MORLEY-IAS FW9003 Range User manual

FW9003 Range
Document No. 996-174-000-1 Issue 01
installation
manual
This manual should not be left with the end user.

ZX Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-174-000-1, Revision: 01 Page i
Table of Contents
1INTRODUCTION..........................................................................................................................1
1.1 NOTICE...................................................................................................................................1
1.2 WARNINGS AND CAUTIONS.......................................................................................................1
1.3 NATIONAL APPROVALS.............................................................................................................2
1.4 EN54 INFORMATION................................................................................................................2
2UNPACKING................................................................................................................................4
3INSTALLATION...........................................................................................................................5
3.1 INSTALLING THE ENCLOSURE ...................................................................................................5
3.1.1 Removing the Chassis...................................................................................................5
3.1.2 Mounting the Enclosure to the Wall...............................................................................5
3.1.3 Remounting the Chassis................................................................................................5
3.2 DIMENSIONS AND FIXING POINTS..............................................................................................6
3.3 IDENTIFICATION OF PARTS .......................................................................................................7
3.3.1 CPU Board.....................................................................................................................8
3.3.2 Display / Keyboard.........................................................................................................8
3.3.3 Base Card......................................................................................................................8
3.3.4 Zone Extender Card (ZX5Se Option Only)....................................................................8
3.3.5 Internal Printer (ZX5Se /ZX10Se Option Only)..............................................................8
3.4 EXTERNAL CONNECTIONS........................................................................................................9
3.4.1 Mains Power Input.........................................................................................................9
3.4.1.1 ZX1Se / ZX2Se Arrangement..................................................................................................9
3.4.1.2 ZX5Se Arrangement ...............................................................................................................9
3.4.1.3 ZX10Se Arrangement ...........................................................................................................10
3.4.1.4 Mains Cable Glands..............................................................................................................10
3.4.2 Battery Installation .......................................................................................................11
3.4.2.1 General Introduction..............................................................................................................11
3.4.2.2 ZX1Se / ZX2Se Arrangement................................................................................................11
3.4.2.3 ZX5Se Arrangement .............................................................................................................12
3.4.2.4 General Battery Connection..................................................................................................12
3.4.3 Detection Loops...........................................................................................................13
3.4.3.1 Loop Wiring Installation.........................................................................................................14
3.4.3.2 EMC Compliance..................................................................................................................15
3.4.3.3 Adding Loop Driver Cards.....................................................................................................16
3.4.3.4 Panel Loop Loading ..............................................................................................................16
3.4.4 Sounder Circuits ..........................................................................................................17
3.4.5 Auxiliary Relay Outputs................................................................................................19
3.4.6 Auxiliary Supply Output ...............................................................................................20
3.4.7 Panel Networking / Graphics PC Interface..................................................................21
3.4.7.1 Local Panel Network .............................................................................................................21
3.4.7.2 Master Panel to Superior Master Panel ................................................................................21
3.4.7.3 Panel to Graphics PC............................................................................................................21
3.4.8 Peripheral Loop............................................................................................................22
3.4.9 RS485 Wiring Arrangements.......................................................................................23
3.4.9.1 Daisy Chain Style Installation................................................................................................23
3.4.9.2 Loop Style Installation...........................................................................................................23
3.4.9.3 EMC Compliance..................................................................................................................24
3.4.9.4 Cable Screen – Earth Connections.......................................................................................24
3.4.10 High Integrity Loop.......................................................................................................24
3.4.11 Group Disable Input.....................................................................................................24
3.4.12 Class Change Input .....................................................................................................25
3.4.13 Recommended Cables ................................................................................................25
3.4.14 Cable Routing..............................................................................................................26
3.5 INSTALLING ADDITIONAL EQUIPMENT ......................................................................................27
3.5.1 General Introduction ....................................................................................................27
3.5.1.1 ZX1Se Arrangement .............................................................................................................27
3.5.1.2 ZX2Se Arrangement .............................................................................................................28
3.5.1.3 ZX5Se Arrangement .............................................................................................................28

ZX Fire Alarm Control Panels
Page ii Document No. 996-174-000-1, Revision: 01 Installation Manual
3.5.2 Loop Driver Cards....................................................................................................... 29
3.5.2 Loop Driver Cards....................................................................................................... 29
3.5.2.1 Voltage Selection..................................................................................................................29
3.5.2.1.1 ZX1Se / ZX2Se Jumper Settings ....................................................................................29
3.5.2.1.2 ZX5Se Jumper Settings..................................................................................................30
3.5.3 485 / 232 Interface Cards ........................................................................................... 30
3.5.3.1 Mounting the Card Directly to the Base Card........................................................................31
3.5.3.2 Mounting the Card Above the Loop Driver Module ...............................................................31
3.5.4 Printer Module (ZX5Se / ZX10Se Only)...................................................................... 32
3.5.5 Keyswitch option (ZX5Se / ZX10Se Only)..................................................................32
4STANDBY BATTERY CALCULATIONS.................................................................................. 33
4.1 SENSOR CURRENT CALCULATIONS........................................................................................ 35
4.1.1 Quiescent Load........................................................................................................... 35
4.1.2 Alarm Load.................................................................................................................. 35
4.1.3 Adjustment Factors..................................................................................................... 35
4.2 LOCAL SYSTEMS AMPERE HOUR CALCULATION ..................................................................... 35
5MAINTENANCE........................................................................................................................ 36
5.1 MAINTENANCE SCHEDULE..................................................................................................... 36
5.1.1 Daily Attention............................................................................................................. 36
5.1.2 Monthly Attention ........................................................................................................ 36
5.1.3 Quarterly Attention...................................................................................................... 36
5.1.4 Yearly Attention........................................................................................................... 36
5.2 REPLACEMENT OF COMPONENTS .......................................................................................... 37
5.2.1 Lithium Standby battery.............................................................................................. 37
5.2.2 Liquid Crystal Alphanumeric Display .......................................................................... 37
5.2.3 Standby Batteries........................................................................................................ 37
6SPECIFICATIONS .................................................................................................................... 38
6.1 FUNCTIONAL SPECIFICATIONS ............................................................................................... 38
6.2 POWER SUPPLY AND CHARGER............................................................................................. 40
7APPENDIX - ZX10SE INSTALLATION.................................................................................... 42
7.1 GENERAL ............................................................................................................................. 42
7.2 WARNINGS AND CAUTIONS.................................................................................................... 42
7.3 NATIONAL APPROVALS.......................................................................................................... 42
7.4 UNPACKING.......................................................................................................................... 42
7.5 INSTALLATION....................................................................................................................... 42
7.6 DIMENSIONS AND FIXING POINTS........................................................................................... 43
7.7 IDENTIFICATION OF PARTS..................................................................................................... 44
7.7.1 CPU Card.................................................................................................................... 44
7.7.2 Display / Keyboard...................................................................................................... 44
7.7.3 Base Card................................................................................................................... 44
7.7.4 Zone Extender Cards.................................................................................................. 44
7.7.5 Internal Printer............................................................................................................. 45
7.8 EXTERNAL CONNECTIONS..................................................................................................... 45
7.8.1 Mains Power Input...................................................................................................... 45
7.8.2 Mains Cable Glands.................................................................................................... 46
7.9 BATTERY INSTALLATION........................................................................................................ 46
7.10 EXTERNAL WIRING CONNECTIONS......................................................................................... 47
7.11 CABLE ROUTING................................................................................................................... 47
7.12 INSTALLING ADDITIONAL EQUIPMENT ..................................................................................... 48
7.13 MAINTENANCE...................................................................................................................... 48
7.14 SPECIFICATION..................................................................................................................... 48
7.14.1 Functional Specifications............................................................................................ 48

ZX Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-174-000-1, Revision: 01 Page iii
Table of Figures
FIGURE 1 – PANEL FIXING CENTRES – ZX1SE / ZX2SE..........................................................................6
FIGURE 2 – PANEL FIXING CENTRES - ZX5SE.........................................................................................6
FIGURE 3 – ENCLOSURE ARRANGEMENT – ZX1SE / ZX2SE....................................................................7
FIGURE 4 – ENCLOSURE ARRANGEMENT – ZX5SE.................................................................................7
FIGURE 5 – MAINS INPUT ARRANGEMENT – ZX1SE / ZX2SE...................................................................9
FIGURE 6 – MAINS INPUT ARRANGEMENT – ZX5SE...............................................................................10
FIGURE 7 – ZX1SE / ZX2SE BATTERY INSTALLATION............................................................................11
FIGURE 8 – ZX5SE BATTERY INSTALLATION .........................................................................................12
FIGURE 10 – SLC CONNECTIONS.........................................................................................................14
FIGURE 11 – LOOP WIRING WITHOUT ISOLATORS..................................................................................14
FIGURE 12 – LOOP WIRING WITH ISOLATORS– PREFERRED ALTERNATIVE..............................................15
FIGURE 13 – SLC LOOP – EMC ABSORBER INSTALLATION...................................................................15
FIGURE 14 – ADDING LOOP DRIVER CARDS – ZX1SE / ZX2SE / ZX5SE...............................................16
FIGURE 15 – SOUNDER TERMINAL CONNECTION POINTS – ZX1SE / ZX2SE..........................................17
FIGURE 16 – SOUNDER TERMINAL CONNECTION POINTS – ZX5SE........................................................17
FIGURE 17 – SOUNDER WIRING ...........................................................................................................18
FIGURE 18 – RELAY OUTPUT TERMINAL CONNECTION POINTS – ZX1SE / ZX2SE..................................19
FIGURE 19 – RELAY OUTPUT TERMINAL CONNECTION POINTS – ZX5SE................................................19
FIGURE 20 – AUXILIARY OUTPUT CONNECTIONS – ZX1SE / ZX2SE......................................................20
FIGURE 21 – AUXILIARY OUTPUT CONNECTIONS – ZX5SE....................................................................20
FIGURE 22 – TYPICAL RS485 – ‘DAISY CHAIN’ WIRING.........................................................................23
FIGURE 23 – TYPICAL RS485 – ‘LOOP’ WIRING....................................................................................23
FIGURE 24 – RS485 LOOP – EMC ABSORBER INSTALLATION...............................................................24
FIGURE 25 – RS485 SCREEN – EARTH ARRANGEMENT........................................................................24
FIGURE 26 – RECOMMENDED CABLE ROUTING ARRANGEMENT – ZX1SE / ZX2SE.................................26
FIGURE 27 – RECOMMENDED CABLE ROUTING ARRANGEMENT – ZX5SE...............................................26
FIGURE 28 – POSITIONS FOR ADDITIONAL BOARDS – ZX1SE................................................................27
FIGURE 29 – POSITIONS FOR ADDITIONAL BOARDS – ZX2SE................................................................28
FIGURE 30 – POSITIONS FOR ADDITIONAL BOARDS – ZX5SE................................................................28
FIGURE 31 – MOUNTING THE LOOP DRIVER ..........................................................................................29
FIGURE 32 – MOUNTING THE RS485 / RS232 MODULE........................................................................31
FIGURE 33 – MOUNTING THE RS485 / RS232 MODULE........................................................................31
FIGURE 34 – PANEL FIXING CENTRES – ZX10SE..................................................................................43
FIGURE 35 – ENCLOSURE ARRANGEMENT ZX10SE..............................................................................44
FIGURE 36 - MAINS INPUT ARRANGEMENT – ZX10SE...........................................................................45
FIGURE 37 – ZX10SE BATTERY INSTALLATION – 17AH OR GREATER ....................................................46
FIGURE 38 – RECOMMENDED CABLE ROUTING ARRANGEMENT – ZX10SE.............................................47
Table of Tables
TABLE 1 – PACKING CONTENTS LIST ......................................................................................................4
TABLE 2 - LOOP DRIVER PART NUMBERS................................................................................................8
TABLE 3 – MAXIMUM LOOP LENGTHS....................................................................................................13
TABLE 4 – LIST OF COMPATIBLE PERIPHERAL DEVICES .........................................................................22
TABLE 5 – JUMPER SETTING FOR LOOP VOLTAGE .................................................................................29
TABLE 6 – JUMPER SETTING FOR LOOP VOLTAGE .................................................................................30
TABLE 7 – CURRENT RATING CHART – ZX1SE / ZX2SE........................................................................33
TABLE 8 - CURRENT RATING CHART - ZX5SE.......................................................................................34
TABLE 9 – ZX1SE / ZX2SE FUNCTIONAL SPECIFICATIONS ....................................................................38
TABLE 10 – ZX5SE FUNCTIONAL SPECIFICATIONS ................................................................................39
TABLE 11 – ZX1SE / ZX2SE POWER SUPPLY AND CHARGER SPECIFICATIONS ......................................40
TABLE 12 - ZX5SE POWER SUPPLY AND CHARGER SPECIFICATIONS .....................................................41
TABLE 13 – ZX10SE FUNCTIONAL SPECIFICATION ................................................................................48
TABLE 14 – ZX10SE POWER SUPPLY AND CHARGER SPECIFICATION ....................................................49

ZX Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-174-000-1, Revision: 01 Page 1
1 Introduction
1.1 Notice
󰿃The material and instructions covered in this manual have been carefully checked for accuracy
and are presumed to be correct. However, the manufacturer assumes no responsibility for
inaccuracies and reserves the right to modify and revise this document without notice.
󰿃These instructions cover the installation of the Fire Alarm
Control Panels. Refer to the User Manual (P/N 996-182-000-X)
for details of how to operate the system and refer to the
Commissioning Manual (P/N 996-175-000-X) for information on
programming and Level 3 functions.
For use with software
version 834 onwards
󰿃The ZX1Se, ZX2Se, ZX5Se and ZX10Se Fire Alarm Control Panels are 1, 1-2, 1-5 and 1-10 loop
panels for use with analogue addressable devices from the following detector manufacturer ranges:
S90
Apollo
Hochiki
Morley-IAS
Nittan
System Sensor
1.2 Warnings and Cautions
These instructions contain procedures to follow in order to avoid injury and damage to
equipment. It is assumed that the user of this manual is a suitably trained installer who is
familiar with the relevant regulations.
Electro-static Sensitive Devices.
Take suitable ESD precautions when removing or installing printed circuit boards.
This panel is CE Marked to show that it conforms to the requirements of the following
European Community Directives:
󰿃Electromagnetic Compatibility Directive 89/336/EEC (and the amending directive
92/23/EEC)
󰿃Low Voltage Directive 73/23/EEC
This symbol identifies that the Panel uses a safety isolating mains transformer.

ZX Fire Alarm Control Panels
Page 2 Document No. 996-174-000-1, Revision: 01 Installation Manual
CAUTION: A Lithium Battery is used for Data Retention.
Replace only with the same or equivalent type. Contact the Service Organisation for
Replacement CPU Card.
EN54
!
EN54-2 13.7
Maximum of 512
sensors / manual
call points per
panel.
󰿃The ZX1Se, ZX2Se and ZX5Se range of panels has many features,
which if used inappropriately, may contravene the requirements of
EN54. Where such a possibility may arise, a suitable warning is given
with brief details of the EN54 requirement and the relevant section it
pertains to. A typical EN54 non-compliance warning is illustrated.
󰿃The ZX10Se fire control panel, which comprises two networked ZX5Se
panels within a single enclosure, has a maximum limit of 1024 sensors
/call points.
1.3 National Approvals
󰿃This equipment must be installed in accordance with these instructions and the appropriate
national, regional and local fire systems installation regulations specific to the country and
location of the installation. Consult with the appropriate Authority Having Jurisdiction (AHJ) for
confirmation of the requirements.
All equipment is to be installed in accordance with the appropriate standards for the
country and area of installation.
󰿃This equipment must be installed in accordance with these instructions and the appropriate
national, regional and local wiring regulations. In the UK the wiring must conform to the
requirements of the latest edition of the IEE Wiring Regulations.
1.4 EN54 Information
EN54
9
󰿃This Fire Control Panel complies with the requirements of EN54-2/4 1997. In addition
to the basic requirements of EN54, the panel conforms to the following optional
functions.
Option EN54-2 Clause
Indication: Fault signals from points 8.3
Controls: Coincidence Detection 7.12
Delays of Actioning Outputs 7.11
Disablement of each address point. 9.5
Test condition 10
Outputs: Outputs to fire alarm devices 7.8
EN54
9
󰿃The power supplies for the ZX1Se, ZX2Se, ZX5Se and ZX10Se range of panels
complies with the following clauses of EN54-4.

ZX Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-174-000-1, Revision: 01 Page 3
ZX1Se, ZX2Se, ZX5Se & ZX10Se Power Supply
Functions
EN54-4 Clause
Derive power supply from main power source 5.1
Derive power supply from a standby battery source 5.2
Charge and monitor the standby battery source 5.3
Detect & signal power supply faults 5.4
EN54
N/A
󰿃In addition to the functions required by EN54-2, the panel supports a number of
ancillary functions that are not required by EN54. These are outlined below:
Ancillary Function Manual Section
Auxiliary supply output 3.4.6
Panel network output ports (Port C) 3.4.7, 3.5.1.1 & 3.5.1.3
Master panel to superior master panel output port
connections (Port B - ZX5Se and ZX10Se only) 3.4.7.2, 3.5.1.1 & 3.5.1.3
Panel to graphics PC output port connections (Port B –
ZX5Se and ZX10Se only) 3.4.7.3, 3.5.1.1 & 3.5.1.3
Peripheral loop output & supported devices (Port D) 3.4.8, 3.5.1.1 & 3.5.1.3
High integrity 485 Loop 3.4.10 & Hi485 Installation
Guide (996-065)
Auxiliary relay outputs 3.4.5
Printer option (ZX5Se and ZX10Se only) 3.5.4
Class Change Input 3.4.12
Group Disable 3.4.11

ZX Fire Alarm Control Panels
Page 4 Document No. 996-174-000-1, Revision: 01 Installation Manual
2 Unpacking
󰿃The ZX1Se, ZX2Se, ZX5Se and ZX10Se Fire Alarm Control Panels are simple to install if the
recommended procedures described in this manual are followed. Refer to the Commissioning
Manual for details of how to program the system operation.
󰿃Before installing the ZX1Se, ZX2Se, ZX5Se or ZX10Se Fire Alarm Control Panels, first ensure
that all the equipment has been received. The packing box should contain the following items.
Item Component Part Number Quantity
ZX1Se ZX2Se ZX5Se ZX10Se
1 ZX10Se Fire Alarm Control Panel or 723-001-301 - - - 1
ZX5Se Fire Alarm Control Panel or 721-001-301 - - 1 -
ZX2Se Fire Alarm Control Panel or 720-001-301 - 1 - -
ZX1Se Fire Alarm Control Panel 722-001-301 1 - - -
2 Installation Manual 996-174-000-X 1 1 1 1
3 Commissioning Manual 996-175-000-X 1 1 1 1
4 User Manual 996-182-000-X 1 1 1 1
5 Reference Guide – ZX10Se 996-179-000-X - - 1
Reference Guide – ZX5Se 996-178-000-X - - 1 -
Reference Guide - ZX2Se 996-177-000-X - 1 - -
Reference Guide – ZX1Se 996-176-000-X 1 - - -
6 Front Door Keys KEYS - 2233 2 2 2 2
7 Ferrite Absorber Small 538-143 1 1 1 2
8 Ferrite Absorber Large 684-353 1 1 - -
9 Battery Cables Kit 082-073 1 1 1 2
10 EOL Resistor 627-682 2 2 4 8
11 Configuration CD (SPK Disk) 795-082-001-1 1 1 1 1
12 Log Book 996-183-000-1 1 1 1 1
Table 1 – Packing Contents List
󰿃Frame and mount the supplied Reference Guide, on the wall, adjacent to the Panel.
NOTE: The EOL resistors supplied are standard resistors. If EOL resistor assemblies with 150 mm
flying leads are required, please order these separately under part number 170-073-682.

ZX Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-174-000-1, Revision: 01 Page 5
3 Installation
3.1 Installing the Enclosure
󰿃Unlock the front door and remove the ferrite absorber and EOL resistor kits. Store these in a
secure place for re-use later.
󰿃If removing the chassis prior to installing the back box, proceed as described below.
3.1.1 Removing the Chassis
󰿃Unplug the ribbon cable between the CPU Board and the Display Board at the CPU Board end.
With ZX10Se panels you need to do this for each of the ZX5Se panels.
󰿃Remove the nuts and spring washers holding the chassis to the back box. There are four of each
for ZX1Se / ZX2Se, six of each for ZX5Se and twelve for the ZX10Se. Store these in a secure
place for re-use later.
󰿃For the ZX1Se/2Se panels only, disconnect the internal wiring from the AUX, Sounders and Relay
connectors at the bottom edge of the Base PCB. DO NOT disconnect the wiring at the Filter PCB.
Refer to Section 3.4.14 Cable Routing for correct wiring termination after chassis remounting.
󰿃Carefully remove the chassis assembly. Store in a secure place where it will not be damaged
and where it will be kept dry and clean.
Handle the chassis by holding the metalwork only. DO NOT lift it by holding the printed
circuit boards or any parts on the circuit boards.
3.1.2 Mounting the Enclosure to the Wall
The ZX5Se Fire Alarm Control Panel can weigh in excess of 39kg (ZX5Se) and 18kg (ZX2Se)
with the batteries fitted. When attaching the enclosure to a surface, use mounting hardware
capable of supporting this weight and reinforce the wall if necessary. The ZX10Se can weigh
in excess of 76.8kg with two 24Ah batteries fitted.
󰿃Remove the necessary knockouts for the installation cabling.
󰿃Mount the enclosure in the desired location using all four mounting holes (the ZX10Se has 5 holes).
󰿃Use a drill bit diameter 7.0 mm and a suitable 40 mm long expansion plug. Fix the panel to the wall with
No. 10 screws length 1½” or M5 screws length 40 mm. DO NOT use countersunk-headed screws.
󰿃Install the external wiring into the enclosure using the appropriate glands / conduit fittings.
Sufficient knockouts are provided at the top of the enclosure. If you punch other holes, be sure
that they do not interfere with any component mounting positions.
󰿃Use a brush to clean any dust and swarf from inside the enclosure before attempting to remount
the chassis assembly.
For details of knockout positions, refer to Section 3.4.14 Cable Routing. Cables must be
megger tested before any active devices are fitted and before the connections are made to
the terminal blocks.
3.1.3 Remounting the Chassis
󰿃Carefully mount the chassis on to the threaded studs.
󰿃Make sure that the wiring between the Base PCB connectors and Filter PCB is not trapped
behind the chassis metalwork (the wiring is secured to the back box side wall to assist with this).
󰿃Secure the chassis to the back box using the nuts and spring washers that were originally removed.
󰿃Plug the ribbon cable between the CPU Board and the Display board back into the CPU Board.
The plug and socket are polarised to ensure correct insertion.

ZX Fire Alarm Control Panels
Page 6 Document No. 996-174-000-1, Revision: 01 Installation Manual
󰿃For ZX10Se panels ensure both panels are re-connected as described above.
Handle the chassis by holding the metalwork only. DO NOT lift it by holding the printed
circuit boards or any parts on the circuit boards.
3.2 Dimensions and Fixing Points
EARTH
EARTH
BATT MON
AC MON
+25V
AUX
O/P RELAY 1
RELAY 1 RELAY 2
RELAY 2
SOUNDER
OUTPUTS
POWER
LIMITED
+24V 0V A- A+ B- B+
COM COM N/C N/C N/O N/O
ZX2Se
Only
400
400
350
25 25
280 140 60
A
A
Fuse
Fuse
Fuse
(FS1)
(FS2)
(FS3)
250V A/S
250V A/S
250V A/S
3.15A
1.6A
5.0A
FS1 FS2 FS3
ISOLATE
ELSEWHERE
F1 T 2A H 250V
N
L
Figure 1 – Panel Fixing Centres – ZX1Se / ZX2Se
FS1 T 3.15A H 250V
NL
500
215 180
500
430
35
Figure 2 – Panel Fixing Centres - ZX5Se