Ampac ZoneSense Plus Guide

MAN 2512 Rev: October 2005
ZoneSense
FIRE
ZONE1
ZONE2
ZONE3
ZONE4
ZONE5
ZONE6
ZONE7
ZONE8
FAULT/DISABLED/TEST
CANCEL
MENU
IENTER
SYSTEMSTATUS
POWER
POWERFAULT
SYSTEMFAULT
EARTHFAULT
FAULTOUPUT
STATUS
ANCILLARYOUTPUT
DISABLED
FIREOUTPUT
STATUS
TEST
AMPAC
SYSTEMISNORMAL
ALARMS
DELAY
ACTIVE FIRE FA ULT
FIREOUTPUTON
ALARMSSTATUS
DISABLED
NORMAL ENABLE
EVACUATE
RESET
SILENCE
BUZZER
SIL ENCE
RESOUND
OVERRIDE
F
F
Fi
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A
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P
P
Pa
a
an
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EN
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5
54
4
4
2
2
2
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4
4
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1
1
19
9
99
9
97
7
7
“Our aim is to provide ‘
Consistently Excellent Service ’ in the eyes of our customers”
Installation &
Commissioning
of
Control & Monitoring
Add On’s
P
LUS

Installation & Commissioning of Control & Monitoring Add On’s
Page
1
Table of Contents Page No.
1About This Manual............................................................................................... 2
1.1 Purpose ...............................................................................................................2
1.2 Scope ...................................................................................................................2
1.3 References ..........................................................................................................2
1.4 PCB Removal / Replacement.............................................................................3
2Wiring to the Main Card BRD25MCB ................................................................. 3
2.1 Communications ................................................................................................3
3Adding Control and Monitoring Facilities .........................................................4
3.1 Internal Communications Connector (RS485).................................................4
3.2 Programming ......................................................................................................4
4Installation and Wiring of Add On Cards and Boards ......................................4
4.1 Address Setting and Terminating the Communications Bus ........................5
4.2 Input Board BRD25SIPB ....................................................................................6
4.3 Relay Board BRD25EWRB.................................................................................6
4.4 Fire Fan Module BRD25FCB..............................................................................7
4.5 Fan Termination Board BRD25FTB ..................................................................8
4.6 General Indicator Card BRD25GIB -A...............................................................8
4.7 Switch and Indicator Card BRD25GIB - B ........................................................9
4.8 Zone Mimic Indicator Card ( Int. Pwr. ) BRD25GIB -C.....................................9
4.9 Zone Mimic Indicator Card ( Externally Powered. ) BRD25GIB -C ..............10
4.10 LED Annunciator Master ( LAM ) BRD25GIB - E ...........................................10
4.11 Sounder Board BRD25SOPB -A......................................................................11
5Agent Release .................................................................................................... 11
5.1 Operation...........................................................................................................11
5.2 Agent Release Module BRD25ARB - A...........................................................14
5.3 Local Control Station BRD25ARB - B.............................................................15
5.4 Common Agent Release Module and Local Control Station Indicators .....16
5.5 Agent Release Termination Board BRD25ATB .............................................17
5.6 Interface Wiring ................................................................................................18
6Appendix: Adding to the System Menu & Programming ...............................20
7Status and Programming Screens ...................................................................22
7.1 Level 1 to 3 Status Screens.............................................................................22
7.2 Level 3 System Programming .........................................................................23
7.3 Level 3 Programming Menu.............................................................................24

Installation & Commissioning of Control & Monitoring Add On’s
Page: 2
1 About This Manual
1.1 Purpose
This manual is an instructional tool for the installation and commissioning, of add on ancillary
cards, modules and boards that can be fitted to the ZoneSense PLUS Fire Alarm Control Panel
(FACP) and should be read in conjunction with the main Installation and Commissioning Manual.
1.2 Scope
The information within this manual is only available to and for the use of personnel engaged in
the installation and operation of the ZoneSense PLUS FACP.
ZoneSense PLUS has been designed to comply with major world standards. To ensure these
standards are not compromised in any way installation staff and operators should;
1. be qualified and trained for the task/s they undertake;
2. be aware this manual should be read prior to the installation and commissioning of the
ZoneSense PLUS FACP;
3. observe anti-static pre-cautions at all times; and
4. if a problem is encountered or there is any doubt with respect to the operational parameters
of the installation the supplier should be contacted.
1.3 References
ZoneSense PLUS Technical Manual
ZoneSense PLUS Operation & Programming Manual
ZoneSense PLUS Installation and Commissioning Manual
Apollo Detector / Device Manuals
Ampac Product Data Sheets
British Standard EN54 Parts 2 & 4
European Standard BS 5839
FIRE
ZONE1
ZONE2
ZONE3
ZONE4
ZONE5
ZONE6
ZONE7
ZONE8
FAULT/DISABLED/TEST
CANCEL
MENU
IENTER
SYSTEMSTATUS
POWER
POWERFAULT
SYSTEMFAULT
EARTHFAULTFAULTOUPUT
FAULT/DISABLED
ANCILLARYOUTPUT
DISABLED
ALARMS/FAULT
DISABLED
TEST
AMPAC
SYSTEMISNORMAL
ALARMSDELAY FIRE FAULT
FIREOUTPUTONFIREPUTPUT
FAULT/DISABLED
DISABLED
NORMAL ENABLE
EVACUATERESET
SILENCE
BUZZER
SILENCE
RESOUND
OVERRIDE
Figure 1: Examples of the ABS, Metal Cabinet and Metal Cabinet with Battery Box

Installation & Commissioning of Control & Monitoring Add On’s
Page: 3
1.4 PCB Removal / Replacement
If the PCB’s have to be removed the following precautions should be observed;
1. Removing the door will provide better access to the boards and ensure the hinges are
not accidentally stressed.
2. Personal anti- static procedures must be followed.
3. When disconnecting the telecom style connecting cable from the PCB, make sure that
the cable remains connected to at least one board to prevent it being misplaced.
Note: Care should be taken when detaching this connector as it is necessary to depress the
small locking tab to unlock the connector from its
base. To reconnect the cable the connector must first
be correctly aligned then pushed into the socket so it
locks into position.
4. Carefully remove the retaining screws at each
corner of the board taking care not to damage
any of the components.
5. Place each board into anti- static storage once removed.
2 Wiring to the Main Card BRD25MCB
2.1 Communications
External Communications Terminals (RS485) TB2 1, 2 & 3
The RS 485 output drives the remote cards and mimics up to a distance of 1.2km from the panel
itself. The external cabling (2x2 shielded pair plus power) is wired to TB2 +, - and earth.
Note: If a fault occurs on the communications line the common FAULT and SYSTEM FAULT
LED’S will be illuminated. The fault details can be displayed by selecting the Faults Menu.
Remote Cards
The number of cards that can be installed on the external communications bus are:
±8 x Remote LED Mimics.
±1 x 8 Way Remote Relay Output Board. This board provides 8 sets of normally open
(NO), normally closed ( NC ) and Common ( C ) voltage free contacts rated at 1A @
30V.
Main Card Comms Link K1
K1 MUST be inserted when only the front door panel cards and the Main Card are used as an
FACP. If this is not the case and TB2 is cabled to LED mimics and / or 8 Way Remote Relay
Boards a link is inserted in the last board to complete the communication circuit or if boards are
mounted on the back pan and communications are wired from the Main Card then the last board
in this chain MUST be terminated.
K1
Comms
+ -
Comms Link
TB2
Top Left Hand Corner
of the Main Board
To LED Mimics and/or
Remote Relay Boards
TB3
SP C/C ALT
Spare I/P
Class Change I/P
Alert I/P
Inputs
RS485 Com 1 2 3
Note: the shield is
wired to
Shield
Figure 2: Wiring Detail
Push Tab Inwards
and Gently Pull
the Connector
From the Socket
Connector

Installation & Commissioning of Control & Monitoring Add On’s
Page: 4
3 Adding Control and Monitoring Facilities
A combination of one of each type of board / card, but not all of them, can be mounted on the
back pan or the front panel of the FACP to provide additional features to a standard panel. All
board inputs or outputs are programmable to any combination of zones.
±Relay Board, BRD25EWRB –A or with a change of on board components it can
also be installed remotely on the external communications bus as a Remote
Relay Board BRD25EWRB -B
±Input Board BRD25SIPB -.
±Sounder Board BRD25SOPB.
±Brigade Interface Board BRD25BBA.
±Fire Fan Module consists of a Termination Board ( BRD25FTB and front panel
card BRD25FCB -.
±Agent Release Module consists of a Termination Board ( BRD25ATB ), front
panel card ( BRD25ARB–A ) and if required a remote local control station
(BRD25ARB–B).
±General Indicator Card. BRD25GIB -A
±Switch and Indicator Card BRD25GIBA
±Zone Mimic Indicator Card ( Internal Power ) BRD25GIB -C
±Zone Mimic Indicator Card (External Power normally remote) BRD25GIB -D
Note: To add or remove Cards from the FACP programming go to the SYSTEM Menu.
3.1 Internal Communications Connector (RS485)
PCB mounted connectors provide serial communications to internal ancillary boards. CN9 on the
Main Card cables to CN1 or 2 on the front panel boards and CN5 on the Main Card cables to
CN1 or 2 on the back pan boards
3.2 Programming
Refer to the Operation and Programming Manual to program the above options into the FACP.
Note: The Configuration label should be updated once the panel has been upgraded.
4 Installation and Wiring of Add On Cards and Boards
CAB1925 to Batteries
CAB1902
CAB1905
CAB1911 TO MAINS EARTH
CN1CN2 CN2 CN1
ALARM2
N/CCOMN/0
BATT FAIL
N/CCOMN/0
ISOLATE
N/CCOMN/0
FAULT
N/CCOMN/0
ALARM 1
N/C
COMN/0
TB1-TB5
POWER
0V +27V
0V +27V CN2 CN1
CN3
CN4
POWER
+27V0V
CN1
CN2
+27v Power fitted when Relay or Termination Boards are fitted
CN1
CN2
CN5
CN9
CN1CN2
CN2 CN1
CAB2200 CAB2117
CAB1905
CAB2200
CN6
POWER
+27V0V
CN1
CN2
POWER
+27V0V
CN1
CN2
MAIN CONTROL CARD
OPTIONAL CARDS
AGENT RELEASE
FAN CONTROL
GENERAL INDICATOR
OPTIONAL BOARDS
AGENT TERMINATION
RELAY
FAN TERMINATION
INPUT
SOUNDER TERMINATION
A BATT BOX IS REQ
IF THESE BRDS ARE FITTED
OTIONAL
BRIGADE BOARD
CAB2200
CAB2200
BRD25ARB PCB0783 (AGENT RELEASE MODULE)
BRD25ATB PCB0787 (AGENT TERMINATION BOARD)
BRD25BBA PCB0779 (BRIGADE BOARD)
BRD25EWRB PCB0770 (8 WAY RELAY BOARD)
BRD25FCB PCB0783 (FIRE FAN MODULE )
BRD25FTB PCB0780 (FAN TERMINATION BOARD)
PSU1887
CN3
CN4
CN3 CN4
CN3
CN4
BRD25GIB PCB0781 (GENERAL INDICATOR CARD)
BRD25MCB PCB0769 (MAIN CONTROL CARD)
BRD25PSU PCB0813 (POWER SUPPLY UNIT)
BRD25SIPB PCB0778 (SINGLE INPUT BOARD)
BRD25SOPB PCB0772 (SOUNDER OUTPUT BOARD)
OPTIONAL CARDS
AGENT RELEASE
FAN CONTROL
GENERAL INDICATOR
OPTIONAL BOARDS
AGENT TERMINATION
RELAY
FAN TERMINATION
INPUT
SOUNDER TERMINATION
A BATT BOX IS REQ
IF THESE BRDS ARE FITTED
OPTIONAL BOARDS
AGENT TERMINATION
RELAY
FAN TERMINATION
INPUT
SOUNDER TERMINATION
A BATT BOX IS REQ
IF THESE BRDS ARE FITTED
BUS 1
BUS 2
BUS 3
BOARD
IDENTIFIERS:
CN8
CN10
Figure 3: Typical Wiring, Ancillary Card and Board Positioning Within the ABS FACP

Installation & Commissioning of Control & Monitoring Add On’s
Page: 5
4.1 Address Setting and Terminating the Communications Bus
Address Setting ( SW1 )
Except for the LED Mimics in ZoneSense PLUS FACP’s there can only be one (1) Board / Card of
each type so the address on each board is set to 1.
Note: There can be up to 8 remote LED Mimics so the address of each is set from 1-8 depending
on the number Mimics in the system. The information displayed at each location will be identical.
DIL Switch: ON = 1, OFF = 0
Address 1234 Address 1234
01 1000 05 1010
02 0100 06 0110
03 1100 07 1110
04 0010 08 0001
Figure 4:Address Table & Example of Switch ( SW1 ) Set to 1
Terminating the Communications Bus
LK1 is the EOL Link and must be inserted on the last board on each communications bus. If not,
a communications fault can occur.
TB2
K1
Shield
CN5
CN9 Front Panel
Card 1
Front Panel
Card 2
Backpan
BRD 1
Backpan
BRD 2
INSERT
LK1
Remote
Card 1
Remote
Card 2
LCS 1 LCS 2
INSERT
LK1
INSERT
LK1
INSERT
LK1
If Agent Release is fitted to the FACP there will be an Agent Termination Board mounted on the Backpan.
Local Control Stations can then be fitted at some location remote from the FACP. These LCS's communicate
with the ATB via a second RS485 bus hence the last LCS in the chain will have to be terminated
Note: If Backpan boards AND remote facilities
are fitted the front panel cards are not terminated
To
TB1 Agent Termination Board
Fit K1 if only the
Main Control
Card is used as
the FACP or
1 Bus is used
RS485
+
-
BUS 1 ( B1 )
BUS 2 ( B2 )
BUS 3 ( B 3)
( Link 1 in Table below )
( Link 2 in Table below )
( Link 3 in Table below )
BUS 4 ( B 4)
Fit LK1 to last LCS
Figure 5: RS485 Communication Bus Terminating
Linking Table
Link Bus Configuration
B1 B1,2 B1,3 B1,2,3 B,2 B2,3 B3
1 X & K1 X X
2 X X X & K1 X
3 X X X X & K1
X = Insert Link
B1: Bus 1 to Front Panel Cards
B2: Bus 2 to Backpan Boards
B3: Bus 3 to Remote facilities
B4: Bus 4 Local Control Station cabled to the backpan Agent Release Board.
Note: Programming and the communication process allows the Main Card to identify the type of
board it is communicating with.
12 3 4
On

Installation & Commissioning of Control & Monitoring Add On’s
Page: 6
4.2 Input Board BRD25SIPB
Description
The Input Board makes provision for 16 voltage free contacts to be terminated to 16 optically
coupled inputs. Its application is primarily for the monitoring of controlled ancillary equipment or to
initiate an action / event due to a change of state from what is accepted as the norm.
Connectors
CN1 Is designated as the input Comms .
CN2 Is designated as the output Comms to the next board.
CN3 27 Volts into the Board. Quiescent Current: 2.6mA
CN4 27 Volts to the next Board unless it is the last board in the chain then it is left empty.
Terminal Blocks
TB 2 – 9 Taking note of the Common 0v terminals connect the voltage free contacts as shown
below. Note: only the first 8 are functionally programmable in ZoneSense PLUS
SW1 There can only be 1 Input Board so the address on each board is set to 1.
LK1 Is the EOL Link and is inserted should the board be the last in the chain. If not
inserted on the last board the Main Card will initiate a communications fault.
SW1
LK1 EOL Termination Address SW
SET to 1
INPUTS
1 2 3 4
0V
INPUTS
5 6 7 8
0V
INPUT S
910 11 12
0V
INPUTS
13 14 15 16
0V
0V
16 Inputs are Voltage Free Contacts
27V
In
27V To CN3 of Next Board
TB9TB8TB7TB6TB5TB4TB3
RS485 Control In From CN2 of the
Previous Board or CN5 of the Main Card
RS485 Control Out to Next
Board or Link 1 EOL is Applied
CN2
CN1
CN3 CN4
TB2
1 2 3 4
ON
ON
Inputs
1234
0V Inputs
5678
0V Inputs
9
10 11 12
0V Inputs
13 14 15 16
0V
0V
16 Inputs are Voltage Free Contacts
TB9TB8TB7TB6TB5TB4TB3TB2
8
= 0 Volts = Input
+
-
#1. 27 Volts In from CN10 on the Main Card or CN4 of the previous internal board.
#2. Select an appropriate length cable from those supplied to connect Comms & 27V.
Note: Only the first 8 Voltage Free Contacts are functionally programable.
The second 8 can be used to independently drive LEDs 8 to 16 on the
General Indicator Board.
Figure 6: Typical Input Wiring and Board Layout
4.3 Relay Board BRD25EWRB
Relay Board ( Internal ) BRD25EWRB -A
The Relay Board has provision for 8 X 1 Amp voltage free change over contacts for control or
monitoring purposes. Communication and control cabling is the same as all other internal boards.
Quiescent Current: 2.4mA
LK1 EOL Termination
Address SW
SET to 1
27V
In
27V To CN3 of Next Board
RS485 Control In From CN2 of the
Previous Board or CN5 of the Main Card
RS485 Control Out to Next
Board or Link 1 EOL is Applied
CN2
CN1
CN3 CN4
ON
+
-
#1. 27 Volts In from CN10 on the Main Card or CN4 of the previous internal board.
#2. Select an appropriate length cable from those supplied to connect Comms & 27V.
TB8
TB7
TB6TB5
TB4TB3
TB2
TB1
SW1
O/P 8
N/CCOMN/0
O/P 7
N/CCOMN/0
O/P 6
N/CCOMN/0
O/P 5
N/CCOMN/0
O/P 4
N/CCOMN/0
O/P 3
N/CCOMN/ 0
O/P 2
N/CCOMN/0
O/P 1
N/CCOMN/0
1 2 3 4
ON
TB8
TB7
TB6TB5
TB4
TB3
TB2
TB1
O/P 8
N/C
COMN/0
O/P 7
N/C
COMN/0
O/P 6
N/C
COMN/0
O/P 5
N/C
COMN/0
O/P 4
N/C
COMN/0
O/P 3
N/C
COMN/0
O/P 2
N/C
COMN/0
O/P 1
N/C
COM
N/0
N/0 = Normally Open
COM = Common
N/C = Normally Closed
Figure 7: Board Layout

Installation & Commissioning of Control & Monitoring Add On’s
Page: 7
Relay Board ( Remote ) BRD25EWRB - B
In the remote version the Comms In and Out Terminal Block TB9 is cabled to the RS 485 Comms
terminal block TB3 on the Main Card 302 – 7690 or LED Mimic and can be installed up to 1.2kms
from the FACP.
Note#1: This version can be powered from the panel or an external 27 volt source due to the on
board switched mode supply. Quiescent Current of both boards is 16mA
Note#2: In a system there can only be either a remote OR an internal board, not both.
Figure 8: Remote Relay Board Layout
4.4 Fire Fan Module BRD25FCB
The Fire Fan Module has four ( 4 ) separate fan controls each having an On, Auto and Off
function switch and a set of three (3) monitoring LED’s. The LED’s indicate the status of the
equipment eg. Run, Fault or Stop. The two ( 2 ) arrow head keys are used to step up and / or
down through the three ( 3 ) conditions. A slip in label can also be inserted into the hinged cover
for identification purposes.
Quiescent Current: 13.5mA
Slip In
Label
Card & PCB Securing Tabs
( Top & Bottom )
PCB
ClearPlasticClipInLabel
Clip On
Plastic Surround
( Push down here and pull
out to remove and insert labels )
WINDOWS
WINDOWS
FOR SLIP
IN LABELS
Lettering on slip in
labels must be at
least 5mm in height.
K2 Termination Link
In Out Address
Switch
Set to 1
1 2 3 4
ON
C
N
1
C
N
2
CN1: Communications & 27V IN from CN2 off the previous
Front Panel Card or CN9 on the Main Card
CN2: Communications & 27V OUT to Next Front Panel Card.
If Unsed the Termination Link Must be Inserted.
Top Front Card &
PCB Securing Clips
Bottom Front Card &
PCB Securing Clips
Figure 9: Fire Fan Module Front Panel Figure 10: Fire Fan Module PCB Layout
U4
CN3
CH4
RL8
RL7
RL6
RL5
RL4
RL3
RL2RL1
X1
U5
U3
U2
U1
TB8
TB7
TB6TB5
TB9
TB4
TB3
TB2TB1
LK1
HY1 U6
SW1
M10
TB10
0V
0V +27VDC
+27VDC
EXTERNAL POWER
rev.1
EC3AW
ABCOM
EOL Termination
///
NO NC
C
///
NO NC
CC
NCNO
///
C
NCNO
///
///
NO NC
C
C
NCNO
/// ///
NO NC
C
///
NO NC
C
O/P 8
N/C
COMN/0
O/P 7
N/C
COMN/0
O/P 6
N/C
COMN/0
O/P 5
N/C
COMN/0
O/P 4
N/C
COMN/0
O/P 3
N/C
COMN/0
O/P 2
N/C
COMN/0
O/P 1
N/C
COMN/0
TB1-TB8
ABCOM
COMMS IN / OUT
Address SW
To TB3 on the Main
Card and/or LED Mimic
In Out
27V
1 2 3 4
ON
Contact Legend:
N/O = Normally Open
N/C = Normally Closed
C = Common

Installation & Commissioning of Control & Monitoring Add On’s
Page: 8
4.5 Fan Termination Board BRD25FTB
The Fan Termination Board interfaces between the Fire Fan Module and the plant/equipment it
controls via the 24 volt 250mA Start, Stop, current limited, relay outputs and monitor inputs.
Programmable monitoring of the field equipment is achieved using 0 volts as an input level to
indicate run, fault and stop conditions of that equipment. Monitoring is programmed in the
Function Menu for a 3, 4 or 5 Wire Start / Stop, Run, Fault, Stop & Common functions. The inputs
are protected by way of resetable transorbs and resistive / capacitive networks.
Quiescent Current: 6.5mA
Connectors
CN1 RS485 Control IN from previous board or Main Card
CN2 RS485 Control OUT to next board or LK1 EOL termination is applied
CN3 27 VDC IN from CN10 of the Main Card or CN4 of the previous board
CN4 27 VDC OUT
Terminal Blocks
TB2 – 5 Are used to connect the fan control and monitoring wiring to the board.
SW1
TB4
TB3
TB2
LK1
TB5
EOL Termination
0V +27V
POWER
Address SW
FAN 1FAN 1
STOP COMSTOPFLTRUN
FAN 2
STOP COMSTOPFLTRUNSTART
FAN 3
FAN 3
STOP COMSTOPFLTRUNSTART
FAN 4
COMSTOPFLTRUNSTART
FAN 4
STOP
START
FAN 2
CN1
CN2
CN3 CN4
RS485 Control in from CN2 of Previous Board or CN5 of the Main Card
RS485 Control Out to Next Board or Link 1 EOL is Applied
27V In from CN 10 on the Main Card or CN4 of the Previous Board
27V Out to Next Board if Applicable
1 2 3 4
ON
STOP
COM
STOP
FLT
RUN
START
TB 2, 3, 4 or 5
Cabling from FACP
to Plant / Equipment
1 2 3 4 5 6
FAN CONTROL
SOLID STATE OR
RELAY INTERFACE
FAN MONITORING
0V
INPUTS 1, 2 & 3
+24V O/Ps
RUN
Figure 11: Fan Termination Board Layout and Typical I/O Wiring
4.6 General Indicator Card BRD25GIB -A
IMPORTANT
Note: The Cards BRD25GIB –A, B, C and D all have a common PCB. What sets them apart from
each other is not only the function they perform but how the componentry is loaded onto the card
to perform that function.
This Card indicates / displays the status of the inputs on the 16 Way Input Termination Board by
way of Program selectable tri-coloured LED’s with its function being identified on the front panel
by slip in labels.
Quiescent Current: 3 to 3.5mA depending on the application
Card & PCB Securing Tabs
( Top & Bottom )
PCB
Clip On
Plastic Surround
( Push down here and pull
out to remove and insert labels )
Lettering on slip in
labels must be at
least 5mm in height.
Windows for
Slip in Label
Slip In Label
K2 Termination
Link
In Out
Address
Switch
Set to 1
1 2 3 4
ON
C
N
1
C
N
2
CN1: Communications & 27V IN
from CN2 off the previous Front
Panel Card or CN9 on the Main Card
CN2: Communications & 27V OUT to Next Front Panel Card.
If Unsed the Termination Link Must be Inserted.
Top Front Card &
PCB Securing Clips
Bottom Front Card &
PCB Securing Clips
Figure 12: Front Panel Card Layout Figure 13: Front Panel Card & PCB Layout