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MORVELLE Veranda User manual

Veranda
Installation Manual
11
12
15
17
14
10
19
18
16
10
3
1
2
9
8
5
6
7
13
4
Exploded Drawing
Veranda
2
1. Wall Plate 2. End Cap 3. Wall Plate Rubber 4. Side Roof Beam 5. Intermediate Roof Beam 6. Gutter
7. Gutter End Cap 8. Gutter Fascia 9. Square Post 10. Base Plate 11. Roof Beam Top Cap 12. Roof Panel
13. Nosing Prole 14. Inll Fascia 15. Roof Beam Top End Cover 16. Down Pipe 17. Leaf Guard 18. Elbow
19. Elbow End Cover 20. 32 X 5.5mm Hex Head 21. 50 X 5.5mm Hex Head 22. 38 X 4.2mm Pan Head 23. 50 X 5.5mm CSK 24. 19 X 4.5mm Pan Head
Components List
Veranda
3
Fixing the Wall Plate
Measure & mark the wall plate height
Referring to the project-specic CAD drawing provided,
measure and mark the underside of the wall plate
height on the wall. (Dimension “A“on the above diagram)
Pre-drill the wall plate
Drill holes in the wall plate approx. 500mm apart. Use
a drill bit size that is compatible with the specic xings
you are using. The type of xing you use depends on
the substrate you are xing to.
Fix the wall plate in position
Oer up the wall plate into it’s exact position on the
wall and drill holes into the wall through the pre-drilled
holes in the wall plate.
Fix the wall plate to the wall.
Seal the joint between the wall plate
and the wall
Seal the wall plate prole against the wall using exterior
grade mastic, ensuring all surfaces are dust-free and
dry. Smooth the mastic to create a water-tight seal and
remove any excess.
Step 1
A
4
Preparing the gutter
Drill pilot holes for the posts
Cut a small piece o one of the posts (the posts are
supplied over-size).
Using this o-cut as a template, place it on the gutter as
shown in the diagram above and drill pilot holes with a
1.5-2mm drill bit through the base of the gutter
wherever a post is to be xed.
Cut a hole for the down pipe
Decide which end of the gutter the rainwater outlet will
be positioned. Drill an arbour hole in the base of the
gutter using a 62mm hole saw.
The edge of the hole must be approx. 5mm from the
rear wall of the gutter and 15-20mm from the end.
Step 2
5
Fit steel reinforcing bar if required
If no steel bar has been supplied skip to page 7.
If your veranda has been supplied with a steel bar this
will need to be secured inside the gutter.
Place the gutter up-side-down on a pair of trestles.
Slide the steel bar into the cavity at the
back of the gutter.
The bar must sit in between the two screw-port holes
at the back of the cavity.
Drill pilot holes
Pre-drill a 4.5mm hole through the back of the gutter
into the steel bar at approx. 250mm intervals along the
length of the gutter. Be careful not to pierce the inside
wall of the gutter.
Fix the steel bar into position
Fix the steel bar into position using the 25 x 5.5mm hex
head screws provided.
500
6
25 x 5.5mm
Hex Head
The process for step 3 will be
determined by how you are
anchoring the posts
(A) Below ground (cast in concrete)
(B) Surface mounted - See page 8
(C) Concealed surface mounted - See page 9
7
(A) Preparing the posts
for below ground xing
Cut the posts to size (if necessary)
Referring to the project-specic CAD drawing, note the
gutter height (dimension “B” on the above diagram).
The posts supplied are 3000mm in length and they
should be set into the ground at least 600mm.
Add 600mm on to dimension “B” and cut the posts to
length if necessary.
Lay the posts and gutter on the ground
Lie the posts down on a clear, at surface and place the
gutter in position.
Step 3
(B) Gutter
height
Fix the base plates to one end of the posts
Using the 50 x 5.5mm CSK screws provided, x
a base plate to the bottom of each post.
Cut the posts to size
Referring to the project-specic CAD drawing, note the
gutter height (dimension “ B” on the above diagram).
The posts supplied are 3000mm in length. Cut the post
to the gutter height stated on the CAD drawing.
Lay out posts and gutter on the ground
Lie the posts down on a clear, at surface and place the
gutter in position.
(B) Gutter
height
8
(B) Preparing the posts
for surface mounting
Step 3
50 x 5.5mm
CSK Screw
Fix base plates to one end of the posts
Using the 50 x 5.5mm CSK screws provided, x
a base plate to the bottom of each post.
Cut the posts to size
Referring to the project-specic CAD drawing, note the
gutter height (dimension “B” on the above diagram).
The posts supplied are 3000mm in length. Cut the post
to the gutter height stated on the CAD drawing.
Lay out posts and gutter on the ground
Lie the posts down on a clear, at surface and place the
gutter in position.
9
(C) Preparing the
posts for concealed
surface mounted
Step 3
(B) Gutter
height
50 x 5.5mm
CSK Screw
Fixing the post to the gutter
Fix the posts to the gutter
Ensure the screw hole lugs in the top of the post line up
with the holes you have drilled in the base of the gutter.
Using 5.0 x 5.5mm hex head screws with neoprene
washers, x the base of the gutter to the top of
the posts.
Using 32 x 5.5mm hex head screws, x the lip at the
back of the gutter into the back face of the post
(2 per post).
Step 4
10
The process for step 5 will be
determined by how you are
anchoring the posts
(A) Below ground (cast in concrete)
(B) Surface mounted - See page 13
(C) Concealed surface mounted - See page 15
50 x 5.5mm
Hex Head
32 x 5.5mm
Hex Head
Step 5
11
Mark out and dig footings
Referring to the project-specic CAD drawing, note the
projection (dimension “C” on the above diagram).
Dimension “C” is from the wall to back of the post.
Dig a footing for each post approx 600 x 600 x 600mm
positioning it so that the post will be central to
the footing.
(C) Projection
Footing
Fixing the outer veranda
frame in position
(A) Below ground cast
in concrete
Place the gutter/post assembly in position
Lift up the gutter/post assembly from the oor and
place the posts into postion inside the footings ensuring
the back of the gutter is facing the wall plate.
Do not secure the posts in place yet, use temporary
props if necessary to hold them vertical.
Determine the roof beam orientation
Note the roof pitch as stated on your CAD drawing and
referring to the above diagram, ensure you have the
roof beam in the correct orientation.
Gutter end
Wall end Gutter end
Wall end
Pitch above 8°
8° Pitch
Wall end Gutter end
Pitch below 8°
12
Fix one of the side roof beams in postion
Slide one of the side roof beams into the wall plate and
gutter. Push the beam into the wall plate prole as far
as possible and secure using 2 No. 38 x 4.2mm
drill screws.
38 x 4.2mm
Pan Head
38 x 4.2mm
Pan Head
Ensure the roof beam is positioned squarely
Using a laser or large set square, ensure that the roof
beam is at 90 degrees to the wall plate prole, and 90
degrees to the gutter prole.
90°
90°
Fix the side roof beam to the gutter
Once square, x the front end of the side roof beam
to the back of the gutter using 2 No. 38 x 4.2mm
drill screws.
Repeat the above steps for the side roof beam at the
other end of the veranda.
The outer veranda frame should now be self-
supporting, so any temporary props can be removed.
13
Straighten the posts
Check again that the veranda is installed at 90 degrees
to the wall using a laser or large set square. Then, using
a spirit level, check that the posts are straight in
both directions.
Pour concrete around the posts ensuring they
remain straight.
90°
90°
Step 5
Measure and mark base plate positions
Referring to the project-specic CAD drawing, note the
projection (dimension “C” on the above diagram) and
mark this position on the ground.
Dimension “C” is from the wall to back of the post.
(C) Projection
Fixing the outer veranda
frame in position
(B) Surface mounted
Place gutter/post assembly in position
Lift up the gutter/post assembly from the oor and
place it in position ensuring the back of the gutter is
facing the wall plate.
Do not secure the posts in place yet, use temporary
props if necessary to hold them vertical.
14
Fix one of the side roof beams to
the wall plate
Slide one of the side roof beams into the wall plate and
gutter. Push the beam into the wall plate prole as far
as possible and secure using 2 No. 38 x 4.2mm
drill screws.
38 x 4.2mm
Pan Head
Determine the roof beam orientation
Note the roof pitch as stated on your CAD drawing and
referring to the above diagram, ensure you have the
roof beam in the correct orientation.
Gutter end
Wall end Gutter end
Wall end
Pitch above 8°
8° Pitch
Wall end Gutter end
Pitch below 8°
Ensure the roof beam is positioned squarely
Using a laser or large set square, ensure that the roof
beam is at 90 degrees to the wall plate prole, and 90
degrees to the gutter prole.
90°
90°
15
Fix the side roof beam to the gutter
Once square, x the front end of the side roof beam to
the back of the gutter using 2 No. 38 x 4.2mm
drill screws.
Repeat the above steps for the side roof beam
at the other end of the veranda.
The outer veranda frame should now be self-
supporting, so any temporary props can be removed.
Straighten the posts
Check again that the veranda is installed at 90
degrees to the wall using a laser, or large set square.
Then, using a spirit level check that the posts
are straight in both directions.
Draw around the edge of the base plates to mark their
nal postions.
90°
90°
38 x 4.2mm
Pan Head
Fix the posts
Mark the hole locations, drill into the oor substrate
using a drill bit to suit your xing diameter and xing
type. Secure the xings.
Measure and mark base plate positions
Referring to the project-specic CAD drawing note the
projection (dimension “C” on the above diagram) and
mark this position on the ground.
Dimension “C” is from the wall to back of the post.
(C) Projection
Step 5
Fixing the outer veranda
frame in position
(C) Concealed surface mounted
16
Place gutter/post assembly in position
Lift up the gutter/post assembly from the oor and
place it in position ensuring the back of the gutter is
facing the wall plate.
Do not secure the posts in place yet, use temporary
props if necessary to hold them vertical.
Determine the roof beam orientation
Note the roof pitch as stated on your CAD drawing and
referring to the above diagram, ensure you have the
roof beam in the correct orientation.
Gutter end
Wall end Gutter end
Wall end
Pitch above 8°
8° Pitch
Wall end Gutter end
Pitch below 8°
Fix one of the side roof beams in postion
Slide one of the side roof beams into the wall plate and
gutter. Push the beam into the wall plate prole as far
as possible and secure using 2 No. 38 x 4.2mm
drill screws.
Ensure the roof beam is positioned squarely
Using a laser or large set square, ensure that the roof
beam is at 90 degrees to the wall plate prole, and 90
degrees to the gutter prole.
90°
90°
17
Fix the side roof beam to the gutter
Once square, x the front end of the side roof beam
to the back of the gutter using 2 No. 38 x 4.2mm
drill screws.
Repeat the above steps for the side roof beam at the
other end of the veranda.
The outer veranda frame should now be self-
supporting, so any temporary props can be removed.
38 x 4.2mm
Pan Head
38 x 4.2mm
Pan Head
Straighten the posts
Check again that the veranda is installed at 90 degrees
to the wall using a laser, or large set square. Then,
using a spirit level check that the posts are straight
in both directions.
Draw around the edge of the posts to mark their
nal postions.
Mark base & x the base plates
Move the posts to one side and using the post template
o-cut from earlier, line up the base plate and o-cut
with the post outline you have drawn.
Mark the base plate hole postitions.
Fix the base plate
Drill into the oor substrate using a drill bit to suit your
xing diameter and xing type. Secure the xings.
90°
90°
18
Secure posts to base plate
Lift the posts over the base plate and slot into postion.
Using 4 No. 32 x 5.5mm hex head screws x the posts
to the base plate.
32 x 5.5mm
Hex Head
Fixing the intermediate
roof beams
Step 6
Use the inll fascia panels to space the roof
beams correctly
The inll fascia panels have been pre-cut to size. Clip
an inll fascia into both the wall plate and the back of
the gutter adjacent to one of the end roof beams.
.
19
Place all intermediate roof beams in position
Lift the rst intermediate roof beam into position,
ensuring it is located as close as possible to the inll
fascia panels you have just installed. Put the next inll
fascia panels in position, and then the next roof beam.
Repeat this process until all inll fascia panels and roof
beams are in place.
IMPORTANT!
Do not x roof beams into position until all inll fascia
panels, and roof beams are equally spaced along the
length of the roof.
Fix roof beams in position
Once all inll fascia panels and roof beams are equally
spaced, secure each roof beam at both ends using
2 No. 38 x 4.2mm drill screws, xed either side of
the centre of the roof beam.
38 x 4.2mm
Pan Head
Fitting the rainwater downpipe
Cut a hole in the post for rainwater outlet
Cut a hole in the post that is to house the plastic
down-pipe just above ground level using a
62mm arbor.
Insert the pipe
Measure the distance from the gutter to the outlet hole
just drilled and cut the downpipe to the correct length.
Lower the downpipe into the post through the hole
in the base of the gutter. Place the elbow inside the
post at the bottom and locate it into the bottom
of the post.
Step 7
20
Insert the leaf catcher
Place the leaf catcher through the hole in the base
of the gutter and into the downpipe ensuring a good
mastic bead is applied to seal the leaf catcher in place.

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