MORLEY M30E User manual

ORLEY
EQUIPMENT CO
M30E
Electric
OWNERS
MANUAL
SERIAL #:
ENGINE #:

WARNING
• Ifoperatedimproperly,thismachinemaycauseseriousinjury.
• Donotwearlooseclothingwhenoperatingthismachineasitmay
becomeentangledintheequipment.
• Stayclearofallmovingpartswhenthemachineisrunning.
• DONOTworkonthismachinewhiletheengineisrunningandNOT
properlysecured.
• ALWAYSwearsafetyglasses,soundprotection(earplugs),hand
protection(gloves),andsteel-toedbootswhenoperatingthis
machine.
• NEVERstandinwaterwhileoperatingthismachine(ELECTRIC
MODEL).
• ALWAYSuseproperlygroundedpowercords(ELECTRICMODEL).
• PowercordsshouldALWAYSbetheproperwiregaugeforeach
particularapplication(ELECTRICMODEL).
• ALLextensioncordsshouldbepluggedintoa“groundfaultinterrupter”
(ELECTRICMODEL).
• NEVERuseextensioncordsthatareinanywaydamaged,frayedor
cut(ELECTRICMODEL).
• ALWAYSusethepropercuttingRPMasspecificiedbyyourblade
manufacturer.
• ALWAYSshutoffthemachinebeforechangingtheblade(UNPLUG
ELECTRICMODELbeforechangingtheblade).
• InsureproperpositionandsecurityofALLsafetyguardsbefore
operatingthismachine.
• ALWAYSinspectthemachinebeforeuseforsafeoperation.
• FIREHAZARD!Inspectforanyleakingfluids(gas,oilandetc.)
operationofthismachine

• DONOTattemptofoff-loadanypieceofequipmentonunevengroundof
anydegreeofslope.DONOTleaveequipmentunattendedonuneven
ground.Injuryordeathmayoccur.
THIS EQUIPMENT SHOULD NOT BE OPERATED BY ANYONE UNDER
THE AGE OF 18.
• DONOTjump-startadeadbatteryonthismachine.Theprocessof
jump-startingadischarged(dead)batterycan,undercertainconditions,result
inabatteryexplosionfromtheignitionofhydrogengas,resultingininjury
ordeath.
WARNING Continued
WARRANTY:
MorleyEquipmentCompanyWarrantsthatatthetimeofshipment,theproduct
manufacturedbyMorleyEquipmentCompanyandsoldhereundershallbefreefrom
defectsinmaterialandworkmanship.
WARRANTY ADJUSTMENTS:
MorleyEquipmentCompanyagreestorepairorfurnishanyfaultycomponentwithin30-
daysfromdateofpurchaseprovidedthemachineisoperatedandmaintainedin
accordancewithMorleyEquipmentCompanyOwnersandEngineManualsand
OperatingInstructions.
IfexaminationsbyMorleyEquipmentCompanyprovesadefectwithinWarranty,receipt
verifyingpurchasedateandserialnumbersarerequiredtoobtainAdjustment.Oneyear
Warrantyonmajorcomponents(suchasengine,drivemotors,hydraulicpump,
hydraulicmotorandetc.)withanauthorizedservicefacility.SeeOwnersManualfor
Warrantyfromthemanufacturerofthatproduct.
Noproductwillbeacceptedforreturnorreplacementwithoutpriorauthorizationby
MorleyEquipmentCompany.Productsreturnedareaddressedto:
Morley Equipment Company, 41161 Sandalwood Circle, Murrieta, CA 92562:
[phone].
EXCLUSIONS FROM WARRANTY:
ThisWarrantydoesnotextendtoanyproductsuppliedbyMorleyEquipmentCompany
whichhasbeensubjectedtomisuse,neglect,accident,improperinstallationorusedin
violationofinstructionsprovidedbyMorleyEquipmentCompany.
LIMITED WARRANTY

MOTOR: WEG W22 NEMA Premium 286TS - 3-Phase (30hp)
Drive Unit: Hydrostatic Transmission
Spindle: 1-7/16” with Tapered Roller Bearings
Arbor Size: 1” with 1/4” Keys
Blade Capacity 14” to 36” Diameter
Depth Control: Hyrdraulic Raise/Lower
Weight: Single Speed: 1,130 lbs., 3 Speed: 1,220 lbs.
Length: 44”
Wide: 31” w/ Quick Detach Spindle
Height: 44”
RPM: Single Speed: 2640, 3-Speed: 1176, 1765, 2640
OPTIONAL EQUIPMENT
1. 3-Speed Gearbox – 1176, 1765, 2640
2. Night Light
3. Bladeguards - 16”, 20”, 26”, 30” and 36”
4. Self-priming Electric Water Pump
M30 ELECTRIC SAW INFORMATION
1. ThisManualprovidesthebasicinstructionsfortheoperationandmaintenanceof
theM30Eelectricconcretesaw.Tocomplywithcodesinyourareaofoperation,
youwillneedtoinstallthappropriate3-phaseplugend.
2. M30 ELECTRIC:
3. Thenewmachineswastest-runbeforeleavingMorleyEquipmentCompany,
however,itisimportanttocheckallconnectorsandfluidlevelsbeforeoperating
4. LUBRICATION/SERVICE CHART
ITEM
HydrostaticTransmission
HydraulicPump–Raise/Lower
SpindleBearings
FrontAxle
FrontWheels
CHECK
Monthly
Monthly
Daily
Weekly
Weekly
LUBRICANT
20W-50MotorOil
ATF
Grease
Grease
Grease

5. Toadjustorreplacethebelts,loosenthe1/2”“pinch”bolts,oneoneithersideatthe
frontofthemotorbaseplate,andthetwo5/8”boltsthatrunverticalatthefrontofthemotorplate.
Thisallowsthemotortoberaisedorlowered,looseningthebeltsforreplacementortensioning.Then
raisethemotorandtightentheboltsafterbeltreplacementortoadjusttension.Itisimportantthatthe
tensionisjustenoughtodrivewithoutslipping.Tootightshortensbearinglife,toolooseshortensbelt
life(SpindleshaftDriveBelts(6)–3VX475–SingleSpeed;3VX450w/3-SpeedGearbox).
CONTROL OPERATING INSTRUCTIONS
1. WATER SUPPLY: Connectthewatersupplytotheinlethose(1/2”),openthe
watervalveandmakesurethatoutlet(1/4”),hosesmountedinthe
bladeguardarefreeofobstructions.Blowoutthewaterlinesbeforeoperationin
freezingconditions.
2. RAISE/LOWER: BypullingbacktheRaise/Lowerleveramomemtaryswitch
activatesanelectric-over-hydraulicpumptoraisethesaw.Pushtheleverfowardto
lowerthesaw.Youcancontroltheloweringspeedbyopeningthevalvegradually.
Foradjustingthehandleassembly,seeaccompanyinginstruction.
3. SPEED CONTROL: TheForward/Reverseleverdeterminesforwardandreverse
speeds,witha“neutral”dynamicbrakepositioninbetween.Bypushingthespeed
controlleverfoward,thesawwillmoveforwardatvariablespeeds,pullingthelever
backdoesthesameinreverse.
4. BLADE FITTING: Raisethesawtoaccommodateyourchoiceofblades-14”to36”.
Liftoffthebladeguardwithmotoroff.Removethespindlenutwiththespindlenut
wrenchprovidewiththesawandthentheouterbladecollar.Inspectbothcollarsso
theywillseatflushwiththeblade.Placebladeonspindleshaftandalignwithcollarpinin
innercollar,nowreplaceoutercollarandspindlenut-tightenbystrikingspindlenut
wrenchwithprovidedhammerandfinally,replacebladeguard.
5. STARTING THE ENGINE: Oncepluggedintothepowersource,pullthestart
switchandchecktheampgaugeforareading.Pushtheon/offswitchtoturnoffthemotor.
6. POSITIONING THE SAW: Thesawmaybemaneuveredinseveralways.Position
thehandlebarstosuittheoperator’sleverage(Note:thisisarear-pivotsaw).The
independentwheeldrivemotors,thatfunctionasadifferential,allowthesawtobe
rotatedbyliftingthefrontwheelsoffthegroundbypushingdownonthehandlebars
androtatingthesawontherearwheelsinthedesireddirection,leftorright,and
positioningforthenextcut.Thesawmayalsobepositionedbyusingthe“wheelborrow”
approach-lifttherearwheelsandrotatetothedesiredpositionusingthefront
wheelstopivotthesaw.

7. CUTTING: Layoutthecutsusingachalklineorstringandpaint.Usethe
pointerguideasyoursawcut“gunsite.”Turnonthemotor,usetheblade
manufacturer’srecommendedbladeforthespindleshaftRPM.Positionthesawto
initiatethecut.Whenalignedandpositioned,turn-onthewaterandlowerthesawto
desiredcutdepth,thenmovethesawforwardtoacomfortablecuttingspeed-don’t
“labor”theblade.Wateramountisanacquiredscience-askyoublademanufacturer
forrecommendations.Readingtheslurryisyourkeytocost-effectivecutting–ajust
therightamountofwaterisneededforcuttingspeedandbladelife(ablade’s
accumulatedinch-feetcut).Itisrecommendedtostep-cut–takeseveralpassesto
reachdesiredepth–thisalsobenefitsbladelife.Oncethechalked-outcuthasbeen
completed,returntheForward/Reverselevertothe“neutral”positionandusingthe
Raise/Lowerlever,raisethesawoutofthecut.Ifstep-cutting,returnthesawtothe
originalinsertionpointandlowerthebladetothesecondarydepthandrepeatthecut,
thenraisethebladeasbeforeandpositionthesawforthenextcut.
8. STORAGE: Alwayslubricatethesawaftercleaning.
9. CALIBRATION: Alwayscheckalignment.Thespindleshaftandrearaxlesmustbe
alignedtoinsurethesawtravelsstraightandtheblademovesparalleltotherear
wheels.
10. REPLACEMENT PARTS: Allreplacementpartsmustbeorderedfrom
MorleyEquipmentCompanytoeffectWarranty.AlwayssupplyModelandSerial
Numberwhenorderingparts.
Shouldyouhaveanyquestionsrelativetotheoperationorservicingyourequipment,do
nothesitatetocontactMorleyEquipmentCompanyat(951)894-5558;orEmailusat
[email protected].AnM30EPartsListisalsoavailableat
www.morleysaws.com
CONTROL OPERATING INSTRUCTIONS Continued:
M30E ELECTRIC BELT GUIDE
DRIVE BELT HYDROSTATIC
DRIVE BELT
3-SPEED 3VX450 (6) 3VX375
SINGLE SPEED 3VX475(6) 3VX375

RAISE/LOWER
VALVE
ADJUSTMENT
From time to time your Raise/Lower
Assembly may need some minor
adjustments. If your saw creeps down
when the R/L Lever is returned to its
“neutral” position after being raised,
the needle valve is not closing
completely. Needle valves ar know to
take a “set” after continued use, meaning
the stops (open and close) change
slightly. The following adjustment is an
easy x:
By loosening this 7/16” nut (A) you
can rotate the adjusting arm (B) to close
the needle valve. Once that adjustment
has been made, tighten the nut. Now,
when the R/L Lever (C) is pulled all the
way back as the saw is raised and then
returns to its original “neutral” position
by the spring, the saw will no longer
creep down.
RAISING FLOW
CONTROL VALVE
ADJUSTMENT
Just inside the rear access panel
at the lower right is a needle valve
that allows you adjust the raising
speed imparted by the Raise/Lower
lever (item C in the top illustration).
Your saw comes with raise speed
pre-set at the factory. This valve
allows kyou to reset the speed to
suit you needs.

M.E.C. ELECTRIC
FLATSAWS
GENERATOR AND CABLE/CORD REQUIREMENTS
5 1 13 23 230V #10 #10 #8
5 3 8 14 230V #8 #10 #8
5 3 8 7 460V #14 #14 #10
7.5 1 18 32 230V #8 #6 #4
7.5 3 11 18.8 230V #10 #8 #6
7.5 3 11 9.4 460V #14 #12 #8
10 1 23 40 230V #6 #4 #2
10 3 15 26 230V #10 #8 #6
10 3 15 26 460V #12 #10 #8
15 3 22 38.4 230V #8 #6 #4
15 3 22 19.2 460V #10 #10 #6
20 3 28 49 230V #6 #4 #1
20 3 28 24.5 460V #8 #6 #6
30 3 42 36.3 460V #8 #6 #4
40 3 54 46.5 460V #6 #6 #2
50 3 71 61.9 460V #6 #4 #2
HP RATING PHASE
MINIMUM MAX
VOLTS 25’ TO 50’ 100’ 100’ TO 200’
GENERATOR AMP WIRE WIRE WIRE
KW LOAD

M30 ELECTRIC PARTS LIST
SPINDLESHAFT ASSEMBLY
PARTS# REQUIRED DESCRIPTION
PARTS# REQUIRED DESCRIPTION
PARTS# REQUIRED DESCRIPTION
1100-30E 1
1101-30E 2
1115-30E 2
1116-30E 2
1104-30E 1
1105-30E 1
1106-30E 1
1107-30E 1
1108-30E 1
1109-30E 2
1110-30E 1
1117-30E 6
1118-30E 1
1119-30E 1
Spindleshaft
Pillow-blocking Bearing
Inner
Blade Collar
Outer Blade Collar
Left-hand Nut
Right-hand Nut
Sheave
Bushing
Key - 3/8”
Key - 1/4”
3-Speed Gearbox (Optional)
Belts: Single Speed - 3VX475, 3-Speed - 3VX450
Left Spindle Stud
Right Spindle Stud
5100-30E 1 Weldment
2101-30E 2 Axle - 1”
3002-30E 2 Wheel - 6x2”
2103-30E 2 Collar - 1”
2104-30E 2 Pillow-block Bearing - 1”
2105-30E 1 Pin - 5/8x3.5”
2106-30E 1 Depth Gauge, Cable, and Spring
2107-30E 1 Pin - 5/8x3”
3100-30E 1
3101-30E 1
3102-30E 1
3103-30E 1
3106-30E 1
Pump Motor
Flow Control Valve
Hydraulic Cylinder
Raise/Lower Handle Assembly
Cole Hearse Solenoid
FRONT AXLE ASSEMBLY
HYDRAULIC RAISE/LOWER ASSEMBLY

HYDROSTATIC DRIVE ASSEMBLY
PART# REQUIRED DESCRIPTION
4100-30E 1 Pump
4101-30E 2 Drive Motor
4102-30E 1 Traction Manifold
4103-30E 2 Wheel Hub
3001-30E 2 Wheel - 10x3”
4105-30E 1 Filter Assembly
4106-30E 1 Filter
4107-30E 1 Reservoir - Plastic
4108-30E 1 Forward/Reverse
Friction Lever Assembly
4109-30E 1 Cable
41010-30E 2 Cable End - Balljoint
4121-30E 1 Hydrostatic Pump Belt – 3VX375
4112-30E 1 Wheel Motor Bracket
4113-30E 1 Hydrostatic Drive Pump Bracket
5100-30E 1
5101-30E 1
5102-30E 2
5103-30E 2
5104-30E 1
Weldment
3”
Pointer Wheel
Delrin Bushing
Pointer Cable
L i ft Cable
6100-30E 1Mainframe
6101-30E 1Console
6102-30E 1 Belt Guard - Left Side
6103-30E 1 Belt Guard - Right Side
6105-30E 1 Rear Access Panel
6107-30E 1 Access Panel - Electrical
3022-30E 2Handlebar
3026-30E 2 Locking T - Handle
POINTER ASSEMBLY
FRAME CONSOLE