Morso Panther User manual

MORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORSMORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORS

MORSØ JERNSTØBERI A/S . DK-7900 NYKØBING MORS

E-Mail: [email protected] · WE-Mail: [email protected] · W

E-Mail: [email protected] · Website: wwwebsite: www

ebsite: wwwebsite: www

ebsite: www.morsoe.com.morsoe.com

.morsoe.com.morsoe.com

.morsoe.com

Panther - Gas StovesPanther - Gas Stoves

Panther - Gas Stoves

Model No. 553

INSTINST

INSTALLAALLA

ALLAALLA

ALLATION INSTRUCTIONSTION INSTRUCTIONS

TION INSTRUCTIONSTION INSTRUCTIONS

TION INSTRUCTIONS

This appliance meets the requirements of the European Gas Directive

BeforBefor

Before installing ensure installing ensur

e installing ensure installing ensur

e installing ensure that the local distribution conditionse that the local distribution conditions

e that the local distribution conditionse that the local distribution conditions

e that the local distribution conditions

(identification of the type of gas and pr(identification of the type of gas and pr

(identification of the type of gas and pressuressur

essuressur

essure)e)

e)e)

and the adjustment of the appliance arand the adjustment of the appliance ar

and the adjustment of the appliance are compatiblee compatible

e compatiblee compatible

e compatible

This is not a Do It Yourself product

This appliance must be installed by a competent person

These instructions must be left with the userThese instructions must be left with the user

These instructions must be left with the user

Distributed by: Morsø UK, VDistributed by: Morsø UK, V

Distributed by: Morsø UK, Valley Drive, Swift Valley Drive, Swift V

alley Drive, Swift Valley Drive, Swift V

alley Drive, Swift Valleyalley

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alley, Rugby, Rugby

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CV21 1TW WCV21 1TW W

CV21 1TW Warks, England - wwwarks, England - www

arks, England - wwwarks, England - www

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Byappointmentto theRoyalDanishCourt

As supplied, this stove is for use with natural gas (G20)

When converted using conversion kit no. 555311 this appliance is for

use with propane gas (G31)

This appliance is for use in the United Kingdom (GB) and the Republic

of Ireland (IE) only.

LIST OF COMPONENTSLIST OF COMPONENTS

LIST OF COMPONENTS

Cast iron stove containing gas burner unit & interior flueway

1 Door handle with fixing screw

1 Ceramic rear base piece

1 Pair of ceramic front base pieces

1 Set of 3 top coals

1 Pair of ceramic firebox side walls

1 8mm nut & olive

1 Key for window

1 Set of Installation and user’s instructions

1Fluesealingrope

APPLIANCE DAAPPLIANCE DA

APPLIANCE DATT

TAA

Thisproductusesfueleffectpieces,fireboxsidewallsandgasketscontaining

RefractoryCeramicFibres(RCF),whichareman-madevitreoussilicatefibres.

Excessiveexposuretothesematerialsmaycausetemporaryirritationtoeyes,

skin and respiratory tract. Consequently, it makes sense to take care when

handlingthese articlestoensurethatthereleaseofdustiskepttoaminimum.

ToensurethatthereleaseoffibresfromtheseRCFarticlesiskepttoaminimum,

during installation and servicing we recommend that you use a HEPA filtered

vacuum to remove any dust and soot accumulated in and around the stove

before and after working on the stove. When replacing these articles we

recommend that the replaced items are not broken up, but are sealed within

aheavydutypolythenebag,clearlylabelledasRCFwaste.Thisisnotclassified

as “hazardous waste” and may be disposed of at a tipping site licensed for

the disposal of industrial waste. Protective clothing is not required when

handling these articles, but we recommend you follow the normal hygiene

rules of not smoking, eating or drinking in the work area and always wash

your hands before eating or drinking.

Thisappliancedoesnot containanycomponentmanufacturedfromasbestos

or asbestos related products.

GasGas

Gas Natural (G20)Natural (G20)

Natural (G20)Natural (G20)

Natural (G20) Propane (G31)*Propane (G31)*

Propane (G31)*Propane (G31)*

Propane (G31)*

Inlet Pressure 20mbar 37mbar

Input Max. (Gross) 6.8kW 6.8kW

Min. (Gross) 3.1kW 3.0kW

Output Max. (Gross) 4.9kW 4.9kW

Min. (Gross) 2.2kW 2.1kW

Burner Test Pressure (Cold) 18.7+0.75mbar 36.5+0.75mbar

Gas Connection 8mm pipe 8mm pipe

Burner Injector Cat.82 Size 420 Cat. 92 Size 200

Gas rate 0.639m3/h 0.253m3/h

Efficiency class 2 2

GENERAL INSTGENERAL INST

GENERAL INSTALLAALLA

ALLAALLA

ALLATION REQUIREMENTSTION REQUIREMENTS

TION REQUIREMENTSTION REQUIREMENTS

TION REQUIREMENTS

The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas

appliancesareinstalledbycompetentpersonsinaccordancewiththecurrent

editionoftheGasSafety(InstallationandUse)Regulations.Failure to install

the appliance correctly could lead to prosecution. The Council for the

Registration of Gas Installers (CORGI) requires its members to work to

recognised standards.

In the United Kingdom the installation must also be in accordance with:

a) All the relevant parts of local regulations.

b) Thecurrent editionoftheBuildingRegulations issued by the Department

of the Environment and the Welsh Office or the Building Standards

(Scotland)Regulationsissued by the ScottishDevelopmentDepartment.

c) All relevant codes of practice.

d) The relevant parts of the current editions of the following British

Standards:-

BS 1251

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 1

BS 6891

BS 8303

In the Republic of Ireland the installation must also conform to the relevant

parts of:

a) The current edition of IS 813

b) All relevant national and local rules in force.

The hearthThe hearth

The hearth must be made from a non-combustible material and be at least

600mm wide x 500mm deep x 12mm thick

ClearancesClearances

Clearances from combustible and non-combustible materials must be at

least those shown in figure 1

The flueThe flue

The flue may be: (a) A conventional open flue.

(b) A metallicgasfluepipea diameter of 125 mm. The

connection collar is for 150 mm dia. flue pipe. The

flue installation dimensions are shown in figure 1.

• Norestrictorplate or flue damperispermitted.Where a variable damper

isfittedit mustberemovedorbepermanently fixedintheopen position.

• The flue must be swept before the appliance is installed.

Ventilation:entilation:

entilation:entilation:

entilation:IntheUnitedKingdom (GB) no special ventilation bricks or vents

are required in the room for this appliance.

In the Republic of Ireland (I.E.), permanent ventilation must comply with the

regulations currently in force.

Location:Location:

Location: This appliance must not be installed in a private garage or any

room,whichcontainsabath,orshowerorwheresteamisregularlypresent.

FigurFigur

Figure 1e 1

e 1e 1

e 1

PrPr

Propane gas appliancesopane gas appliances

opane gas appliancesopane gas appliances

opane gas appliancesmustnotbeinstalled in a cellar,basementorother

roomwhichis built entirelybelowgroundlevel (See GasSafety(Installation&

Use)Regulations).

POSITIONING THE STOVEPOSITIONING THE STOVE

POSITIONING THE STOVE

1. Decide on whether the stove is to be used in rear or top outlet set-up

andremove the appropriateoutletcoverplate.The cover plate must be

securely attached to the unused flue outlet.

2 Place the stove in position on the hearth ensuring that the minimum

dimensions specified in figure 1 are adhered to. Connect the flue pipe

to the outlet and seal in place.

3. Due to its weight there is normally no requirement for additional fixing

with this appliance. However, where the stove may be subjected to

somevibration(e.g. transit in anarrowboat),thelegsshould be secured

withwoodenblocksorbysomemeansthat preventslateralmovement.

CONNECTING THE GAS SUPPLCONNECTING THE GAS SUPPL

CONNECTING THE GAS SUPPLYY

• A nut and olive are provided for an 8mm pipe inlet connection to the

elbowat the bottom frontoftheappliance. The elbow can berotatedto

allow a connection from any direction. The elbow includes a valve for

isolating the gas supply.

• The supply pipe must be rigid material. Flexible pipe must not be used.

• Note: Prior to connecting the gas supply it is advisable to blow out the

gas supply so that any dirt which may be present in the pipe is cleared

and cannot enter the gas valve or pilot burner and so cause a blockage

• Withthesupplyconnectedpressurecheck the installation pipework for

gas soundness. In the United Kingdom check in accordance with the

current editionofBS6891.IntheRepublicof Irelandcheckinaccordance

with the rules in force.

FITTING THE CERAMIC FIREBOX WFITTING THE CERAMIC FIREBOX W

FITTING THE CERAMIC FIREBOX WALLS & FUEL BEDALLS & FUEL BED

ALLS & FUEL BEDALLS & FUEL BED

ALLS & FUEL BED

1. The windows are secured with a locking screw. Remove the screw with

the Allen key supplied. See figure 2. Open the windows.

2. Place theceramicwalls againstthefireboxsides.Locatethe backedges

of the walls in the tabs at the back corners of the firebox. See figure 3.

3. Place the ceramic rear base coal in position. The front of the coal must

restbehindthetwostopsattherearoftheburnerandnotrestontopof

them.See figure 4.

4. Place the left front coal behind the metal lip at the front of the burner.

See figure 5.

5. Place the right front coal behind the metal lip at the front of the burner.

Its left side should rest over the projection on the left front coal. See

figures 5 & 6.

6. The double top coals are marked “L” and “R”. Place the coal marked

“L” behind the front left coal. Place the coal marked “R” behind the

front right coal. Place the single coal between the two double coals.

See figure 7.

7. Close and secure the windows by refitting the locking screw.

FigurFigur

Figure 2e 2

e 2e 2

e 2

FigurFigur

Figure 3e 3

e 3e 3

e 3

FigurFigur

Figure 4e 4

e 4e 4

e 4

FigurFigur

Figure 5e 5

e 5e 5

e 5

See figure 8.

If the firIf the fir

If the fire is ture is tur

e is ture is tur

e is turned ofned of

ned ofned of

ned off or the flames go out, wait at least 3 minutesf or the flames go out, wait at least 3 minutes

f or the flames go out, wait at least 3 minutesf or the flames go out, wait at least 3 minutes

f or the flames go out, wait at least 3 minutes

beforbefor

before attempting to re attempting to r

e attempting to re attempting to r

e attempting to relight. A safety device in the contrelight. A safety device in the contr

elight. A safety device in the contrelight. A safety device in the contr

elight. A safety device in the control stops theol stops the

ol stops theol stops the

ol stops the

firfir

fire being ture being tur

e being ture being tur

e being turned back on until it is safe.ned back on until it is safe.

ned back on until it is safe.ned back on until it is safe.

ned back on until it is safe.

- Turn the left hand control knob fully clockwise.

- Push in the right control knob and, while keeping it depressed, turn

anticlockwise through the ignition position marked and up to the

pilot position marked . The spark should light the pilot.

- If the pilot does not ignite, keep the knob depressed for a few seconds

to purge air from the supply pipes. Then turn back to the off position

marked •and repeat the ignition procedure.

- When the pilot has lit, keep the right hand control knob depressed for a

few seconds to allow the pilot flame to stabilise then release it. If the

pilot does not remain alight ensure that the air has been purged.

- Partially depress the right control knob and turn to the main burner

positionmarked .The mainburnershould nowlightatits lowposition.

- The left-hand knob is for burner flame adjustment. Turning it

anticlockwise should gradually increase the flame height.

- The flame height control does not have to be re-set every time the fire

is lit. It can be kept at any position enabling the customer to use the

right hand control only to ignite the burner at the set flame height.

- Aftercheckingturn the right hand knob tooff. Depressthe controlknob

partially at the pilot position ( ), turn clockwise to off (•) and release

the knob. If any resistance is felt when turning, release the downwards

pressure on the knob before continuing to turn.

CHECK FULL OPERACHECK FULL OPERA

CHECK FULL OPERATING SEQUENCETING SEQUENCE

TING SEQUENCETING SEQUENCE

TING SEQUENCE

FigurFigur

Figure 6e 6

e 6e 6

e 6 FigurFigur

FigurFigur

Figure 7e 7

e 7e 7

e 7

FigurFigur

Figure 8e 8

e 8e 8

e 8

CHECK REFERENCE PRESSURECHECK REFERENCE PRESSURE

CHECK REFERENCE PRESSURE

The burner aeration is non-adjustable. The appliance is pre-set to give the

correct heat input on Natural Gas at 20 mbar (8in w.g) inlet pressure and no

further adjustment is necessary. The burner pressure should be checked at

the pressure test point located at the side of the control unit (See figure 9) .

Thepressure check should be carriedoutusingacalibratedpressuregauge

after removing the test point screw. The fire should be alight and the left

hand control knob at its fully anticlockwise setting (Maximum flame height).

The pressure setting should be within the limits shown on page 3 of this

manual(Appliance data).Afterchecking thepressure,turnoffthefire,remove

the pressure gauge and replace the pressure test sealing screw. Relight the

fire and test all gas joints for soundness using a suitable leak detection

fluid.

FigurFigur

Figure 9e 9

e 9e 9

e 9

CHECK FOR SPILLAGECHECK FOR SPILLAGE

CHECK FOR SPILLAGE

A spillage check must be made beforA spillage check must be made befor

A spillage check must be made before leaving the installed appliancee leaving the installed appliance

e leaving the installed appliancee leaving the installed appliance

e leaving the installed appliance

with the customerwith the customer

with the customer. Make this with all the ceramic coals in position.. Make this with all the ceramic coals in position.

. Make this with all the ceramic coals in position.. Make this with all the ceramic coals in position.

. Make this with all the ceramic coals in position.

1. Close all doors and windows in the room containing the appliance.

2. Light the appliance and turn the flame-height control to the maximum

position.

3. Leave the appliance on for 5 minutes.

4. Hold a lighted smoke match close to the draught diverter outlet at the

back of the stove. See figure 10.

5. The installation is satisfactory if the smoke is drawn into the appliance.

6. If the smoke is not drawn into the appliance, leave the appliance alight

at the maximum setting for a further ten minutes and then repeat the

test.

7. If the smoke is still not drawn into the appliance, turn off the appliance

andallowtocool.Checktheflueinstallationandclearance ofthe draught

diverter from the rear surface. If no solution can be found, turIf no solution can be found, tur

If no solution can be found, turIf no solution can be found, tur

If no solution can be found, turn ofn of

n ofn of

n offf

the appliance and disconnect it. Advise the customer of the prthe appliance and disconnect it. Advise the customer of the pr

the appliance and disconnect it. Advise the customer of the problemoblem

oblemoblem

oblem

and strand str

and stress that the appliance must not be used until the press that the appliance must not be used until the pr

ess that the appliance must not be used until the press that the appliance must not be used until the pr

ess that the appliance must not be used until the problem isoblem is

oblem isoblem is

oblem is

solvedsolved

solved. If necessary seek expert advice.

8. If the above test is satisfactory, open all internal connecting doors,

hatches, etc. in the room. Keep all doors and windows that open to the

outside of the building closed. Switch on any extractor fan installed in

the same room as the appliance or a connecting room. Open all doors

and other openings between the fan and the appliance. Recheck for

spillage as above. The installation is satisfactory if the smoke is drawn

into theappliance. If the test is not satisfactoryIf the test is not satisfactory

If the test is not satisfactoryIf the test is not satisfactory

If the test is not satisfactory,,

,turur

urur

urn ofn of

n ofn of

n off the appliancef the appliance

f the appliancef the appliance

f the appliance

and disconnect it. Advise the customer of the prand disconnect it. Advise the customer of the pr

and disconnect it. Advise the customer of the problem and stroblem and str

oblem and stroblem and str

oblem and stressess

essess

ess

that the appliance must not be used until the prthat the appliance must not be used until the pr

that the appliance must not be used until the problem is solved.oblem is solved.

oblem is solved.oblem is solved.

oblem is solved.

• Explain to the customer that the appliance has a flame failure & spillage

monitoring system. Point out the explanation of this system shown in

the user’s instructions under “Operating the fire”. Advise that if the fire

goes out for any reason wait at least three minutes before relighting.

Stress that if the monitoring system repeatedly shuts off the fire, the

appliance should be switched off and a specialist should be consulted.

• Advise the customer that the windows can be opened for cleaning the

interior by using the special key supplied. StrStr

StrStr

Stress that the windowess that the window

ess that the windowess that the window

ess that the window

locking scrlocking scr

locking screw should be rew should be r

ew should be rew should be r

ew should be refitted afterwarefitted afterwar

efitted afterwarefitted afterwar

efitted afterwards to prds to pr

ds to prds to pr

ds to prevent inadvertentevent inadvertent

event inadvertentevent inadvertent

event inadvertent

opening when the stove is alight.opening when the stove is alight.

opening when the stove is alight.

••

•StrStr

StrStr

Stressess

essess

ess that nothat no

that nothat no

that no extra coals must be added over and above thoseextra coals must be added over and above those

extra coals must be added over and above thoseextra coals must be added over and above those

extra coals must be added over and above those

supplied with the appliance and that any rsupplied with the appliance and that any r

supplied with the appliance and that any replacements must onlyeplacements must only

eplacements must onlyeplacements must only

eplacements must only

be the authorised sparbe the authorised spar

be the authorised spares. Wes. W

es. Wes. W

es. Warar

arar

arn that ignoring this advice could causen that ignoring this advice could cause

n that ignoring this advice could causen that ignoring this advice could cause

n that ignoring this advice could cause

incomplete clearance of the princomplete clearance of the pr

incomplete clearance of the products of combustion withoducts of combustion with

oducts of combustion withoducts of combustion with

oducts of combustion with

consequent health hazarconsequent health hazar

consequent health hazards.ds.

ds.ds.

ds.

• Advisethecustomerthatthetop,front,sidesandbackoftheappliance

are working surfaces and become very hot during use and, therefore

care should be exercised, particularly with the young, elderly or infirm.

FINAL REVIEW & CUSTOMER BRIEFINGFINAL REVIEW & CUSTOMER BRIEFING

FINAL REVIEW & CUSTOMER BRIEFING

• Visuallyinspectthestove.Cleanoffanymarksincurredduringinstallation.

• Advisethecustomerhow to operate theappliance.Advisethecustomer

that they should read their Owner’s guide before operating the fire and

always follow the advice in the section headed “Cleaning”.

FigurFigur

Figure 10e 10

e 10e 10

e 10

SERSER

SERVICINGVICING

VICINGVICING

VICING

•

Always turAlways tur

Always turn ofn of

n ofn of

n off the gas supply beforf the gas supply befor

f the gas supply beforf the gas supply befor

f the gas supply before commencing any servicinge commencing any servicing

e commencing any servicinge commencing any servicing

e commencing any servicing

•

This product uses fuel effect pieces, burner compartment wallsThis product uses fuel effect pieces, burner compartment walls

This product uses fuel effect pieces, burner compartment walls

and gaskets containing Refractory Ceramic Fibrand gaskets containing Refractory Ceramic Fibr

and gaskets containing Refractory Ceramic Fibres (RCF), whiches (RCF), which

es (RCF), whiches (RCF), which

es (RCF), which

are man-made vitreous silicate fibres. Excessive exposure to theseare man-made vitreous silicate fibres. Excessive exposure to these

are man-made vitreous silicate fibres. Excessive exposure to these

materials may cause temporary irritation to eyes, skin andmaterials may cause temporary irritation to eyes, skin and

materials may cause temporary irritation to eyes, skin and

respiratory tract. Consequentlyespiratory tract. Consequently

espiratory tract. Consequentlyespiratory tract. Consequently

espiratory tract. Consequently, it makes sense to take car, it makes sense to take car

, it makes sense to take car, it makes sense to take car

, it makes sense to take care whene when

e whene when

e when

handling these articles to ensure that the release of dust is kept tohandling these articles to ensure that the release of dust is kept to

handling these articles to ensure that the release of dust is kept to

a minimum. Ta minimum. T

a minimum. To ensuro ensur

o ensuro ensur

o ensure that the re that the r

e that the re that the r

e that the release of fibrelease of fibr

elease of fibrelease of fibr

elease of fibres fres fr

es fres fr

es from these RCFom these RCF

om these RCFom these RCF

om these RCF

articles is kept to a minimum, during installation and servicing wearticles is kept to a minimum, during installation and servicing we

articles is kept to a minimum, during installation and servicing we

recommend that you use a HEPecommend that you use a HEP

ecommend that you use a HEPecommend that you use a HEP

ecommend that you use a HEPA filterA filter

A filterA filter

A filtered vacuum to red vacuum to r

ed vacuum to red vacuum to r

ed vacuum to remove anyemove any

emove anyemove any

emove any

dust and soot accumulated in and around the fire before and afterdust and soot accumulated in and around the fire before and after

dust and soot accumulated in and around the fire before and after

working on the fire. When replacing these articles we recommendworking on the fire. When replacing these articles we recommend

working on the fire. When replacing these articles we recommend

that the replaced items are not broken up, but are sealed within athat the replaced items are not broken up, but are sealed within a

that the replaced items are not broken up, but are sealed within a

heavy duty polythene bag, clearly labelled as RCF waste. This isheavy duty polythene bag, clearly labelled as RCF waste. This is

heavy duty polythene bag, clearly labelled as RCF waste. This is

not clasified as “hazardous” waste and may be disposed of at anot clasified as “hazardous” waste and may be disposed of at a

not clasified as “hazardous” waste and may be disposed of at a

tipping site licensed for the disposal of industrial waste. Protectivetipping site licensed for the disposal of industrial waste. Protective

tipping site licensed for the disposal of industrial waste. Protective

clothing is not required when handling these articles, but weclothing is not required when handling these articles, but we

clothing is not required when handling these articles, but we

recommend you to follow the normal hygiene rules of not smoking,recommend you to follow the normal hygiene rules of not smoking,

recommend you to follow the normal hygiene rules of not smoking,

eating or drinking in the work area and always wash your handseating or drinking in the work area and always wash your hands

eating or drinking in the work area and always wash your hands

before eating or drinking.before eating or drinking.

before eating or drinking.

• Check that the appliance is clean and that no matter is blocking the

burner or pilot which may cause imperfect flames or prevent a correct

electrode spark.

• After servicing, make sure that the ceramic walls and fuel effect pieces

are replaced correctlyas described inthe installation instructions.Make

sure that the window locking screw is in place.

•

Always test for gas soundness after servicing the appliance.Always test for gas soundness after servicing the appliance.

Always test for gas soundness after servicing the appliance.

• Hand these instructions, the owner’s guide and the window key to the

customer.

••

•Recommend that the appliance should be serviced and the flueRecommend that the appliance should be serviced and the flue

Recommend that the appliance should be serviced and the flueRecommend that the appliance should be serviced and the flue

Recommend that the appliance should be serviced and the flue

checked by a competent personchecked by a competent person

checked by a competent person

(In the UK preferably a CORGI(In the UK preferably a CORGI

(In the UK preferably a CORGI

registeregister

egisteregister

egistered person)ed person)

ed person)ed person)

ed person)

at least annuallyat least annually

at least annually..

If the appliance is in prIf the appliance is in pr

If the appliance is in premisesemises

emisesemises

emises

in the United Kingdom occupied by a tenant, point out that by lawin the United Kingdom occupied by a tenant, point out that by law

in the United Kingdom occupied by a tenant, point out that by law

a landlord must have any gas appliance, flue and pipework whicha landlord must have any gas appliance, flue and pipework which

a landlord must have any gas appliance, flue and pipework which

is situated in a tenant’is situated in a tenant’

is situated in a tenant’s prs pr

s prs pr

s premises checked for safety at least everyemises checked for safety at least every

emises checked for safety at least everyemises checked for safety at least every

emises checked for safety at least every

12 months.12 months.

12 months.

12 72146400.morsøbogtrykkeri%97 72 10 44

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