56789

Display Module Display Pages
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
12
Engine Information Page
This page displays information related to the Machine’s Engine. This information is
broadcast by the ECM.
Contained within this page:
Parameter Unit of Measure
Engine speed RPM
Actual load Percent
Desired Engine speed RPM
Engine coolant temp ° Fahrenheit
Engine fuel temp ° Fahrenheit
Engine oil pressure PSI
Fuel delivery pressure PSI
Fuel rate Gallons per Hour
Boost pressure PSI
Intake manifold temp ° Fahrenheit
System voltage VDC
Display Module Navigation
Number Description Page
1 Up Arrow — Press to navigate to the “Feed Control” Page 13
2 OK Button — Press to return to the “Main Page” 11
3 Down Arrow — Press to return to the “Main Page” 11
4 Menu Button — Press to navigate to the “System Menu” 21
5 Escape Button — Press to return to the “Main Page” 11
6 F4 Button — Press to navigate to the “Control Select” Page 18
7 F3 Button — Not used on the current screen --
8 F2 Button — Not used on the current screen --
9 F1 Button — Not used on the current screen --
1
3
2
4
56789

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 13
Display Module Display Pages
Feed Control Page
This page displays the parameters used to control the Machine’s feed system.
Contained within this page:
Parameter Unit of Measure
AutoFeed high setting RPM
AutoFeed low setting RPM
Backup time Seconds
Engine Speed RPM
Desired Engine Speed RPM
Actual Load Percent
Display Module Navigation
Number Description Page
1 Up Arrow — Press to navigate to the “Control Information” Page 14
2 OK Button — Press to return to the “Main Page” 11
3 Down Arrow — Press to return to the “Engine Information” Page 12
4 Menu Button — Press to navigate to the “System Menu” 21
5 Escape Button — Press to return to the “Main Page” 11
6 F4 Button — Press to navigate to the “Control Select” Page 18
7 F3 Button — Not used on the current screen --
8 F2 Button — Press to navigate to the “Autofeed Setup“ option 17
9 F1 Button — Not used on the current screen --
1
3
2
4
56789

Display Module Display Pages
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
14
Control Devices Page
This page displays the Part Number, Serial Number and, if applicable, the Channel of
the various Control Devices for the Machine (Control Panel, Radio Transmitter, Tether
Remote.
Contained within this page:
Parameter Information Displayed
Panel Part Number Part Number of the Machine Control Panel
Panel Serial Number Serial number of the Machine Control Panel
Transmitter Part Number Part Number of the Radio Transmitter
Tx Serial Number Serial Number of the Radio Transmitter
Tether Part Number Part Number of the Tether Remote
Tether Serial Number Serial Number of the Tether Remote
Display Module Navigation
Number Description Page
1 Up Arrow — Press to navigate to the “Main” Page 11
2 OK Button — Press to return to the “Main” Page 11
3 Down Arrow — Press to return to the “Feed Control” Page 13
4 Menu Button — Press to navigate to the “System Menu” 21
5 Escape Button — Press to return to the “Main Page” 11
6 F4 Button — Press to navigate to the “Control Select” Page 18
7 F3 Button — Not used on the current screen --
8 F2 Button — Not used on the current screen --
9 F1 Button — Not used on the current screen --
1
3
2
4
56789

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 15
Performance Adjustment Pages
Performance Adjustment Pages
AutoFeed Settings Page 17
Control Select Page 18

Performance Adjustment Pages
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
16
Introduction
This section covers the different adjustment pages for the Machine. The parameters
contained within those pages will be provided along with a description and the values
each parameter accepts.
Contained within this section:
AutoFeed Settings — Used to modify the performance of the Machine’s feed •
system
Control Select — Used to select the “Control Device” for the Machine•
Note: All modifications discussed
in this section can be reset to
“Factory Defaults” by pressing
the “F2” button from within the
option’s adjustment page.
Note: The “Performance
Adjustment Pages are protected
by a PIN Number to prevent unau-
thorized access. In order to access
these settings:
Navigate to the “Adjust” Sub-
Menu as described on page 25.
Use the “Up/Down” buttons to
navigate to the desired option
(only the “AutoFeed Settings and
“Control Select” options are avail-
able to be modified. All others are
Pre-Set by the OEM).
Press the “OK” button. This will
bring up a dialog box for entry of
the PIN code
Use the “Up/Down” and OK but-
tons to enter the PIN code 0747.
The “OK” button must be pressed
between each digit.
After the last digit is entered press
the “OK” button two(2) times, this
will open the desired adjustment
option.

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 17
Performance Adjustment Pages
Note: Setting the “AutoFeed
Low Setting” to a value above
the “AutoFeed High Setting” will
cause the Machine to not func-
tion properly.
Caution: Turning the AutoFeed
off could result in plugging the
mill and stalling the Engine. DO
SO AT YOUR OWN RISK.
AutoFeed Settings Page
The settings on this page allow performance modification of the Machine’s feed system.
Contained within this page:
Parameter Description Unit of Measure
AutoFeed Low Setting The value that will cause the Machine to stop/
reverse feeding material into the mill.
RPMs
Backup Time The length of time that the feed will reverse, allow-
ing the Engine to recover to performance level and
maintain consistent material output.
Seconds (0-20)
AutoFeed High Setting The value that will allow the Machine to start feed-
ing material into the mill.
RPMs
AutoFeed Disable Setting at which the Machine AutoFeed will inhibit
the Feed System from reversing until the Engine
reaches the AutoFeed High Setting. This setting is
set below the AutoFeed Low Setting.
RPMs
AutoFeed On/Off Toggle the AutoFeed option on and off On / Off
Display Module Navigation
Number Description Page
1 Up Arrow — Press to navigate through the list of options --
2 OK Button — Press to select the desired option --
3 Down Arrow — Press to navigate through the list of options --
4 Menu Button — Press to navigate to the previous “Display Page” --
5 Escape Button — Press to return to the “Main” menu screen 21
6 F4 Button — Not used on the current screen --
7 F3 Button — Not used on the current screen --
8 F2 Button — Press to reset all values to “Factory Default” --
9 F1 Button — Press to return to the “Main” menu screen 21
1
3
2
4
56789

Performance Adjustment Pages
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
18
Control Select Page
This page provides the ability to select the desired Control Device for the Machine.
Contained within this page:
Parameter Description
Control Selected This value specifies whether the system will run from the Control Panel,
Radio Remote or Tether Remote.
Display Module Navigation
Number Description Page
1 Up Arrow — Press to navigate through the list of options --
2 OK Button — Press to select the desired option --
3 Down Arrow — Press to navigate through the list of options --
4 Menu Button — Press to navigate to the previous “Display Page” --
5 Escape Button — Press to return to the “Main” menu screen 21
6 F4 Button — Not used on the current screen --
7 F3 Button — Not used on the current screen --
8 F2 Button — Press to reset all values to “Factory Default” --
9 F1 Button — Press to return to the “Main” menu screen 21
1
3
2
4
56789

Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper 19
Performance Adjustment Pages
Menu System
Accessing the Menu 21

Performance Adjustment Pages
Operator’s Manual, Morbark Integrated Control System—Model 20 Chipper
20
Introduction
This section will discuss how to access and use the Display Module’s menu system to
obtain useful troubleshooting information and/or make performance adjustments to the
Machine.
Contained within this section:
Accessing the Menu System — Access the Menu System to make performance •
adjustments to the Machine or adjust settings specific to the Display Module