Mosa TS 200 BS/EL Guide

TS 200 BS/EL
TS 200 BS/EL P
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
232039003 - GB
0 7 0 7
11/01/01 23203M00
preparato da UPT
approvato da DITE

Quality system GE_, MS_, TS_, EAS_
M
01
© MOSA 1.2-05/03
UNI EN ISO 9001 : 2000
10/10/02 M01-GB
MOSA has certified its quality system according to
UNI EN ISO 9001:2000 to ensure a constant, high
quality of its products. This certification covers the
design, production and servicing of engine driven
welders and generating sets.
The certifying institute, ICIM, which is a member of
the International Certification Network IQNet,
awarded the official approval to MOSA after an
examination of its operations at the head office and
plant in Cusago (MI), Italy.
This certification is not a point of arrival but a pledge
on the part of the entire company to maintain a level
of quality of both its products and services which
will continue to satisfy the needs of its clients, as
well as to improve the transparency and the
communications regarding all the company’s actives
in accordance with the official procedures and in
harmony with the MOSA Manual of Quality.
The advantages for MOSA clients are:
·Constant quality of products and services at the
high level which the client expects;
·Continuous efforts to improve the products and
their performance at competitive conditions;
·Competent support in the solution of problems;
·Information and training in the correct application
and use of the products to assure the security of
the operator and protect the environment;
·Regular inspections by ICIM to confirm that the
requirements of the company’s quality system
and ISO 9001 are being respected.
All these advantages are guaranteed by the
CERTIFICATE OF QUALITY SYSTEM No.0192
issued by ICIM S.p.A. - Milano (Italy ) - www.icim.it

INDEX GE_, MS_, TS_, EAS_
M
1
© MOSA 1.0-01/01
11/01/01 M1-GB
INDEX (for all MOSA models)
M 01 QUALITY SYSTEM
M 1.01 COPYRIGHT
M 1.1 NOTES
M 1.4 NOTES
M 2- ... SYMBOLS AND SAFETY PRECAUTIONS
M 2.3 ABBREVIATIONS LEGEND
M 2.4 SYMBOLS
M 2.5... INSTALLATION AND ADVICE BEFORE USE
M 2.6 INSTALLATIONS AND ADVICE
M 2.7 INSTALLATION
M 3 PACKING
M 4 TRANSPORT AND DISPLACEMENTS
M 6 ASSEMBLY: CT........
M 20 SETTING-UP THE UNIT (DIESEL ENGINE)
M 21 ENGINE STARTING AND USE (DIESEL ENGINE)
M 22 STOPPING THE ENGINE (DIESEL ENGINE)
M 25 SETTING-UP THE UNIT (GASOLINE ENGINE)
M 26 STARTING THE ENGINE (GASOLINE ENGINE)
M 27 STOPPING THE ENGINE (GASOLINE ENGINE)
M 30 CONTROLS LEGEND
M 31 CONTROLS
M 32 CONTROLS (FRONT PANEL)
M 33 USE AS HYDRAULIC POWER TAKE-OFF only for TS
M 34 USE AS A WELDER only for TS
M 35 USE AS AN ENGINE STARTER only for TS
M 36 USE AS A BATTERY CHARGE
M 37 USE AS A GENERATOR
M 38 USE OF THE REMOTE CONTROL
M 39 USE OF THE ENGINE PROTECTION
M 40 TROUBLE SHOOTING
M 43 MAINTENANCE
M 44 PERIODIC MAINTENANCE
M 45 STORAGE
M 46 CAST OFF
M 51 TECHNICAL DATA
M 52 TECHNICAL DATA ENGINE DRIVEN WELDER only for TS
M 53 DIMENSIONS
M 55 RECOMMENDED ELECTRODES only for TS
M 60 ELECTRICAL SYSTEM LEGENDE
M 61 ELECTRICAL SYSTEM
M 65 HYDRAULIC SYSTEM
R 1 SPARE PARTS LIST
...... SPARE PARTS
K... ACCESSORIES

Copyright GE_, MS_, TS_, EAS
M
1.01
© MOSA 1.0-10/02
ATTENTION
©All rights are reserved to said Company.
It is a property logo of MOSA division of B.C.S.
S.p.A. All other possible logos contained in the
documentation are registered by the respective
owners.
➠The reproduction and total or partial use, in
any form and/or with any means, of the
documentation is allowed to nobody without a
written permission by MOSA division of B.C.S.
S.p.A.
To this aim is reminded the protection of the author’s
right and the rights connected to the creation and
design for communication, as provided by the laws
in force in the matter.
In no case MOSA division of B.C.S. S.p.A. will be
held responsible for any damaga, direct or indirect,
in relation with the use of the given information.
MOSA division of B.C.S. S.p.A. does not take any
responsibility about the shown information on firms
or individuals, but keeps the right to refuse services
or information publication which it judges discutible,
unright or illegal.
10/10/02 M1-01-GB
This use and maintenance manual is an important
part of the machines in question.
The assistance and maintenance personel must
keep said manual at disposal, as well as that for
the engine and alternator (if the machine is
synchronous) and all other documentation about the
machine.
We advise you to pay attention to the pages
concerning the security (see page M1.1).

INFORMATION
Dear Customer,
We wish to thank you for having bought from
MOSA a high quality set.
Our sections for Technical Service and Spare
Parts will work at best to help you if it were
necessary.
To this purpose we advise you, for all control and
overhaul operations, to turn to the nearest
authorized Service Centre, where you will obtain
a prompt and specialized intervention.
☞In case you do not profit on these Services and
some parts are replaced, please ask and be
sure that are used exclusively original MOSA
parts; this to guarantee that the performances
and the initial safety prescribed by the norms in
force are re-established.
☞The use of non original spare parts will cancel
immediately any guarantee and Technical Ser-
vice obligation from MOSA.
NOTES ABOUT THE MANUAL
Before actioning the machine please read this
manual attentively. Follow the instructions
contained in it, in this way you will avoid
inconveniences due to negligence, mistakes or
incorrect maintenance. The manual is for qualified
personnel, who knows the rules: about safety and
health, installation and use of sets movable as
well as fixed.
You must remember that, in case you have
difficulties for use or installation or others, our
Technical Service is always at your disposal for
explanations or interventions.
The manual for Use Maintenance and Spare Parts
is an integrant part of the product. It must be kept
with care during all the life of the product.
In case the machine and/or the set should be
yielded to another user, this manual must also
given to him.
Do not damage it, do not take parts away, do not
tear pages and keep it in places protected from
dampness and heat.
You must take into account that some figures
contained in it want only to identify the described
parts and therefore might not correspond to the
machine in your possession.
INFORMATION OF GENERAL TYPE
In the envelope given together with the machine
and/or set you will find: the manual for Use
Maintenance and Spare Parts, the manual for
use of the engine and the tools (if included in the
equipment), the guarantee (in the countries where
it is prescribed by law).
Our products have been designed for the use of
generation for welding, electric and hydraulic
system; ANY OTHER DIFFERENT USE NOT
INCLUDED IN THE ONE INDICATED, relieves
MOSA from the risks which could happen or,
anyway, from that which was agreed when selling
the machine; MOSA excludes any responsibility
for damages to the machine, to the things or to
persons in this case.
Our products are made in conformity with the
safety norms in force, for which it is advisable to
use all these devices or information so that the
use does not bring damage to persons or things.
While working it is advisable to keep to the
personal safety norms in force in the countries to
which the product is destined (clothing, work tools,
etc.).
Do not modify for any motive parts of the machine
(fastenings, holes, electric or mechanical devices,
others..) if not duly authorized in writing by MOSA:
the responsibility coming from any potential
intervention will fall on the executioner as in fact
he becomes maker of the machine.
Notes GE_, MS_, TS_, EAS_
M
1-1
© MOSA 1.0-10/02
☞Notice: this manual does not engage MOSA,
who keeps the faculty, apart the essential
characteristics of the model here described and
illustrated, to bring betterments and modifications
to parts and accessories, without putting this
manual uptodate immediately.
10/10/02 M 1-1 GB

CE MARK
M
1.4
© MOSA REV.3-05/07
10/10/02 M1-4 GB
Any of our product is labelled with CE marking attesting its conformity to appliable directives
and also the fulfillment of safety requirements of the product itself; the list of these directives is
part of the declaration of conformity included in any machine standard equipment.
Here below the adopted symbol:
CE marking is clearly readable and unerasable and it can be either part of the data-plate (A) or
placed as a sticker near the data-plate (B)
AB

SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_
M
2
© MOSA 1.0-11/99
SYMBOLS IN THIS MANUAL
- The symbols used in this manual are designed to call
your attention to important aspects of the operation of
the machine as well as potential hazards and dangers
for persons and things.
IMPORTANT ADVICE
- Advice to the User about the safety:
☞N.B.: The information contained in the manual can
be changed without notice.
Potential damages caused in relation to the use of
these instructions will not be considered because
these are only indicative.
Remember that the non observance of the
indications reported by us might cause damage to
persons or things.
It is understood, that local dispositions and/or laws
must be respected.
WARNING
Situations of danger - no harm to persons
or things
Do not use without protective devices provided
Removing or disabling protective devices on the
machine is prohibited.
Do not use the machine if it is not in good technical
condition
The machine must be in good working order before
being used. Defects, especially those which regard
the safety of the machine, must be repaired before
using the machine.
SAFETY PRECAUTIONS
This heading warns of an immediate danger for persons
as well for things. Not following the advice can result in
serious injury or death.
This heading warns of situations which could result in
injury for persons or damage to things.
To this advice can appear a danger for persons as well as
for things, for which can appear situations bringing mate-
rial damage to things.
These headings refer to information which will assis you
in the correct use of the machine and/or accessories.
ATTENTION
NOTE
IMPORTANT
CAUTION
WARNING
DANGEROUS
26/11/99 M2GB

SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_
M
2-1
© MOSA 1.1-04/03
SYMBOLS (for all MOSA models)
STOP - Read absolutely and be duly attentive
Read and pay due attention
GENERAL ADVICE - If the advice is not
respected damage can happen to persons or
things.
HIGH VOLTAGE - Attention High Voltage.There
can be parts in voltage, dangerous to touch.
The non observance of the advice implies life
danger.
FIRE - Danger of flame or fire. If the advice is
not respected fires can happen.
HEAT - Hot surfaces. If the advice is not
respected burns or damage to things can be
caused.
EXPLOSION - Explosive material or danger of
explosion. in general. If the advice is not
respected there can be explosions.
WATER - Danger of shortcircuit. If the advice
is not respected fires or damage to persons
can be caused.
SMOKING - The cigarette can cause fire or
explosion. If the advice is not respected fires
or explosions can be caused.
ACIDS - Danger of corrosion. If the advice is
not respected the acids can cause corrosions
with damage to persons or things.
WRENCH - Use of the tools. If the advice is
not respected damage can be caused to things
and even to persons.
PRESSION - Danger of burns caused by the
expulsion of hot liquids under pressure.
PROHIBITIONS No harm for persons
Use only with safety clothing -
It is compulsory to use the personal
protection means given in equipment.
Use only with safety clothing -
It is compulsory to use the personal protection
means given in equipment.
Use only with safety protections -
It is a must to use protection means suitable for
the different welding works.
Use with only safety material -
It is prohibited to use water to quench fires on
the electric machines.
Use only with non inserted voltage -
It is prohibited to make interventions before
having disinserted the voltage.
No smoking -
It is prohibited to smoke while filling the tank
with fuel.
No welding -
It is forbidden to weld in rooms containing
explosive gases.
ADVICE No harm for persons and things
Use only with safety tools, adapted to the specific
use -
It is advisable to use tools adapted to the various
maintenance works.
Use only with safety protections, specifically suitable
It is advisable to use protections suitable for
the different welding works.
Use only with safety protections -
It is advisable to use protections suitable
for the different daily checking works.
Use only with safety protections -
It is advisable to use all protections while
shifting the machine.
Use only with safety protections -
It is advisable to use protections suitable for
the different daily checking works.and/or of
maintenance.
26/11/99 M2-1GB
ACCES FORBIDDEN to non authorizad peaple.

INSTALLATION AND ADVICE BEFORE USE GE_, MS_, TS_
M
2-5
© MOSA 1.0-06/00
Stop engine when fueling
ENGINE
CHECKING BOARD
Do not touch electric devices if you
are barefoot or with wet clothes.
Always keep off leaning surfaces
during work operations
Static electricity can demage the
parts on the circuit.
An electric shock can kill
The installation and the general advice concerning the operations, are finalized to the correct use of the
machine, in the place where it is used as generator group and/or welder.
☞FIRST AID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas
or whatever event which may cause serious injuries or death, predispose the first aid in accordance with
the ruling labour accident standards or of local instructions.
Skin contact
Eyes contact
Ingestion
Suction of liquids from
lungs
Inhalation
Wash with water and soap
Irrigate with plenty of water, if the irritation persists contact a specialist
Do not induce vomit as to avoid the intake of vomit into the lungs, send for a doctor
If you suppose that vomit has entered the lungs (as in case of spontaneous vomit) take the
subject to the hospital with the utmost urgency
In case of exposure to high concentration of vapours take immediately to a non polluted zone
the person involved
☞FIRE PREVENTION. In case the working zone,for whatsoever cause goes on fire with flames liable to
cause severe wounds or death, follow the first aid as described by the ruling norms or local ones.
Appropriated
Not to be used
Other indications
Particular protection
Useful warnings
Carbonate anhydride (or carbon dioxyde) powder, foam, nebulized water
Avoid the use of water jets
Cover eventual shedding not on fire with foam or sand, use water jets to cool off the
surfaces close to the fire
Wear an autorespiratory mask when heavy smoke is present
Avoid, by appropriate means to have oil sprays over metallic hot surfaces or over electric
contacts (switches,plugs,etc.). In case of oil sprinkling from pressure circuits, keep in
mind that the inflamability point is very low.
EXTINCTION MEANS
WARNING CAUTION
DANGEROUS
WARNING
THE MACHINE MUST NOT BE USED IN AREAS WITH
EXPLOSIVE ATMOSPHERE
10/06/00 M2-5I
Do not smoke, avoid flames, sparks or electric tools when fueling.
Unscrew the cap slowly to let out the fuel vapours.
Slowly unscrew the cooling liquid tap if the liquid must be topped up.
The vapor and the heated cooling liquid under pressure can burn face, eyes, skin.
Do not fill tank completely.
Wipe up spilled fuel before starting engine.
Shut off fuel of tank when moving machine (where it is assembled).
Avoid spilling fuel on hot engine.
Sparks may cause the explosion of battery vapours

PRECAUTION (ENGINE DRIVEN WELDER) GE_, MS_, TS_
M
2-5-1
© MOSA 1.0-03/00
INSTALLATION AND ADVICE BEFORE USE
The operator of the welder is responsible for the security of the people who work with the welder and for those in the
vicinity.
The security measures must satisfy the rules and regulations for engine driven welders.
The information given below is in addition to the local security norms.
Estimate possible electromagnetic problems in the work area taking into account the following indications.
1. Telephonic wirings and/or of communication, check wirings and so on, in the immediate vicinity.
2. Radio and television receptors and transmettors.
3. Computer and other checking devices.
4. Critical devices for safety and/or for industrial checks.
5. Peapol who, for instance, use pace-maker, hearing-aid for deaf or something and else.
6. Devices used for rating and measuring.
7. The immunity of other devices in the operation area of the welder. Make sure that other used devices are
compatible. If it is the case, provide other additional measures of protection.
8. The daily duration of the welding time.
ATTENTION
Make sure that the area is safe before starting any welding operation.
➠Do not touch any bare wires, leads or contacts as they may be live and there is danger of electric shock
which can cause death or serious burns. The electrode and welding cables, etc. are live when the unit is
operating.
➠Do not touch any electrical parts or the electrode while standing in water or with wet hands, feet or clothes.
➠Insulate yourself from the work surface while welding. Use carpets or other insulating materials to avoid
physical contact with the work surface and the floor.
➠Always wear dry, insulating glovers, without holes, and body protection.
➠Do not wind cables around the body.
➠Use ear protections if the noise level is high.
➠Keep flamable material away from the welding area.
➠Do not weld on containers which contain flamable material.
➠Do not weld near refuelling areas.
➠Do not weld on easily flamable surfaces.
➠Do not use the welder to defrost (thaw) pipes.
➠Remove the electrode from the electrode holder, when not welding.
➠Avoid inhaling fumes by providing a ventilation system or, if not possible, use an approved air breather.
➠Do not work in closed areas where there is no fresh air flow.
➠Protect face and eyes (protective mask with suitable dark lens and side screens), ears and body (non-
flamable protective clothers).
30/03/00 M2-5GB

INSTALLATION AND ADVICE
M
2.6
© MOSA REV.1-06/07
INSTALLATION AND ADVICE BEFORE USE
GASOLINE ENGINES
■Use in open space, air swept or vent exhaust gases,
which contain the deathly carbone oxyde, far from
the work area.
DIESEL ENGINES
■Use in open space, air swept or vent exhaust gases
far from the work area.
POSITION
Place the machine on a level surface at a distance of at
least 1,5 m from buildings or other plants.
Check that the air gets changed completely and the hot
air sent out does not come back inside the set so as to
cause a dangerous increase of the temperature.
☞Make sure that the machine does not move during
the work: block it possibly with tools and/or devices
made to this purpose.
Maximum leaning of the machine (in case of dislevel)
26/11/99 M2-6GB
1,5 m
1,5 m
1,5 m
GAS DI SCARICO
EXHAUST OUTPUT
MOVES OF THE MACHINE
☞At any move check that the engine is off, that there
are no connections with cables which impede the
moves.
PLACE OF THE MACHINE
ATTENTION
For a safer use from the operator DO NOT
fit the machine in locations with high risk of
flood.
Please do not use the machine in weather
conditions which are beyond IP protection
shown both in the data plate and on page
named "technical data" in this same manual.

UNPACKING GE_, MS_, TS_
M
3
© MOSA 1.1-02/04
NOTE
☞Be sure that the lifting devices are: correctly mounted,
adequate for the weight of the machine with it’s
packaging, and conforms to local rules and regula-
tions.
When receiving the goods make sure that the prod-
uct has not suffered damage during the transport,
that there has not been rough handling or taking
away of parts contained inside the packing or in the
set.
In case you find damages, rough handling or ab-
sence of parts (envelopes, manuals, etc.), we ad-
vise you to inform immediately our Technical Ser-
vice.
For eliminating the packing materials, the User
must keep to the norms in force in his country.
1) Take the machine (C) out of the shipment packing.
Take out of the envelope (A) the user’s manual (B).
2) Read: the user’s manual (B), the plates fixed on the
machine, the data plate.
30/03/00 M3GB

TRANSPORT AND DISPLACEMENTS COVERED UNITS GE_, MS_, TS_
M
4-1
© MOSA 1.0-01/01
NOTE
In case you should transport or move the machine, keep to the instructions as per the figures.
Make the transportation when the machine has no petrol in its tank, no oil in the engine and and electrolyte in the
battery.
Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and
conform to local rules and regulations.
Only authorized persons involved in the transport of the machine should be in the area of movement.
DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION.
IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE (model with no
CTM accessory).
If you did not keep to the instructions, you could damage the structure of the machine.
15/01/01 M4GB
Weight max. per person: 35 kg
Total max. weight; 140 kg

ASSEMBLY
CTM 6/6UK
CTM 6/2
CTM 200© MOSA 1.1-01/04
M
6
PB1
PB2
PB3
21/05/03 M6GB
Note : Lift the machine and assemble the parts as shown in the drawing
The CTM accessory cannot be removed from the machine and used separately (actioned manually or
following vehicles) for the transport of loads or anyway for used different from the machine movements.
CTM 200
CTM 6/2
CTM 6/6UK
PB1
PB2
PB3
ATTENTION
GE 7000 BS/GS
GE 6000 DS/GS
GE 6000 DES/GS
GE 7500 BS/GS
GE 6500 DS/GS
GE 6500 DES/GS
CTM 200
CTM 6/2
CTM 6/6UK
CTM 200
CTM 6/2
CTM 6/6UK
C
A
B
C
A
B
145 mm
310 mm
400 mm
205 mm
400 mm
400 mm

SETTING-UP THE UNIT (GASOLINE ENGINES) GE_, MS_, TS_
M
25
© MOSA REV.1-09/06
LIVELLO
OPERATIVO
ASTINA LIVELLO
OLIO
MAX
MIN
LUBRICANT
Check the level of the engine oil using the
(appropriate oil dipstick: the level should
be between the minimum and maximum
marks.
lf necessary, add more oil through the appropriate
inlet
Fill the air filter using the same oil up to the level
indicated on the filter (machine with oil bath air
filter).
OIL RECOMMENDED
MOSA advises to choose AGIP for the type of oil.
Please keep to the label put on the engine for the
recommended products.
☞
NOTE: before starting and switching off, see
instructions in the engine owner’s manual
herewith attached.
FUEL
Check the level of fuel in the tank and, if necessary,
add more standard gasoline of any type you can
buy (e.g. 84-96 ON).
If during the filling of the tank some
gasoline is accidentally spilled around
the engine chassis, clean it immediately
before starting up the engine.
ENGINE WITH OIL ALERT DEVICE
The OIL ALERT device will stop the engine in case
of no oil or insufficient amount of oil in the engine.
In case one tries to start the engine with oil below
the minimum level, the warning light (when
assembled) will light and the device will not allow
starting.
CLEANING OF DRY AIR FILTER
See page M43.
GROUND CONNECTION
☞lt is obligatory to connect the ground
connection point (12) by means of a sure
efficient cable (please follow the installation local
rules and/or regulations in force) in order to
integrate or ensure the working of various
electric protection devices referring to the
several distribution systems TN.
The unit can be started only when the above
operations have been correctly performed.
17/05/01 M25-GB
BATTERY WITHOUT MAINTENANCE
Connect the cable + (positive)
to the pole + (positive) of the
battery (after having taken
away the protection), by
properly tightening the clamp.
Check the state of the battery
from the colour of the warning light which is in the
upper part.
- Green colour: battery OK
- Black colour: battery to be recharged
- White colour: battery to be replaced
DO NOT OPEN THE BATTERY.

STARTING THE ENGINE (GASOLINE ENGINES) GE_, MS_, TS_
M
26
© MOSA REV.0-06/99
Do not alter the primary conditions of regulation
and do not touch the sealed parts.
NOTE
Check daily
ENGINES WITH ELECTRIC START
Ilnsert the electric protection device (D-Z2-N2) lever
towards above and, where mounted, check the
isolation monitor (A3) see page M37 -
Check the battery connection with the respective
terminals (+) (-).
Open the gosoline cock; use the starter if the engíne
is cold and the temperature is low.
Introduce the key (Q1), turn it
clockwise completely, leaving it as
soon as the engine starts and/or the
push button (32) (models without key)
leaving it as soon as the engine starts.
☞NB.: for safety reason the key must be kept
by qualified personel.
Once the engine is started, with the starter off, let it
turn for a few minutes before drawing the load.
Accelerate the machine by means of the right lever
(16), when it is assembled.
ENGINE WITH NO ELECTRIC START
lnsert the electric protection device (D-Z2-N2) lever
towards above and, where mounted, check the
isolation monitor (A3) see page M37-
Open the gasoline cock; use the starter if the engine
is cold and the temperature is low.
Hold the starting handle firmly.
OFF ON
START
RUNNING-IN
During the first 50 hours of operation, do not use
more than 60% of the maximum output power of
the unit and check the oil level frequently. , in any
case please stick to the rules given in the engine
use manual.
CAUTION
If the engine fails to start, do not insist for at least
15 seconds.
Space the further operations waiting for at least 4
minutes.
CAUTION
Pull the rope hard and fast. Pull it
all the way out. Use two hands if
necessary.
Then returning it slowly.
14/06/99 M25-GB
Once the engine is started, with the starter off, let it
turn for a few minutes before drawing the load.
Accelerate the machine by means of the right lever
(16), when it is assembled.
EMERGENCY START
(wlth rope)
In the versions with electric start, in case of need, it
is possible to start the engine with the rope.

STOPPING THE ENGINE (GASOLINE ENGINE) GE_, MS_, TS_
M
27
© MOSA REV.0-06/99
☞Before stopping the engine it is compulsory to
effect the following operations:
- stop to draw three/single-phase current from the
auxiliary sockets.
- stop to draw power from the welding sockets
(only for TS models).
ENGINES WITH ELECTRIC START
☞Make sure that the machine is not under load.
Wait for a few minutes to allow the engine to cool
down, anyway follow the instructions contained in
the engine manual.
Shut the gasoline cock.
Take out the key (Q1), turning it counter
clockwise (when assembled) or
pressing the stop button (32) until the
engine stops.
☞NB.: for safety reason the key must be kept
by qualified personel.
ENGINES WITHOUT ELECTRIC START
☞Make sure that the machine is not under load.
Wait for a few mìnutes to allow the engine to cool
down, take however into consideration the
prescriptions given in the engine use manual.
Shut the gasoline cock.
Set the engine switch (32) to the OFF position.
OFF ON
START
14/06/99 M25-GB

CONTROLS LEGENDE GE_, MS_, TS_
M
30
© MOSA 1.0-05/01
4A Hydraulic oil level light
9 Welding socket ( + )
10 Welding socket ( - )
12 Earth terminal
15 A.C. socket
16 Accelerator lever
17 Feed pump
19 48V D.C. socket
22 Engine air filter
23 Oil level dipstick
24 Engine oil reservoir cap
24A Hydraulic oil reservoir cap
24B Water filling cap
25 Fuel prefilter
26 Fuel tank cap
27 Muffler
28 Stop control
29 Engine protection cover
30 Engine cooling/alternator fan belt
31 Oil drain tap
31A Hydraulic oil drain tap
31B Water drain tap
31C Exhaust tap for tank fuel
32 Button
33 Start button
34 Booster socket 12V
34A Booster socket 24V
35 Battery charge fuse
36 Space for remote control
37 Remote control
42 Space for E.A.S.
42A Space for PAC
47 Fuel pump
49 Electric start socket
54 Reset button PTO HI
55 Quick coupling m. PTO HI
55A Quick coupling f. PTO HI
56 Hydraulic oil filter
59 Battery charger thermal switch
59A Engine thermal switch
59B Aux current thermal switch
59C Supply thermal switch wire feeder-42V
59D Pre-heater (spark plug) thermal switch
59E Supply thermal switch oil/water heather
59F Electropump thermal switch
63 No load voltage control
66 Choke control
67A Auxiliary / welding current control
68 Cellulosic electrodes control
69A Voltmeter relay
70 Warning lights
71 Selecting knob
72 Load commut. push button
73 Starting push button
74 Operating mode selector
75 Power on warning light
76 Display
79 Wire connection unit
86 Selector
86A Setting confirmation
87 Fuel valve
88 Oil syringe
A3 Insulation monitoring
A4 Button indicating light 30 l/1' PTO HI
B2 Engine control unit EP2
B3 E.A.S. connector
B4 Exclusion indicating light PTO HI
B5 Auxiliary current push button
C2 Fuel level light
C3 E.A.S. PCB
C6 Control unit for generating sets QEA
D Ground fault interrupter ( 30 mA )
D1 Engine control unit and economiser EP1
D2 Ammeter
E2 Frequency meter
F Fuse
F3 Stop switch
F5 Warning light, high temperature
F6 Arc-Force selector
G1 Fuel level transmitter
H2 Voltage commutator
H6 Fuel electro pump
I2 48V A.C. socket
I3 Welding scale switch
I4 Preheating indicator
I5 Y/▲switch
I6 Start Local/Remote selector
L A.C. output indicator
L5 Emergency button
L6 Choke button
M Hour counter
M1 Warning level light
M2 Contactor
M5 Engine control unit EP5
M6 CC/CV switch
N Voltmeter
N1 Battery charge warning light
N2 Thermal-magnetic circuit breaker/Ground fault interrupter
N5 Pre-heat push-button
N6 Connector - wire feader
O1 Oil pressure warning light/Oil alert
P Welding arc regulator
Q1 Starter key
Q3 Derivation box
Q4 Battery charge sockets
Q7 Welding selector mode
R3 Siren
S Welding ammeter
S1 Battery
S3 Engine control unit EP4
S6 Wire feeder supply switch
S7 Plug 230V singlephase
T Welding current regulator
T4 Dirty air filter warning light/indicator
T5 Earth leakage relay
T7 Analogic instrument V/Hz
U Current trasformer
U3 R.P.M. adjuster
U4 Polarity inverter remote control
U5 Relase coil
U7 Engine control unit EP6
V Welding voltage voltmeter
V4 Polarity inverter control
V5 Oil pressure indicator
W1 Remote control switch
W3 Selection push button 30 l/1' PTO HI
W5 Battery voltmeter
X1 Remote control socket
Y3 Button indicating light 20 l/1' PTO HI
Y5 Commutator/switch, serial/parallel
Z2 Thermal-magnetic circuit breaker
Z3 Selection push button 20 l/1' PTO HI
Z5 Water temperature indicator
10/05/01 M30-GB

Comandi
Controls
Commandes
TS 200 BS/EL P - GE 6000 BS
M
31
© MOSA 1.0-12/00
06/12/00 23312-I
E
D
NL
Bedienelemente
TS 200 BS GE 6000 BS

USE AS WELDER TS
M
34
© MOSA 1.0-04/04
This symbol (Norm EN 60974-1 security
standards for arc welders ) signifies that
the welder can be used in areas with
increased risk of electrical shock.
The sockets, after the machine is started (see
pages M21-26), also with no cables, are anyway
under voltage.
ATTENTION
The areas, access of which is forbiden to
unqualified personel, are:
- the control switchboard (front) - the exhaust of
the endothermic engine - the welding process.
ATTENTION
To reduce the risk of electromagnetic
interferences, use the minimum lenght of welding
cables and keep them near and down (ex. on the
floor).
The welding operations must take place far from
any sensitive electronic device.Make sure that
the unit is earthed. (see M20 and/or M25). In
case the interference should last, adapt further
disposition,such as: move the unit, use screened
cables, line filters, screen the entire work area.
In case the above mentioned operations are non
sufficient, please contact our Thechnical
Assistance Service.
ATTENTION
Check at the beginning of any work the electric
parameters and/or the control placed on the front.
Make sure that the ground connection (12) is efficent
(keep to installation local rules and/or to national
laws), in order to integrate or ensure the working of
varius electric protection devices referring to the
several distribution system TT/TN/IT, operation
unnecessary for machine with isometer.
Fully insert the welding cable plugs into the
corresponding sockets (“only gauging”, 9+/10-)
turnning them clockwise to lock them in position.
MACHINES WITH E.V. PROTECTION
Accelerate the engine at max. with the accelerator
lever (16).See page M 39.
MACHINE WITH E.P.2 PROTECTION (B2)
Accelerate the engine at max. with the accelerator
lever (16) (when assebled).
See page M 39
MACHINE WITH E.P.1 PROTECTION (D1)
See page M 39.1
REMOTE CONTROL TC…
See page M 38
WELDING CURRENT REGULATOR
Position welding current adjusting
knob (T) in correspondance of the
chasen current value, so as to
obtain the necessary amperage,
taking into acount the diameter and
the type of the electrode.
For technical data see page M52
With a welding cable length up to 20 m is
suggested a section of 35 mm²; wìth longer
cables a bigger section is required.
CAUTION
ONLY GOUGING
☞Make sure that the ground clamp ,whose cable
must be connected to the + or - terminal,
depending on the type of electrode, makes a
good connection and is near to the welding
position.
Pay attention to the two polarities of the welding
circuit, which must not come in electric contact
between themselves.
When using the welder for air arc gouging
connect the ground lead to the - socket and
the gouging lead to the socket marked "only
gouging" (if present).
PUSH AND
TWIST
06/04/04 M34-GB