Morso 3610 Parts list manual

MORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORS
E-Mail: [email protected] · Website: www.morsoe.com
MORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORS
E-Mail: [email protected] · Website: www.morsoe.com
Instructions and Operating Instructions
3610 & 3640
EN 13240 · 73,3% Efficiency

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ENG
CONTENTS
1.0 Installing your Morsø stove Page
1.1 Unpacking the stove 3
1.2 Installing the stove 3
1.3 Chimneysweep 3
1.4 Stove placement/distance requirements 3
1.5 The chimney 4
1.6 Pipe connections 5
1.7 Connecting to a masonry chimney 6
1.8 Connecting to a steel chimney 6
1.9 Draught conditions 7
2.0 Firing the stove 8
2.1 Lighting instructions and fuelling intervals 9
3.0 Routine stove maintenance 12
3.1 External maintenance 12
3.2 Internal maintenance 12
3.3 Cleaning the stove 13
Enjoy your new Morsø stove!
Morsø, the largest stove manufacturer in Den-
mark, has been making cast-iron stoves of the
highest quality since 1853. By carefully following
the instructions below, we are certain that you will
enjoy many years of comfortable warm from your
new Morsø stove.
Additional accessories
Morsø also offers a comprehensive line of floor plates and accessory products that can facili-
tate the safe and efficient operation and maintenance of your Morsø stove.

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ENG
In situations where the stove is to be fitted into a brick or non-combustible recess, we recom-
mend that the stove is installed with at least 10 - 15 cm clearance to the wall, this will allow
heat to circulate around the stove; also the maintenance of the outside stove is easier.
When applied to masonry, a layer of wallpaper is normally classified as a non-combustible
surface.
1.1 Unpacking the stove
After removing the outer packaging, flatten it and lay onto the floor close to the stove; this
can then act as protective work surface during the assembly process.
Next, remove the legs and bolts from inside the stove. Gently lay the stove onto its back and
unscrew it from the wooden pallet. Using the bolts supplied, now screw the legs into position
on the underside of the base. The stove should now be lifted and moved into the upright po-
sition, avoiding excess load on the back legs.
The stove is heavy and therefore it is strongly recommended that when lifting, iti is undertaken
by two people. Morsø 3610 weighs 199 kg. Morsø 3640 weighs 209 kg.
1.2 Installing the stove
The stove and chimney installations MUST comply to all current National and Local Build-
ing Regulations; your approved Morsø dealer or your local building control officer can advise
regarding this. Ultimately, it is you and your installer who is responsible that the installation
complies.
1.3 Chimney sweep
It may also be wise to consult your local chimney sweep before installing the stove. After your
stove has been installed, it is advisable to have the chimney checked and swept at least once
a year. In any case, if your chimney has not been used for some time, it should be inspected
for cracking, bird nests, etc. before it is put back into use.
1.4 Stove placement/distance requirements
Clearance requirements apply only if the stove is placed near to combustible materials. Per-
mitted clearances to combustible materials are indicated on the data plate on the rear of the
stove.
1.0 Installing your Morsø stove
3610 corner installation 3640 corner installation
Minimum clearances to combustible surfaces:
Stove type Behind the stove (A) To the sides of the stove (B) To soft funushings
Morsø 3610/3640 200 mm 400 mm 1000 mm
uninsulated flue

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ENG On the Floor
National and Local Building Regulations must again be observed when considering the type,
thickness and area of the hearth to be used in the installation. The hearth temperature under
safety test was less than 55°C.
One should of course always make certain that the underlying floor surface can bear the
weight of the stove.
Distance to furniture and soft furnishings
We recommend that the stove be installed 1000 mm from furniture. Serious consideration
should also be given to positioning of any furniture that could be adversely affected by heat.
The clearances to combustible materials in front of the stove should be a minimum of 1000
mm. When lit, a wood-burning stove gets hot and therefore adequate protect must be pro-
vided, particularly in situations where there is a safety risk to children or the infirm. A suitable
safety guard around the stove should be considered.
The stoves handle also gets hot when the stove is lit, which is why a safety glove is included
with the stove.
1.5 The chimney
Only if National or Local Regulations permit are you permitted to connect a stove into a chim-
ney that is shared by another appliance. YOU MUST be aware of any applicable Regulations
in this respect. The wood-burning stove must never been connected to a chimney to which a
gas-burning stove or appliance is connected.
The stove must never be connected to a chimney that is shared with another appliance.
An efficient modern stove places heavy demands on the chimney, and you should have the
chimney regularly swept and inspected by your approved chimney sweep.
The cross-sectional area of the chimney (at its narrowest point) must comply with National
and Local Building Regulations. Generally, the area needed for a Morsø wood-burning stove
installation should measure at least 175 cm2 (150 mm diameter).
An over-sized chimney is generally hard to keep warm and results in poor draft. In cases
where there is an oversized masonry chimney, it is recommended that the chimney be lined
using an appropriately chimney lining system with the correct internal diameter.
With respect to the chimney termination, all chimneys should terminate in accordance with
National and Local Building Regulations.
Note that National and Local Regulations also apply with regard to the placement of chim-
neys and flues in connection with thatched roofs. See the section on Draught Conditions, 1.9.
The chimney or flue system must be equipped with access doors for inspection and cleaning
doors. The size of the cleaning door in the chimney must at least equal that of the cross-sec-
tional area of the chimney.

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1.6 Fluepipe connections
Morsø 3610 & 3640 are supplied with a factory fitted flue collar (1), this is fitted to the top
plate. A round cast iron blanking plate (2) covers the rear flue outlet (behind the rear heat
shield).
When required, the flue collar (1) can be removed and relocated to the rear flue outlet. To do
this, simply knock out the round panel cut into the rear shield to reveal the cast iron blanking
plate (2) situated behind. Untwist the blanking plate (2) anticlockwise and remove. The flue
collar (1) can now be clamped into position using the fixing lugs attached.
If the stove is fitted with a flue out of the top, the chimney should have a cleaning cover fit-
ted directly above the stove. The cleaning cover can face backwards, purely for cosmetic
reasons.
The blanking plate (2) should then be positioned onto the top flue outlet and secured into
place by pressing downwards and twisting clockwise. The blanking plate (2) can also function
as an extra clean-out access whilst performing the annual cleaning service of the stove and
chimney.

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ENG 1.7 Connecting the stove to a masonry chimney
A wall sleeve should be bricked securely into the wall of the chimney at the appropriate height
and the stovepipe inserted centrally. The pipe must not extend into the actual chimney open-
ing, but rather must reach only to the inside of the chimney aperture. The gap between the
stovepipe and sleeve must be sealed using glass fibre packing rope. It is normally not neces-
sary to seal between any pipe joints.
If the flue transitions from horizontal to vertical, it is helpful to install it with a gentle bend so
as to avoid loss of draught.
Only use stovepipe components that comply to National and Local Building Regulations.
Morsø recommends, however, that flues made of 2 mm sheet steel, as this will extend the
servece life of the flue.
1.8 Connecting to a stainless steel insulated chimney system
If your installation involves taking the chimney straight up and through the ceiling, you must
comply with National, Local Building Regulations or flue manufacturers instructions concern-
ing clearances to combustible materials such as walls, floor joists and ceilings. The joint be-
tween the stove flue collar and the stovepipe must also be sealed using the glass fibre rope
provided. It is important that the insulated flue system is properly supported both at ceiling
level and at roof level. THE STOVE MUST NOT BEAR THE WEIGHT OF THE CHIMNEY SYS-
TEM (See chimney manufacturer’s instructions). Excessive weight on the stove will inhibit ex-
pansion and could lead to damage of the stove top. Damage caused to the stove in this way
would not be covered by the manufacturers warranty scheme.
In the event that a chimney fire occurs as a result of faulty operation or prolonged use of
damp wood fuel, close the air vents completely and contact your local fire department im-
mediately.
Be aware of the following:
Cleaning procedure: Discuss this with chimney sweep or qualified installer prior
to or during the stove installation
Chimney draft: If the chimney draft is naturally poor it is better to install the flue
from the top of the stove so as to minimise any internal resistance of the flue
gases.
Avoid having any more than 2 bends in the flue system and limit the length of the
offset between bends.
Fresh air supply
A wood-burning stove requires air for combustion and therefore you may need to
install additional ventilation to the room, especially so in well insulated houses. If
the air supply in inadequate the chimney draft may be too weak, with the pos-
sible result that the stove will not burn properly; smoke spillage may also occur
during the refuelling process.
On a positive note, a properly installed wood-burner will give even the most ef-
ficient houses a pleasant and natural ventilation.

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ENG
Draft conditions
The chimney’s draft is the resulting effect within the flue caused by the differ-
ence in temperature within the flue and the cooler temperature outside. Other
factors that can influence the level of draft include the length of the flue, in-
sulation of the chimney, adverse weather conditions or tall buildings or trees
nearby the flue terminal.
Poor draught occurs when:
- The atmospheric temperature difference is too low, e.g. a poorly insulated chim-
ney. If the chimney is excessively cool, it may help to ‘prime’ the flue before
the fire is lit. Just place a screwed-up sheet of newspaper in the flue-ways of
the stove and ignite.
- The outside temperature is too high, e.g. during the summer months.
- There is no air movement (wind) outside.
- The chimney is not tall enough, with the result that the terminal sits in the lee
of the roof surface or in the vicinity of tall trees or neighbouring buildings. The-
se conditions are also associated with downdraft where the flue gases are pu-
shed back down the chimney.
- Flue draft is diluted by residual air entering the chimney, e.g. due to inade-
quate flue-pipe joints or leaks at the cleaning door or flue collar.
- Unsealed, unused fireplaces are connected to the chimney.
- The flue is blocked, e.g. by soot, due to inadequate cleaning, loose debris or
even a birds nest.
- The house is too tightly sealed (see section on Fresh air supply).
A good draught is achieved when:
- The temperature difference between the chimney and outside is high. This al-
so applies during firing, when the need is greatest.
- The weather is clear and there is a good wind.
- The chimney is of the proper height, i.e. minimum 4 meters over the stove and
the termination adequately clear of the roof line.
1.9 Draft conditions
If smoke spillage occurs when the fire door is opened, it is probably due to poor chimney
draft. This type of stove requires at least 12 pa of chimney draft to achieve satisfactory com-
bustion and smoke spillage prevention. However, in cases where the stove door is opened
too vigorously you could expect that slight smoke spillage may occur.
The smoke gas temperature at the rated output is 300° C relative to 20° C.
The smoke gas flow is 12,7 gr/sec.
If you have any doubts, you may want to have your installer measure the draft in the chimney.

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2.0 Firing the stove/Using your stove
Your stove is constructed with air supplies in three places.
One air supply leads to the combustion via a duct through 2 holes at the front of the partition.
A preheated secondary air supply leads to the combustion above the glass, and a preheated
tertiary air supply leads to the combustion through the numerous holes in the smoke plate
above the fire.
The secondary and tertiary air supplies are extremely simple to regulate using the handle un-
derneath the hot ash box.
The stove is fitted with a detachable handle made of stainless steel – a material that is a poor
conductor of heat. When the handle is removed, the stove is more childproof.
Morsø 3610 and 3640 are large stoves. A certain amount of expansion noise should therefore
be expected during combustion in connection with heating and cooling. The stove’s rated
heat output is 9 kW. The efficieny is 73,3%. Your new Morsø stove is EN-tested and recom-
mended to be fired with wood. The stove is suitable for intermittent use.
N.B!
Wood is a material that contains a great deal of gas (approximately 75 %). The gases are re-
leased when the wood is lit and heated up. For this reason, it is important that the gases are
ignited quickly after stoking.
If the wood just lies smouldering, especially after re-stoking, a lot of smoke is created, which,
in the worst case, may cause an explosive ignition of the gasses, resulting in damage to the
stove.
In order to ignite the gases that are released from the wood, and to keep clear, lasting flames
during the combustion process, it is important to let in the required quantity of oxygen (air sup-
ply) at all times.
The setting of the air supply, the method of ignition and the lighting intervals depend on the
draught in the chimney, the wind and weather, the amount of heat required, the fuel, etc. This
means that it may take some time before you get to know the correct functioning of the stove
under any given circumstances.
Although you can fire your Morsø stove with almost all kinds of wood, you should not fire with
wet wood, or unseasoned wood. Wood ought to be stored under a roof for at least 1 year, and
preferably 2 years, with free access to wind. Wood should be chopped as soon as possible after
felling if it is to dry quickly. The wood can be used once the moisture content is less than 20%.
During the EN test, all stoves are tested with wood with a moisture content of (16 ± 4)%.
Never use driftwood, as it usually has a high salt content, which damages both the stove and
the chimney. Impregnated and painted wood and chipboard emit poisonous smoke and fumes,
so they should not be used as fuel either.
Please note that liquid fuel may not be used in the stove.
Pieces of wood with a diameter greater than 10 cm should always be chopped.
The pieces of wood should be short enough to be able to lie flat over the layer of embers, with
air at both ends.
The maximum length of fuel in the stove is 58 cm.
The maximum quantity of fuel is 3-3.5 kg/hour (max. 4 pieces of wood each time you re-sto-
ke).
The first few times you light the stove, the fire should be moderate, so that the heat-resistant
paint can harden before firing more vigorously. During the hardening phase, the paint may
develop obnoxious smoke and smell the first time it is lit, which is very normal. Make sure that
the room is well ventilated during this period.

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2.1 Lighting and fuelling intervals
A lot of air is needed when lighting the stove. If you are starting with a totally cold stove, it
may be helpful to leave the door ajar during the first few minutes and open the air supply all
the way.
Wood fuel burns well when placed onto an ash bed on the grate of the stove. To achieve this
you should burn roughly 1-2 kg of dry kindling the first time you light the stove. You should
build and maintain the ash bed to a thickness of approximately 1 cm.
1. A layer of embers will form rapidly if the stove is lit with
2 - 4 fire lighters or 7 - 10 rolled up sheets of newspa-
per, underneath roughly 1-2 kg of dry kindling.
2. Open the air supply fully. Controled with the handle un-
der the ash lip.
3. After the paper/fire lighters have caught fire, leave the fire
door ajar about 2 cm, so hat the chimney draws well.
4. After 5-10 minutes the chimney draft should be establis-
hed, at this point close the fire door. If all the necessary
conditions are met, a nice layer of embers will start to ac-
cumulate after another 15 - 20 minutes.

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ENG 5. Normal reloading should be done while there are still
coals left. Spread the coals over the bottom but con-
centrated mostly at the front of the stove.
6. Place a piece of wood across the coals in one layer, with
spacing of roughtly 1 cm between the logs.
7. When the air supply is opened all the way and the door
is closed, the new fuel will ignite in a few minutes.
8. Once the new fuel has taken, adjust the air amount to
the desired setting; optimal combustion will continue un-
til glowing coals are produced. Under normal chimney
draft conditions, expect to refuel your stove every 90 -
100 minutes.
9. A new charge of wood can be added by repeating steps
5 & 6.

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Comparison between wood-burning and oil-burning
Type of wood (moisture content 20%) No. of cubic metres per 1000 litre of Oil
Oak 7.0
Beech 7.0
Ash 7.2
Sycamore 7.5
Birch 8.0
Elm 8.9
The stove door should normally be opened gently the first 2 - 3 centimetres, then you should
wait until the pressure has equalised before opening the door all the way. This technique will
prevent smoke from getting out, particularly when there is a poor draught
The stove door should never be opened when the stove is being fired vigorously.
Once the wood has burned out, it becomes glowing charcoal. If a good layer of embers has
already formed on top of a sufficient layer of ash, the stove can keep warm for a very long
time, not least due to the favourable qualities of the cast iron.
We would strongly recommend that you do not leave your stove alit at night.
It harms the environment, and constitutes very poor use of the wood, as the
gases in the wood do not ignite at the low temperature, but settle as soot (un-
burned gases) in the chimney and stove. Extreme conditions, such as poor
draught in the chimney, large quantities of wood or wet wood, may, in the
worst-case scenario, cause an explosive ignition.
When firing in the summer period, when there is minimal need for heat, the
combustion will be poor. The stove provides too much heat, so the combustion
should be reduced. But always remember to make sure that there are lasting
flames until the wood becomes charcoal. If you want a weaker fire, stoke up
using less wood.
If you fire the stove using wet wood, a lot of the fuel’s thermal energy will be
spent forcing the water out of the wood, without releasing any heat to the
stove. This incomplete combustion results in a layer of soot being left in the
stove, pipe and chimney.

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ENG
3.1 External maintenance
The surface of the stove is painted with heat-resistant Senotherm paint. If the stove is used
too vigorously, the painted surface may take-on a greyish tinge. It is easily maintained by sim-
ply vacuuming the surface with a soft brush attachment and applying two light layers of paint.
Morsø stoves are painted in Morsø dark grey. The touch-up paint is available either as aerosol
spray or as regular brush-on.
3.2 Internal maintenance
Ceramic glass
If the stove is used and installed onto a flue with the correct draft, very little or no deposits
should appear on the ceramic glass. It is usual for soot deposits to appear during long slum-
bering fires however, once the fire has been re-established to a burn brightly, these deposits
will burn off.
If the glass window becomes thoroughly covered in soot due to faulty operation or poor draft,
the soot can be easily removed using, e.g. Morsø Glass Cleaner, but please ensure that the
is cold before cleaning. Avoid fuelling the stove with wood that is long enough that it presses
against the glass when the door is closed.
Internal cast-iron parts and/or wear components
The shaking grate, baffle plate and other internal components that are in direct contact with
the fire are all constituted as ‘wear’ components or consumables, as, they exposed to the
most wear. When used properly, these parts will last for many years, but overly vigorous use
will naturally shorten the lifespan. The aforementioned parts are all easily replaced.
If the baffle plate is damaged or warped and is not replaced in time, the top plate could be-
come subject to excessively high temperatures, which may lead to damage here also.
Note that no unauthorised alterations to the stove design should be undertaken, and
always ensure that any replacement parts purchased must be Morsø original parts.
3.0 Routine stove maintenance
Reasons for sooted glass window:
- fuel is too wet (green)
- pieces of fuel/uncut wood are too thick
- operating temperature of the stove is too low
- too much air coming through bottom grate
- POOR FLUE DRAFT
Reasons for premature wear of internal parts
- Stove being used/fired too vigorously
- Too much air passing through the bottom grate
- Use of excessively dry wood (wood from old furniture)
- Excessive debris collection on baffle plate or inner fireback
(see section on cleaning)
- Ash level too high in the ash pan (see section on ash

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ENG
Gaskets
The rope gaskets in the door will need regular inspection in order to ensure and maintain full
control of your stove’s burning rate; over time the rope gaskets will harden and will become
less airtight, at this point you will need to remove and replace will new. Use only the genuine
Morsø gasket kit, which comes with detailed replacement instructions.
NOTE:
Normal wear components (inner parts) are not covered by Morsø’s extended warranty.
Maintenance products (Spare Parts, Glass Cleaner, Paint, Gasket Kit, etc) are all available
from your authorised Morsø dealer.
3.3 Cleaning the stove
During normal use and sweeping of your stove and chimney, a layer of ash, soot or debris
can form, particularly on the top of the baffle plate or inner fireback. Any deposits allowed
to build-up over time will have an insulating effect on these parts, thus restricting expansion;
this ultimately will result in a shorter lifespan. The chrome-iron baffle plate and inner fireback/
bricks can easily be removed from the stove and should be regularly checked for debris and
cleaned. You must ensure that your chimney sweep removes all soot and debris from the
stove after the sweeping process.
Your chimney should be swept at least once a year; however a regular inspection of your
stovepipe and chimney will determine whether a more frequent approach should be adopted.
Ash
As noted above, there should be a circa 1 cm insulating layer of ash on top of the grate in or-
der to achieve a high combustion temperature. Excess ash can be removed by pulling out the
shaker rod (outside of the stove) several times so that ash falls cleanly into the ash pan below.
Be sure to empty the ash pan before it gets completely full; if the ash level reaches the under-
side of the grate, air flow through the grate will be restricted and will lead to over-heating and
premature wear of the grate parts.
When emptying the ash pan always dump the waste ash into a metal container (dustbin)
where it can fully cool before being taken away by your refuse collector. Ash from a wood-
burning stove does not benefit your garden as fertiliser.

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MORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORS
E-Mail: [email protected] · Website: www.morsoe.com
Morsø Jernstøberi A/S - 03.10.2006 - 72361800