Morningstar EMC-1 User manual

www.morningstarcorp.com
EMC-1
Ethernet-Meterbus Converter
Installation and Operation Manual
DIMENSIONS [inches (millimeters)]
3.37
(
86 )
6.04
( 153 )
2.17
( 55 )
5.51
( 140 )
1.20
( 30 )
4.85
( 123 )
SPECIFICATION SUMMARY
EMC-1 SPECIFICATION
Required Power Source System battery for Morningstar
Device, or AC-DC converter
Required Power Supply
Connection On-board terminals
Input Voltage 8-80 Vdc
Ethernet Speed 10/100Base-T
For the most recent manual revisions, see the
version at: www.morningstarcorp.com
TM

TABLE OF CONTENTS
1.0 General Information........................................... 1
1.1 Overview.............................................................1
1.2 Features..............................................................3
2.0 Installation...........................................................4
2.1 Mounting............................................................4
2.2 Configuration......................................................5
2.3 Connections....................................................... 6
2.3.1 Installing the EMC-1.......................................... 6
2.3.2 TriStar and TriStar MPPT Installation Using a
Y-cable Adaptor................................................... 6
2.3.3 TriStar with Meter Application............................. 7
2.4 DIP Switch Set-up..............................................7
2.4.1 Ethernet Writes..................................................8
2.5 Connecting the Power Wires............................ 9
3.0 Operation...........................................................10
3.1 LED Indicators....................................... ..........10
3.2 Start-up............................................................10
3.3 EMC-1 Status LEDs..........................................11
3.4 Ethernet Write LED......................................... 12
3.5 Connectivity..................................................... 12
3.5.1 MSView............................................................ 12
3.5.2 LiveView Web Pages........................................13
3.5.3 Connecting to a LAN / WAN...........................15
3.5.4 Connecting to the EMC-1 from a Remote
Location...........................................................15
3.6 Push-button Functions.....................................16
TABLE OF CONTENTS (Cont.)
3.6.1 Factory Reset................................................... 16
3.6.2 To Recover from a Failed Firmware
Update............................................................ 16
3.7 Simple Network Management Protocol
(SNMP)...............................................................17
3.7.1 SNMP Troubleshooting......................................19
4.0 Troubleshooting................................................20
4.1 Faults and Corrections.......................................20
5.0 Warranty..................................................... .22
6.0 Technical Specifications.................................... 24
7.0 Certifications.....................................................25

-1- -2-
1.0 GENERAL INFORMATION
1.1 Overview
The EMC-1 is a MODBUSTM Ethernet to MeterbusTM
converter that bridges a TCP/IP connection to a
Morningstar charge controller or inverter (Morningstar
Device) not having built-in Ethernet connectivity. The
connected device needs to have a Meterbus (RJ-11)
port.
The EMC-1 acts as an Ethernet gateway that serves
MODBUS IP and local Web pages. Ethernet networks
also include local area networks (LANs) and Internet
communications.
The EMC-1 supports the following communication
capabilities with a Morningstar Device:
• Morningstar LiveViewTM Internet Web monitoring
and Network settings changes;
• Monitoring, logging and custom programming
using Morningstar MSViewTM PC software;
The table below lists products supported by the
EMC-1, and includes port and data details. For a
current list, see the latest manual version at:
www.morningstarcorp.com
Product Modbus via
RJ-11 RS-232 Port Logs Historical Data
ProStar Gen 3 Yes No Yes
PS-MPPT-25/M Yes No Yes
PS-MPPT-40/M Yes No Yes
SunSaver Duo Yes No No
SunSaver-
MPPT-15L Yes No Yes
SureSine-300
(all models) Yes No No
TS-45* No Yes Yes
TS-60* No Yes Yes
TS-MPPT-30* No Yes Yes
TS-MPPT-45* No Yes Yes
TS-MPPT-60* No Yes Yes
* The EMC-1 included Y-cable is required to draw power from
the RJ-11 port while communicating via the RS-232 port. See
Section 2.3.2.
Table 1-1. Supported Products

-4-
-3-
1.2 Features
The features of the EMC-1 are shown in Figure 1-1
below. An explanation of each feature follows.
1 - DIP Switches
DIP 1 enables Ethernet write commands
DIP 2 NOT USED
2 - Reset Button
Used for factory reset or firmware failure
3 - Ethernet port (RJ-45)
Used to connect the EMC-1 to LAN / Internet
4 - Power Input
8-80 Vdc power input
5 - Status LED
Green and red lights indicate unit status
6 - Green/red LED - NOT USED
7 - Ethernet Write LED
Green light indicates Ethernet write command capability
8 - Meterbus (RJ-11 port)
Used to connect the EMC-1 to Morningstar Device
9 - DIN rail mounts (bottom of unit)
35mm standard size
5
8
6 7
3
2
4
1
9
2
5
Figure 1-1 EMC-1 Features
2.0 INSTALLATION
2.1 Mounting
The EMC-1 can be wall-mounted, surface-mounted or
DIN rail mounted using basic tools:
Flat head screw driver
Philips head screw driver
Drill (if wall or surface mounting)
1/8” drill bit (if wall or surface mounting)
Option 1 - Wall and Surface Mounting:
Step 1
Locate the EMC-1 on a surface that is protected from
direct sun, high temperatures, corrosive fumes, and water.
Do not install in a confined area where battery gases can
accumulate.
Step 2
Before starting the installation, place the EMC-1 on the
surface where it will be mounted and determine where the
wires will enter and exit. Be sure there is sufficient bending
room for the wires and communication cables. If possible,
verify that the mounting screws will not penetrate wires or
other objects located on the opposite side of the surface.
Step 3
Place the EMC-1 on the intended mounting surface, mark
four holes for drilling. Remove the EMC-1 from the
surface, and using a 1/8” bit, drill pilot holes for each of
the four mounting screws, as indicated on the surface.

-5- -6-
Step 4
Place the EMC-1 onto the surface and align the mounting
feet holes with the four pilot holes. Use the included #10
screws to secure the EMC-1 to the surface.
Option 2 - DIN Rail Mounting:
The EMC-1 will also mount to standard 1-3/8” (35mm) DIN
rail.
Step 1
Choose the DIN rail mounting location. It should be
protected from direct sun, high temperatures, corrosive
fumes, and water. Do not install the EMC-1 in a confined
area where battery gases can accumulate.
Step 2
Confirm sufficient space above and below the DIN rail
mounting location for EMC-1 cable connections. Using
screws, secure the DIN rail to the desired surface.
Step 3
The EMC-1 is designed for tool-less installation onto a DIN
rail. There are four hooks on the bottom of the EMC-1
that slide over the upper and lower lips of the DIN rail.
2.2 Configuration
For communication via the EMC-1, the Morningstar
Device’s DIP switches, if applicable, must be set for
MODBUS communication. The SunSaver MPPT,
ProStar MPPT, and the SureSine products need to
have the appropriate DIP switch set for MODBUS
communication. See Section 2.4 for EMC-1 DIP switch
settings.
2.3 Connections
2.3.1 Installing the EMC-1
NOTE: Make COM connections with no power applied
Insert an Ethernet cable (A) into the RJ-45 jack of the
EMC-1. Insert the plug on one end of a six-conductor
RJ-11 cable (B) into the RJ-11 jack on the EMC-1.
Insert the plug on the other end of the RJ-11 cable
into the RJ-11 port of the Morningstar Device. See
the Operation section (3) for details on the start-up
procedure.
Figure 2-1. Connecting the COM cables
2.3.2 TriStar and TriStar MPPT Installation Using a
Y-cable Adaptor
To communicate with the EMC-1, TriStar and TriStar
MPPT controllers must be installed using the included
Y-cable adapter. The RS-232 serial and RJ-11 plugs are
connected at the controller, and the other RJ-11 plug
at the EMC-1.
A
B
RJ-45
RJ-11
NOTE: Make COM connections
with no power applied

-7- -8-
Figure 2-3. DIP Switch Functions
2.4.1 Ethernet Writes
With DIP 1 ON, Ethernet writes are enabled, and
custom programs, firmware updates (to the EMC-1)
and network settings can be written to a Morningstar
Device. Though this DIP switch is a safety feature
designed to prevent unintended configuration
changes to the Morningstar Device, DIP 1 is not a
replacement for proper network security.
DIP 1 ON (up) -
Enables Ethernet
writes
DIP 2 - NOT
USED
2.3.3 TriStar with Meter Application
Refer to Figure 2-2 below for EMC−TS-M-2 cable
routing.
Figure 2-2. EMC−TS-M-2 Cable Routing
TS-M-2
TriStar PWM (or TriStar MPPT)
RJ-11
RJ-45
RJ-11
RJ-11
RS-232
Meter
Jack
TriStar
Jack
Y-cable
To
Network
2.4 DIP Switch Set-Up
Figure 2-3 below shows DIP switch locations and
functions:

-9- -10-
2.5 Connecting the Power Wires
The EMC-1 is powered from an 8-80 Vdc supply, such
as an AC-DC converter or system battery connected
to the power input provided on the EMC-1 unit. See
the Operation section (3) for details on the start-up
procedure. Connect the power wires as indicated in
Figure 2-4 below.
Figure 2-4. Connecting the power wires
NOTE: Although the Morningsta r Device will provide
power to the EMC-1 through the Meterbus port, it may
not be sufficient under all operating conditions. The
8-80V power supply is required as a constant, reliable
power source.
OK!
5A fuse and holder -
4 in. from (+) battery
post
NOTE: The EMC-1 will start up with
an RJ-11 connection to a powered
Morningstar Device, or with direct
power to the EMC-1
3.0 OPERATION
3.1 LED Indicators
There are three EMC-1 LED indicators - see Figure 3-1
below - that will show all statuses of the EMC-1. Left
to right: Status LED (green / red); EnVision LED (green
/ red); Ethernet write enable LED (green).
Figure 3-1. LED Indicators
3.2 Start-up
After the EMC-1 has been installed, as described in
Section 2.3.1, the unit is started by connecting the
power supply, as described in section 2.5.
On start-up, the status LED will flash green once,
and then all LEDs [green, green, (green)] will light
simultaneously for three seconds. Next, the EMC-1
will automatically begin searching for valid Morningstar
Devices. If equipped, the Morningstar Device must have
its MODBUS DIP switch enabled for the connection to be
made.
EMC-1
status Web
Service
status
Ethernet
write
status

-11- -12-
EMC-1 START-UP SEQUENCE (with MS device connected)
Status LED flash G
LEDs ON for 3 secs G + G + (G)
With the EMC-1 powered, and the RJ-45 cable
connected, RJ-45 LEDs will light as indicated in the
table below.
ETHERNET JACK INDICATIONS
Condition Green LED Yellow
LED
Network Connection OK ON OFF
Network Activity ON Blinking
Error OFF ON
3.3 EMC-1 Status LEDs (green and red)
Searching for Morningstar
Device
Green (1 blink / sec) - may not
appear if MS Device is found
quickly
Morningstar Device found,
communicating Solid green (heartbeat off)
No valid Morningstar
Devices found G-G-G....R-G-G-G… (repeating)
Morningstar Device found,
unkown device ID - update
EMC-1 firmware
Red / Green (alternating
1 blink / sec)
Firmware upgrade or
downgrade
in progress. Power should
not be removed while in
this state.
Green (3 blinks / sec)
Searching for Morningstar
Device
Green (1 blink / sec) - may not
appear if MS Device is found
quickly
Internal fault condition Red (1 blink / 2 secs)
3.4 Ethernet Write LED (green)
DIP 1 OFF (green OFF) Ethernet writes disabled
DIP 1 ON (green ON) Ethernet writes enabled
3.5 Connectivity
NOTE: For complete connection details, see the
Morningstar Communications Document-Product
Connectivity Manual, available on our website:
www.support.morningstarcorp.com
3.5.1 MSView
MSView is a Morningstar software utility that allows
real-time system data interface with a PC, the
capability to custom program charging parameters,
and data logging. MSView is available for download,
at no charge: www.morningstarcorp.com/msview/
The Device tab in MSView can be used to, “Search
for Connected Devices”. The search screen will show
the Morningstar Device, its 8-digit serial no. and the
common IP address of the EMC-1 / Morningstar Device.
The IP address can then be used to view Web pages as
described in Section 3.6.2 below. The unit’s default IP
address is 192.168.1.253

-14-
-13-
3.5.2 LiveView Web Pages
Using a Web browser, the EMC-1 allows access to a
Morningstar Device’s LiveView Web pages via two
methods:
1) Enter the Morningstar Device’s IP address into the
Address bar. If DHCP is not in use, the default static IP
address is http://192.168.1.253
2) Enter a Morningstar Device’s NetBIOS name
[product abbreviation + 8-digit serial no.] into the
Address bar e.g. http://ssmppt15320850
Product NetBIOS Abbreviations:
TriStar MPPT tsmppt
ProStar MPPT psmppt
ProStar (Gen 3) pspwm
SunSaver MPPT ssmppt
TriStar PWM ts
SunSaver Duo ssduo
SureSine suresine
NOTE: Many networks are DHCP-enabled, and the IP address
assignment will change after some period of time. The
NetBIOS address is a static Morningstar Device identifier, and
will always point to the Morningstar Device.
After connection to the LiveView server, the following
Web pages are available for viewing:
LiveView
This is the default Web Page, which displays basic
real-time system data, faults and alarms.
Network
This Web Page shows the Morningstar Device’s current
Network settings, and allows the option of changing
COM settings, and port forwarding:
DHCP Primary DNS
IP Address Modbus IP Port 502
Subnet Mask Default Device (MODBUS) ID
Gateway HTTP port 80
Data Log
This Web Page displays the current day, and a certain
period of detailed historical system information,
depending on the number of variables set for logging.
System
The System Web Page is used to update EMC-1
firmware. Connected device firmware cannot be
updated through the System Web Page. The System
Web page also shows specific EMC-1 diagnostic
information.

-15- -16-
3.5.3 Connecting to a LAN / WAN
After installing MSView on a PC on a local network,
and with COM and power connections made, as
described in Section 2.3, 2.4, a DHCP-enabled router
will a utomatically assign an IP address and network
settings to the EMC-1. The Morningstar Device will also
be read for specific device information before connection
is made. After the original assignment, network settings
can be changed as desired using the LiveView Network
Web Page.
ADVANCED TOPIC:
3.5.4 Connecting to the EMC-1 from a Remote
Location (outside of the LAN) via the
Internet / WAN
Basic Procedure:
1. Verify that the Morningstar Device is correctly
connected by accessing it via a Web browser (see
Section 3.6.2). Navigate to the Network Page.
2. In another browser window, enter the network
router default gateway IP address (probably
192.168.1.1, but see Appendix I, Section II of Product
Connectivity Manual - link below).
3. Login to the network router, and choose a static IP
address outside of the listed dynamic range.
4. Return to the LiveView Network Page window,
change the selection to, “Use Static IP Address”,
enter the IP address chosen in the previous step,
re-enter the remaining network settings listed in the
box, including port 502, to direct incoming Internet
requests to the Morningstar Device, and port 80 to
view Morningstar Device Web pages on any Internet
connected PC, then click the “Save” button.
5. To maintain a recognizable public IP address, set
up a Dynamic DNS service, or verify your router’s
Dynamic DNS capabiltiy.
The Morningstar Communications Document
describes all aspects of connectivity and
programming. See Appendix 1, Section 3 for full
details.
3.6 Push-button Functions
3.6.1 Factory Reset
The EMC-1’s communication settings can be restored
to the factory default conditions. The following values
will be reset:
• TCP / IP settings
• Stored non-volatile product data
To Perform a Factory Reset:
1) With the EMC-1 powered ON, press and hold the
reset button until the status (left) LED starts to flash
R-G, R-G....
2) Release the reset-button.
3) The EMC-1 will re-boot with the factory default
settings.
3.6.2 To Recover from a Failed Firmware Update
1) With the EMC-1 powered OFF, press and hold the
reset button.
2) Re-apply power, and the green status LED will start
flashing three times every second. Release the reset
button after the flashing begins.