MOTO GUZZI V11 SPORT MY 2003 Instruction manual

WORKSHOP MANUAL
WERKSTATTHANDBUCH
ONDERHOUDS-EN
REPARATIEHANDBOEK

I
MOTO GUZZI S.p.A.
Via Parodi, 57 23826 Mandello del Lario
TECHNICAL PUBBLICATIONS / TECHNISCHE VERÖFFENTLICHUNGEN / TECHNISCHE UITGAVEN
Cod. 01 92 01 80
Impianto DECA Ravenna
04/03
The contents of this Manual is not binding and Moto Guzzi reserves the right to make alterations, if and
when required, of components, accessories, tooling, etc. which are deemed expendient for the purpose
of improvement or, for any technical - commercial requirement, or in order to comply with law provision
in the different countries, without however undertaking to promptly up-date this Manual.
Der Inhalt dieses Handbuchs ist unverbindlich. Moto Guzzi behält sich daher das Recht vor,
Änderungen an Teilen, Zubehörteilen, Ausrüstungen usw. anzubringen, falls sich diese als notwendig
erweisen solten. um Verbesserungen auszuführen, technischen bzw. verkaufstechnischen Ansprüchen
nachzukommen order um die Kriterien der Gesetzgebungen der einzelnen Länder zu erfüllen, ohne daß
das Handbuch umgehend überarbeitet werden muß.
De inhoud van dit handboek is niet bindend en de firma Moto Guzzi behoudt zich dan ook het recht voor,
indien dit nodig mocht zijn, om door haar wenselijk geachte wijzigingen aan onderdelen, accessoires,
hulpstukken e.d. aan te brengen teneinde naar verbetering van de producten te streven of naar
aanleiding van welke noodzaak van technische of commerciële aard dan ook of met het oog op
aanpassing aan de wettelijke eisen van de verschillende landen zonder echter verplicht te zijn dit
handboek tijdig te updaten.

II
V11 SPORT MY 2003
V11 ROSSO CORSA
V11 LEMANS MY 2003

III
V11 CAFE’ SPORT
V11 BALLABIO

I
INDEX FOR THE SECTIONS
ABSCHNITTSINDEX
INHOUD VAN DESECTIES

II
V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO VARIANTS
SEC. A GENERAL INFORMATION
1HOW TO CONSULT THIS MANUAL ................ 2
2ABBREVIATIONS AND SYMBOLS................... 2
3GENERAL SAFETY REGULATIONS................ 4
4RULES FOR MAINTENANCE PROCEDURES 4
5WARRANTY...................................................... 6
SEC. B MODEL FEATURES
1IDENTIFICATION DATA .................................... 2
2LUBRICANTS AND REFILLING ....................... 2
3TECHNICAL SPECIFICATIONS ....................... 4
4TIGHTENING TORQUES ............................... 12
5SPECIFIC TOOLS .......................................... 15
SEC. C CONTROL AND USE OF THE MORBIKE
1PRELIMINARY TESTS ..................................... 2
2ENGINE IGNITION ........................................... 4
3ENGINE WARMING-UP ................................... 4
4ENGINE RUNNING .......................................... 4
5STOPPING THE ENGINE................................. 6
6PARKING .......................................................... 6
7ADJUSTMENTS AND REGULATIONS............. 8
8PREPARATION FOR LONG PERIODS AT
REST............................................................... 16
9CLEANING THE MOTORBIKE ....................... 18
SEC. D SCHEDULED MAINTENANCE
1SCHEDULED MAINTENANCE - TABLE .......... 2
2MAINTENANCE PROCEDURES ..................... 4
SEC. E TRIMMINGS
1WING MIRRORS .............................................. 2
2FRONT AND REAR MUD GUARDS ................. 4
3SADDLE COVER / SIDE PANELS/ REAR
FAIRING ............................................................ 6
4SADDLE.......................................................... 10
SEC. F WHEEL PARTS
1FRONT WHEEL ................................................ 2
2REAR WHEEL .................................................. 8
3WHEEL OVERHAUL....................................... 12
4FRONT HYDRAULIC BRAKE ......................... 18
5REAR HYDRAULIC BRAKE ........................... 24
6FRONT FORK ................................................. 28
7REAR SWING ARM ........................................ 40
8REAR SHOCK-ABSORBER ........................... 44
9STEERING SHOCK ABSORBER ................... 46
10 TIRES ............................................................. 46

III
VARIANTEN V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO
VARIANTEN V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO
ABS. A ALLGEMEINE INFORMATIONEN
1BENUTZUNG DIESES HANDBUCHS.............. 3
2ABKÜRZUNGEN UND SYMBOLE ................... 3
3ALLGEMEINE SICHERHEITSREGELN ........... 5
4REGELN FÜR DIE WARTUNGSARBEITEN .... 5
5 GARANTIE........................................................ 7
ABS. B MODELLEIGENSCHAFTEN
1 IDENTIFIKATIONSDATEN................................ 3
2SCHMIERUNG UND FÜLLMENGEN ............... 3
3TECHNISCHE DATEN ...................................... 5
4 ANZUGSMOMENTE....................................... 13
5SPEZIALWERKZEUGE .................................. 15
ABS. C KONTROLLE UND GEBRAUCH DES
MOTORRADS
1ERSTE KONTROLLEN..................................... 3
2STARTEN DES MOTORS ................................ 5
3ANWÄRMEN DES MOTORS............................ 5
4MOTOR IN BETRIEB........................................ 5
5ABSTELLEN DES MOTORS ............................ 7
6PARKEN............................................................ 7
7 EINSTELLEN .................................................... 9
8VORBEREITUNG WEGEN LÄNGEREN
STILLSTANDS ................................................ 17
9REINIGUNG DES MOTORRADS ................... 19
ABS. D REGELMÄSSIGE WARTUNG
1TABELLE WARTUNGSPLAN ........................... 3
2WARTUNGSARBEITEN ................................... 5
ABS. E TRIMMINGS
VERKLEIDUNG .......................................................... 1
1 SPIEGEL........................................................... 3
2VORDERES UND HINTERES SCHUTZBLECH
5
3SITZABDECKUNG / KLEINE SEITENTEILE /
HECKTEIL ........................................................ 7
4 SITZ ................................................................ 11
ABS. F RÄDERTEILE
1 VORDERRAD ................................................... 3
2 HINTERRAD ..................................................... 9
3ÜBERHOLUNG DER RÄDER ........................ 13
4HYDRAULISCHE VORDERRADBREMSE..... 19
4VOORSTE HYDRAULISCHE REM ................ 19
5HYDRAULISCHE BREMSE HINTEN ............. 25
6VORDERE GABEL ......................................... 28
7HINTERE SCHWINGE ................................... 41
8HINTERER STOSSDÄMPFER ....................... 45
9LENKUNGSSTOSSDÄMPFER....................... 47
10 REIFEN ........................................................... 47
SEC. A ALGEMENE INLICHTINGEN
1HOE MOET DEZE HANDLEIDING
GERAADPLEEGD WORDEN ........................... 3
2AFKORTINGEN EN SYMBOLEN ..................... 3
3ALGEMENE VEILIGHEIDSREGELS ................ 5
4REGELS VOOR DE ONDERHOUDS-
OPERATIES ...................................................... 5
5 GARANTIE........................................................ 7
SEC. B KARAKTERISTIEKEN MODEL
1GEGEVENS VOOR DE IDENTIFICATIE .......... 3
2SMEERPRODUCTEN EN TANKEN ................ 3
3TECHNISCHE GEGEVEN ................................ 5
4AANDRAAIMOMENTEN ................................. 14
5SPECIFIEKE UITRUSTING ............................ 15
SEC. C CONTROLE EN GEBRUIK VAN DE MOTOR-
FIETS
1PRELIMINAIRE CONTROLES ......................... 3
2START VAN DE MOTOR .................................. 5
3VERWARMING VAN DE MOTOR.................... 5
4MOTOR IN WERKING ...................................... 5
5STILSTAND VAN DE MOTOR .......................... 7
6PARKEREN....................................................... 7
7REGISTRATIES EN REGELINGEN ................. 9
8VOORBEREIDING VOOR EEN LANGE INACTI-
VITEIT ............................................................. 17
9SCHOONMAAK VAN DE MOTORFIETS ....... 19
SEC. D PERIODIEK ONDERHOUD
1TABEL PERIODIEK ONDERHOUD .................. 3
2MAINTENANCE PROCEDURES ..................... 4
SEC. E KLEDING
1 SPIEGELTJES .................................................. 3
2VOORSTE EN ACHTERSTE SPATBORD........ 5
3ZADELBEDEKKING / LATERALE FLANKEN /
ACHTERSTE ACHTEREND ............................. 7
4 ZADEL ............................................................ 11
SEC. F WIELINSTALLATIES
1VOORWIEL ....................................................... 3
2ACHTERWIEL ................................................... 9
3REVISIE WIELEN ........................................... 13
4VOORSTE HYDRAULISCHE REM ................ 19
5ACHTERSTE HYDRAULISCHE REM ............ 25
6VOORSTE GAFFEL ........................................ 28
7ACHTERSTE VORK ....................................... 41
8ACHTERSTE SCHOKBREKER ...................... 45
9SCHOKBREKER VAN STURING ................... 47
10 BANDEN ......................................................... 47

IV
V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO VARIANTS
SEC. G CONTROLS
1HYDRAULIC CLUTCH AND FRONT
BRAKE CONTROL ........................................... 2
2GEARBOX CONTROL...................................... 2
3REAR BRAKE CONTROL ................................ 4
4ACCELERATOR /STARTER CONTROL .......... 6
SEC. H CHASSIS
1 STEERING........................................................ 2
2 HALF-HANDLEBARS ....................................... 4
3FOOT RESTS ................................................... 6
4SIDE STAND ..................................................... 6
5CHASSIS DIMENSIONS .................................. 8
SEC. I FUEL SYSTEM
1GENERAL DESCRIPTION OF THE SYSTEM . 2
2SYSTEM COMPONENTS ................................ 2
3TANK “5” ........................................................... 6
4ELECTRICAL FUEL PUMP “1” ......................... 8
5FUEL FILTER “2” ............................................ 10
6ELECTRO-INJECTORS “3” ............................ 10
7PRESSURE ADJUSTER “4” ........................... 12
8AIR FILTER BOX “1” ....................................... 16
9THROTTLE BODY “2”..................................... 18
10 BATTERY “1” .................................................. 22
11 STARTER SWITCH “2” ................................... 22
12 RELAY “3” ....................................................... 24
13 ECU I.A.W. 15 M “4” ...................................... 26
14 AIR TEMPERATURE SENSOR “5”................. 28
15 OIL SENSOR TEMPERATURE “6” ................. 28
16 R.P.M. AND T.D.C. SENSOR “7” ..................... 30
17 COILS “8” ........................................................ 32
18 THROTTLE POSITION POTENTIOMETER
“9”.................................................................... 34
19 OPERATING STAGES .................................... 36
20 DIAGNOSTICS ............................................... 40
21 FUEL VAPOUR PURIFICATION AND
RECIRCULATION SYSTEM
(USA, SGP, CAN)............................................ 56
SEC. L EXHAUST SYSTEM
1SYSTEM FEATURES ....................................... 2
2 SILENCERS...................................................... 2
3EXHAUST PIPES.............................................. 4
4EXPANSION CHAMBER .................................. 6
SEC. M ENGINE
1GENERAL RULES FOR ENGINE OVERHAUL 2
2ENGINE UNIT REMOVAL - INSTALLATION .... 2
3LUBRICATION SYSTEM .................................. 6
4HEADS AND TIMING SYSTEM ...................... 18
5CYLINDERS AND PISTONS .......................... 46
6CLUTCH ......................................................... 50
7ALTERNATOR ................................................ 58
8KRANK SHAFT AND CONNECTING RODS .. 62

V
VARIANTEN V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO
VARIANTEN V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO
ABS. G SCHALTUNGEN
1SCHALTUNG HYRDRAULIKKUPPLUNG
UND VORDERRADBREMSE ........................... 3
2 GETRIEBESCHALTUNG .................................. 3
3SCHALTUNG DER HINTERRADBREMSE ...... 5
4GAS- / STARTERSCHALTUNG ........................ 7
ABS. H RAHMEN
1 LENKUNG......................................................... 3
2 HALBLENKER .................................................. 5
3 USSRASTEN .................................................... 7
4 SEITENSTÄNDER ............................................ 7
5RAHMENABMESSUNGEN .............................. 9
ABS. I FUEL SYSTEM
1ALLGEMEINE BESCHREIBUNG DER
ANLAGE ........................................................... 3
2ZUSAMMENSETZUNG DER ANLAGE ............ 3
3KRAFTSTOFFTANK “5” .................................... 7
4ELEKTRISCHE KRAFTSTOFFPUMPE “1” ...... 9
5KRAFTSTOFFFILTER “2” ............................... 11
6ELEKTROEINSPRITZVENTILE “3” ................ 11
7DRUCKREGLER “4” ....................................... 13
8LUFTFILTERGEHÄUSE “1” ............................ 17
9KLAPPENKÖRPER “2” ................................... 19
10 BATTERIE “1” ................................................. 23
11 ZÜNDUNGSSCHALTER “2” ........................... 23
12 RELAIS “3” ...................................................... 25
13 ELEKTRONISCHES STEUERGERÄT
I.A.W. 15 M “4” ............................................... 27
14 LUFTTEMPERATURFÜHLER “5” ................... 29
15 ÖLTEMPERATURFÜHLER “6” ....................... 29
16 MOTORDREHZAHLSENSOR UND OT “7” .... 31
17 SPULEN “8” .................................................... 33
18 POTENTIOMETER DROSSELPOSITION “9” 35
19 BETRIEBSPHASEN ....................................... 37
20 DIAGNOSE ..................................................... 41
21 REINIGUNGS- UND RÜCKFÜHRSYSTEM
DER BENZINDÄMPFE (USA, SGP, CAN) ...... 57
ABS. L AUSPUFFANLAGE
1MERKMALE DER ANLAGE .............................. 3
2 SCHALLDÄMPFER .......................................... 3
3 AUSPUFFROHRE ............................................ 5
4 EXPANSIONSKAMMER ................................... 7
ABS. M MOTOR
1 ALLGEMEINE RICHTLINIEN FÜR DIE
ÜBERHOLUNG DES MOTORS....................... 3
2AUSBAU - EINBAU DES
MOTORAGGREGATS ...................................... 3
3 SCHMIERUNGSSYSTEM ................................ 7
4ZYLINDERKÖPFE UND STEUERUNG.......... 19
5ZYLINDER UND KOLBEN .............................. 47
6KUPPLUNG .................................................... 51
7LICHYMASCHINE UND SCHWUNGRAD ...... 59
8KURBELWELLE UND PLEUELSTANGEN ..... 63
SEC. G BEDIENINGEN
1HYDRAULISCHE BEDIENING KOPPELING EN
VOORSTE REM ............................................... 3
2BEDIENING VERSNELLING ............................ 3
3BEDIENING ACHTERSTE REM ....................... 5
4BEDIENING GASPEDAAL/STARTER .............. 7
SEC. H CHASSIS
1 STUUR .............................................................. 3
2HALVE STUURELEMENTEN ........................... 5
3 VOETPLANK .................................................... 7
4LATERAAL ONDERSTEL ................................. 7
5AFMETINGEN CHASSIS.................................. 9
SEC. I VOEDINGSINSTALLATIES
1ALGEMENE BESCHRIJVING INSTALLATIE ... 3
2SAMENSTELLING VAN DE INSTALLATIE ....... 3
3TANK “5” ........................................................... 7
4ELEKTRISCHE POMP BRANDSTOF”1" .......... 9
5FILTER BRANDSTOF “2” ............................... 11
6ELEKTROINJECTOREN “3” ........................... 11
7DRUKREGELAAR “4” ..................................... 13
8KAST LUCHTFILTER “1” ................................ 17
9SMOORKLEPLICHAAM “2” ............................ 19
10 ACCU “1” ........................................................ 23
11 AAN-/UIT-SCHAKELAAR VAN
ONTSTEKING”2" ............................................ 23
12 RELAIS “3” ...................................................... 25
13 ELEKTRONISCHE CENTRALE EENHEID
I.A.W. 15 M “4” ............................................... 27
14 SENSOR TEMPERATUUR LUCHT “5” .......... 29
15 SENSOR TEMPERATUUR OLIE “6” .............. 29
16 SENSOR AANTAL MOTORTOEREN EN
P.M.S. “7” ........................................................ 31
17 BOBINES “8” ................................................... 33
18 POTENTIOMETER STAND SMOORKLEP “9”
35
19 FASEN VAN WERKING .................................. 37
20 DIAGNOSE ..................................................... 41
21 SYSTEEM VOOR ZUIVERING EN
HERCIRCULATIE BENZINEDAMPEN
(USA, SGP, CAN)............................................ 57
SEC. L AFVOERINSTALLATIE
1KARAKTERISTIEKEN INSTALLATIE ............... 3
2 GELUIDDEMPERS ........................................... 3
3 AFVOERBUIZEN .............................................. 5
4 EXPANSIEKAMER............................................ 7
SEC. M MOTOR
1ALGEMENE NORMEN VOOR DE REVISIE
VAN DE MOTOR............................................... 3
2VERWIJDERING - INSTALLATIE
AANDRIJFGROEP ........................................... 3
3 SMEERSYSTEEM ............................................ 7
4KOPPEN EN DISTRIBUTIE............................ 19
5CILINDERS EN ZUIGERS .............................. 47

VI
V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO VARIANTS
SEC. N GEARBOX
1MAIN FEATURES ............................................. 2
2REMOVAL AND INSTALLATION ...................... 2
3 DISASSEMBLY ................................................. 4
4REASSEMBLY ................................................ 16
SEC. O REAR TRANSMISSION HOUSING AND
SHAFT
1REAR TRANSMISSION HOUSING .................. 2
2TRANSMISSION SHAFT .................................. 8
SEC. P ELECTRICAL SYSTEM
1ELECTRICAL SYSTEM DESCRIPTION........... 2
2BATTERY .......................................................... 8
3STARTER MOTOR ......................................... 12
4LIGHT AND ACOUSTIC SYSTEMS / DASH-
BOARD / CONTROLS .................................... 14
5SIDE STAND SWITCH.................................... 30
6FUSE TERMINAL BOARD.............................. 32
7ALTERNATOR AND VOLTAGE CONTROLLER
34
SEC. Q V11 SPORT NAKED AND V11 LEMANS
VARIANTS
1IDENTIFICATION DATA .................................... 2
2TECHNICAL SPECIFICATIONS ....................... 4
3LIGHT BEAM ADJUSTMENT (LE MANS) ...... 12
4CLEANING THE WINDSCREEN .................... 14
5SCHEDULED MAINTENANCE - TABLE ........ 16
6FUEL FILTER .................................................. 18
7WING MIRRORS (LEMANS) .......................... 20
8REAR FAIRING ............................................... 22
9FAIRING (LE MANS) ...................................... 24
10 HEADLIGHT FAIRING CLEAR PLATE (LE MANS) 26
11 STEERING SHOCK ABSORBER (LE MANS) 28
12 STEERING...................................................... 30
13 HALF-HANDLEBARS ..................................... 32
14 ELECTRICAL FUEL PUMP............................. 34
15 ENGINE UNIT REMOVAL - INSTALLATION .. 36
16 LIGHT AND ACOUSTIC SYSTEMS / DASH-
BOARD / CONTROLS .................................... 40
17 FUSE TERMINAL BOARD .............................. 46
18 ELECTRICAL SYSTEM .................................. 51
SEZ. R V11 SPORT MY2003 - LEMANS
MY2003 - ROSSO CORSA - CAFÉ
SPORT - BALLABIO VARIANTS
1IDENTIFICATION DATA .................................... 2
2LUBRICANTS AND REFILLING ....................... 4
3 SPECIFICATIONS ............................................ 6
4PRELIMINARY TESTS ................................... 14
5ENGINE IGNITION ......................................... 16
6PARKING ........................................................ 18
7ÖHLINS - V11 CAFE SPORT STEERING
DAMPER......................................................... 18
8ADJUSTING THE HEADLIGHT BEAM –
V11 CAFÉ SPORT – V11 BALLABIO ....................... 18

VII
VARIANTEN V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO
VARIANTEN V11 SPORT MY2003 - LEMANS MY2003
ROSSO CORSA - CAFE SPORT - BALLABIO
ABS. N GETRIEB
1ALLGEMEINE EIGENSCHAFTEN ................... 3
2AUS- UND EINBAU .......................................... 3
3 ZERLEGUNG.................................................... 5
4ZUSAMMENSETZUNG .................................. 17
ABS. O ANTRIEBSWELLE UND-GEHÄUSE HINTEN
1ANTRIEBSGEHÄUSE HINTEN ........................ 3
2 ANTRIEBSWELLE ............................................ 9
ABS. P ELEKTROANLAGE
1BESCHREIBUNG DER ELEKTROANLAGE .... 3
2BATTERIE ......................................................... 9
3ANLASSERMOTOR........................................ 13
4LICHTANLAGE UND HUPE /
INSTRUMENTENTAFEL / SCHALTUNGEN ... 15
5SCHALTER SEITENSTÄNDER ...................... 31
6SICHERUNGSKLEMMENBRETT .................. 33
7ALTERNATOR - REGLER .............................. 35
ABS. Q VARIANTEN V11 SPORT NAKED UND
V11 LEMANS
1 IDENTIFIKATIONSDATEN................................ 3
2TECHNISCHE DATEN ...................................... 5
3 EINSTELLEN DES LICHTSTRAHLS (LE MANS) .. 13
4ANWEISUNGEN ZUR REINIGUNG DER
WINDSCHUTZSCHEIBE ................................ 15
5TABELLE WARTUNGSPLAN ......................... 17
6KRAFTSTOFFFILTER .................................... 19
7SPIEGEL (LEMANS)....................................... 21
8HECKTEILS .................................................... 23
9VERKLEIDUNG (LE MANS) ........................... 25
10 COCKPITSCHEIBE (LE MANS) ..................... 27
11 LENKUNGSSTOSSDÄMPFER (LE MANS) ... 29
12 LENKUNG....................................................... 31
13 HALBLENKER ................................................ 33
14 ELEKTRISCHE KRAFTSTOFFPUMPE .......... 35
15 AUSBAU - EINBAU DES MOTORAGGREGATS ... 37
16 LICHTANLAGE UND HUPE /
INSTRUMENTENTAFEL / SCHALTUNGEN ... 41
17 SICHERUNGSKLEMMENBRETT .................. 47
18 ELEKTROANLAGE......................................... 52
SEZ. R VARIANTEN V11 SPORT MY2003 - LE
MANS MY2003 - ROSSO CORSA -
CAFÉ SPORT - BALLABIO
1 IDENTIFIKATIONSDATEN................................ 3
2SCHMIERUNG UND FÜLLMENGEN ............... 5
3ALLGEMEINE DATENALLGEMEINE DATEN .. 7
4ERSTE KONTROLLEN................................... 15
5STARTEN DES MOTORS .............................. 17
6PARKEN ......................................................... 19
7LENKUNGSDÄMPFER ÖHLINS -
V11 CAFE SPORT ............................................... 19
8SCHEINWERFEREINSTELLUNG VOR –
V11 CAFÉ SPORT – V11 BALLABIO ....................... 19
6KOPPELING ................................................... 51
7STROOMWISSELGENERATOR EN
VLIEGWIEL..................................................... 59
8AANDRIJFAS EN DRIJFSTANGEN................ 63
SEC. N VERSNELLING
1ALGEMENE KARAKTERISTIEKEN ................. 3
2VERWIJDERING EN INSTALLATIE ................. 3
3 ONTBINDING ................................................... 5
4REASSEMBLAGE .......................................... 17
SEC. O ASEN KAST VAN ACHTERSTE OVERBREN-
GING
1KAST VAN ACHTERSTE OVERBRENGING... 3
2 OVERBRENGINGSAS ..................................... 9
SEC. P ELEKTRISCHE INSTALLATIE
1BESCHRIJVING ELEKTRISCHE
INSTALLATIE .................................................... 3
2 ACCU ................................................................ 9
3STARTMOTOR ............................................... 13
4LICHT- EN AKOESTISCHE INSTALLATIES/
DASHBOARD/ BEDIENINGEN ...................... 15
5SCHAKELAAR LATERAAL ONDERSTEL ...... 31
6KLEMBORD ZEKERINGHOUDER ................. 33
7KLEMBORD ZEKERINGHOUDER ................. 35
ABS. Q VARIANTEN V11 SPORT NAKED EN V11
LEMANS
1GEGEVENS VOOR DE IDENTIFICATIE .......... 3
2TECHNISCHE GEGEVENS ............................. 5
3REGELING LICHTBUNDEL (LE MANS) ........ 13
4VOORSCHRIFTEN VOOR HET SCHOONMA-
KEN VAN HET WINDSCHERM: ..................... 15
5TABEL PERIODIEK ONDERHOUD ................ 17
6FILTER BRANDSTOF ..................................... 19
7SPIEGELTJES (LEMANS) .............................. 21
8ACHTERSTE ACHTEREND ........................... 23
9KUIP (LE MANS)............................................. 25
10 KOPLAMPKAP (LE MANS) ............................ 27
11 SCHOKBREKER VAN STURING (LE MANS) ... 29
12 STUUR ............................................................ 31
13 HALVE STUURELEMENTEN ......................... 33
14 ELEKTRISCHE POMP BRANDSTOF ............ 35
15 VERWIJDERING - INSTALLATIE
AANDRIJFGROEP ......................................... 37
16 LICHT- EN AKOESTISCHE INSTALLATIES/
DASHBOARD/ BEDIENINGEN ...................... 41
17 KLEMBORD ZEKERINGHOUDER ................. 47
18 SCHEMA ELEKSTRICHE ............................... 53
SEZ. R VARIATIES V11 SPORT MY2003 - LE
MANS MY2003 - ROSSO CORSA -
CAFÉ SPORT - BALLABIO
1GEGEVENS VOOR DE IDENTIFICATIE .......... 3
2SMEERPRODUCTEN EN TANKEN ................ 5
3ALGEMENE KENMERKEN .............................. 7
4PRELIMINAIRE CONTROLES ....................... 15
5START VAN DE MOTOR ................................ 17

VIII
9ADJUSTABLE TELESCOPIC FORK ADJUST-
MENT “MARZOCCHI” (V11 SPORT MY2003 –
V11 LEMANS
MY 2003 – V11 BALLABIO)................................ 20
10 ADJUSTING THE “ÖHLINS”TELESCOPIC
FORK (V11 LEMANS ROSSO CORSA- V11 CAFÉ
SPORT)............................................................. 24
11 ADJUSTING THE “ÖHLINS” REAR
MONOSHOCK (V11 LEMANS ROSSO CORSA -
V11 CAFÉ SPORT).............................................. 26
12 SERVICE SCHEDULE .................................... 28
13 FRONT FAIRING - V11 CAFE SPORT,
V11 BALLABIO .................................................... 30
14 FRONT MUDGUARD...................................... 30
V11 ROSSO CORSA - V11 CAFÉ SPORT ................ 30
15 FRONT WHEEL .............................................. 32
16 FRONT FORK ................................................. 40
17 REMOVING THE STANCHIONS – SLIDERS
(“MARZOCCHI” AND “ÖHLINS”) .................... 46
18 FRONT FORK TOOLS (“ÖHLINS”) ................ 50
19 CHANGING “MARZOCCHI” FRONT
FORK OIL ....................................................... 52
20 FRONT FORK OIL CHANGE “ÖHLINS” ......... 54
20.1 FILLING THE FRONT FORK “ÖHLINS”
21 CHANGING THE ÖHLINS FORK OIL/DUST
SEALS ............................................................ 60
22 THROTTLE CONTROL .................................. 66
23 STEERING – V11 SPORT CAFE, V11 BALLABIO
24 HANDLEBARS –
V11 CAFE SPORT – V11 BALLABIO ....................... 70
25 FUEL FEED SYSTEM DESCRIPTION ........... 72
26 LAMBDA SENSOR ......................................... 74
27 SYSTEM COMPONENTS .............................. 76
28 FUEL CIRCUIT ............................................... 76
28.1 TANK “3” ........................................................... 78
28.2 FUEL ELECTRIC PUMP “1” UNIT ............................... 80
29 INTAKE AIR CIRCUIT ..................................... 82
29.1 AIR FILTER BOX “1” .............................................. 84
29.2 THROTTLE BODY “2”............................................. 86
30 ELECTRICAL CIRCUIT .................................. 88
31 OPERATING STAGES .................................... 90
32 THE AXONE 2000 DIAGNOSIS TESTER ...... 94
33 CARBURATION CONTROL, ADJUSTMENT
AND SETTING PROCEDURE WITH
AXONE 2000 ................................................ 106
34 FUEL VAPOUR PURIFICATION AND
RECIRCULATION SYSTEM (USA)
35 EXHAUST SYSTEM ..................................... 118
35.1 SYSTEM SPECIFICATIONS ..................................... 118
35.2 EXHAUST AND BALANCE PIPES .............................. 120
35.3 EXPANSION CHAMBER AND LAMBDA SENSOR ............ 122
35.4 CHECKING LAMBDA SENSOR CORRECT OPERATION ... 122
36 GEARBOX .................................................... 124
36.1 PRE-SELECTOR COVER ........................................ 124
37 ELECTRICAL SYSTEM DESCRIPTION....... 126
38 CONTROLS/INSTRUMENT PANEL/AUDIBLE
AND LIGHTING SIGNAL SYSTEM............... 136
39 FUSE TERMINAL BOARD ............................ 138
39.1 CHANGING FUSES .............................................. 138
40 SHINDENGEN REGULATOR ....................... 140

IX
9EINSTELLUNG DER REGULIERBAREN
TELESKOPGABEL “MARZOCCHI”
(V11 SPORT MY2003 – V11 LEMANS MY 2003 –
V11 BALLABIO)................................................... 21
10 EINSTELLUNG DER REGULIERBAREN
TELESKOPGABEL “ÖHLINS” (V11 LEMANS
ROSSO CORSA - V11 CAFÉ SPORT)...................... 25
11 EINSTELLUNG DES ZENTRALFEDERBEINS
“ÖHLINS” (V11 LEMANS ROSSO CORSA - V11
CAFÉ SPORT)..................................................... 26
12 WARTUNGSPROGRAMM.............................. 29
13 COCKPITVERKLEIDUNG - V11 CAFE SPORT,
V11 BALLABIO .................................................... 31
14 ØRDERER KOTFLÜGEL ................................ 31
V11 ROSSO CORSA - V11 CAFÉ SPORT ................ 31
15 VORDERRAD ................................................. 33
16 VORD. GABEL ................................................ 41
17 ABNAHME DER HOLME - GLEITROHRE
(“MARZOCCHI” UND “ÖHLINS”) .................... 47
18 WERKZEUG FÜR VORDERRADGABEL
(“ÖHLINS”) ...................................................... 51
19 ÖLWECHSEL IN DER VORDERRADGABEL
“MARZOCCHI” ................................................ 53
20 GABELÖLWECHSEL “ÖHLINS” ..................... 55
20.1 DEÖHLINS-VORK VULLEN MET OLIE BELANGRIJK ........ 57
21 AUSTAUSCH DER ÖLABDICHTUNG/ DES
STAUBSTREIFERS DER “ÖHLINS”-GABEL.. 61
22 GASSTEUERUNG .......................................... 67
23 STUUR V11 SPORT CAFE, V11 BALLABIO .. 69
24 LENKER – V11 CAFE SPORT – V11 BALLABIO ..... 71
25 ALLGEMEINE BESCHREIBUNG DES
VERSORGUNGSSYSTEMS .......................... 73
26 LAMBDASONDE ............................................ 75
27 ZUSAMMENSETZUNG DER ANLAGE .......... 77
28 KRAFTSTOFF-KREISLAUF ........................... 77
28.1 KRAFTSTOFFTANK “3” ........................................... 79
28.2 ELEKTRISCHE BRANDSTOFPOMP “1”......................... 81
29 ANSAUGLUFTKREISLAUF ............................ 83
29.1 LUFTFILTERGEHÄUSE “1” ...................................... 85
29.2 KLAPPENKÖRPER “2” ........................................... 87
30 STROMKREIS ................................................ 89
31 BETRIEBSPHASEN ....................................... 91
32 DIAGNOSEINSTRUMENT AXONE 2000 ....... 95
33 NORM FÜR VERGASUNGSKONTROLLE,
REGULIERUNG UND REGULIERUNG MIT
DEM AXONE 2000 ........................................ 107
34 REINIGUNGS- UND RÜCKFÜHRSYSTEM DER
BENZINDÄMPFE (USA) ............................... 116
35 AUSPUFFANLAGE ....................................... 119
35.1 ANLAGENEIGENSCHAFTEN .................................... 119
35.2 AUSPUFF- UND AUSGLEICHSROHRE ........................ 121
35.3 AUSDEHUNGSKAMMER UND LAMBDASONDE ............. 123
35.4 FUNKTIONSKONTROLLE DER LAMBDASONDE ............ 123
36 SCHALTGETRIEBE ...................................... 125
36.1 ABDECKUNG DES VOREINLEGERS .......................... 125
37 BESCHREIBUNG DER ELEKTROANLAGE 127
38 LICHT- UND AKUSTISCHEANLAGE/
INSTRUMENTENBRETT/STEUERUNGEN . 137
39 SICHERUNGSKLEMMENBRETT ................ 139
39.1 WECHSEL DER SICHERUNGEN .............................. 139
40 SHINDENGEN REGULATOR ....................... 140
6PARKEREN .................................................... 19
7STUURSCHOKDEMPER ÖHLINS - V11 CAFE
SPORT ............................................................ 19
8DE STAND VAN HET KOPLICHT WIJZIGEN -
V11 CAFÉ SPORT - V11 BALLABIO .............. 19
10 DE AFSTELBARE TELESCOPISCHE VORK
“ÖHLINS”(V11 LEMANS ROSSO CORSA - V11 CAFÉ
SPORT) AFSTELLEN
11 DE AFSTELBARE TELESCOPISCHE VORK
“ÖHLINS”(V11 LEMANS ROSSO CORSA - V11 CAFÉ
SPORT) AFSTELLEN ........................................ 27
12 ONDERHOUDSSCHEMA ............................... 29
13 KUIPJE - V11 CAFE SPORT, V11 BALLABIO 31
14 SPATBORD VOORAAN
V11 ROSSO CORSA - V11 CAFÉ SPORT ................ 31
15 VOORWIEL ..................................................... 33
16 VOORVORK - COMPONENTEN .................... 41
17 DE VORKPOTEN EN -BUIZEN MONTEREN
(“MARZOCCHI” EN “ÖHLINS”) ....................... 47
18 GEREEDSCHAP VOOR VORK (“ÖHLINS”)... 51
19 DE OLIE IN DE VOORVORK “MARZOCCHI”
VERVERSEN .................................................. 53
20 DE OLIE IN DE ÖHLINS- VORK
VERVERSEN .................................................. 55
20.1 DEÖHLINS-VORK VULLEN MET OLIE BELANGRIJK ........ 57
21 DE OLIEKEER- EN STOFRINGEN VAN DE
ÖHLINS-VORK VERVANGEN ........................ 61
22 GASHENDEL .................................................. 67
23 STUUR V11 SPORT CAFE, V11 BALLABIO .............. 69
24 STUUR - V11 CAFE SPORT – V11 BALLABIO ....... 71
25 ALGEMENE BESCHRIJVING VAN HET
BRANDSTOFSYSTEEM ................................. 73
26 LAMBDA-SONDE ........................................... 75
27 SAMENSTELLING VAN DE INSTALLATIE ..... 77
28 CIRCUIT BRANDSTOF .................................. 77
28.1 TANK “3” ......................................................... 79
28.2 ELEKTRISCHE BRANDSTOFPOMP “1”......................... 81
29 CIRCUIT AANGEZOGEN LUCHT .................. 83
29.1 KAST LUCHTFILTER “1” ................................ 85
29.2 SMOORKLEPLICHAAM “2” ............................ 87
30 ELEKTRISCH CIRCUIT .................................. 89
31 FASEN VAN WERKING .................................. 91
32 DIAGNOSE-INSTRUMENT AXONE 2000 ...... 95
33 CONTROLESTANDAARD VOOR VERBRAN-
DING, REGELING EN AFSTELLING MET
AXONE 2000 ................................................ 107
34 SYSTEEM VOOR ZUIVERING EN HER-
CIRCULATIE BENZINEDAMPEN (USA) ...... 117
35 UITLAATSYSTEEM ...................................... 119
35.1 KENMERKEN VAN HET SYSTEEM ............................ 119
35.2 UITLAAT EN COMPENSATIE ................................... 121
35.3 EXPANSIEKAMER EN LAMBDA-SONDE ..................... 123
35.4 DELAMBDA-SONDE TESTEN ................................. 123
36 VERSNELLING ............................................. 125
36.1 BEDEKKING VAN DE VOORSCHAKELING ................... 125
37 BESCHRIJVING ELEKTRISCHE
INSTALLATIE ................................................ 127
38 LICHTEN, CLAXON/INSTRUMENTEN EN
BEDIENEN.................................................... 137
39 KLEMBORD ZEKERINGHOUDER ............... 139
39.1 DEZEKERINGEN VERVANGEN ................................ 139
40 SHINDENGEN SPANNINGREGELAAR ....... 141

X

A
B
C
D
E
F
G
H
I
L
M
N
O
P
1
Q
V11 SPORT NAKED AND V11 LEMANS VARIANTS
VARIANTEN V11 SPORT NAKED UND V11 LEMANS
VARIANTEN V11 SPORT NAKED EN V11 LEMANS

2
A
B
C
D
E
F
G
H
I
L
M
N
O
P
Q
V11SPORT NAKED AND V11LEMANS VARIANTS
1 IDENTIFICATION DATA
Each vehicle is marked by an identification number
stampedonthe chassislugandonthe enginecrankcase.
The number marked on the chassis lug and reported in
theregistrationdocumentis the legal identification ofthe
motorbike;thisnumberis composed of digitsandletters,
as in the example illustrated below.
1) Code WMI(WorldManufactures’Identifier)
2) Type of vehicle
3) Model
4) Version
5) Year of manufacturing, for example: Y = 2000
1 = 2001
6) Manufacturingplant(M= Mandello delLario)
7) Chassis number (no.111111 refers to the first vehicle
built)
ZGU KS 00 00 1 M 111111
123456 7

3
A
B
C
D
E
F
G
H
I
L
M
N
O
P
Q
VARIANTEN V11SPORT NAKED UND V11LEMANS VARIANTEN V11SPORT NAKED EN V11LEMANS
1 IDENTIFIKATIONSDATEN
Jedes Fahrzeug besitzt eine Identifikationsnummer, die
aufdem Rahmen-Steuerrohrund aufdem Kurbelgehäuse
eingeprägtist.
Dieauf demRahmen-SteuerrohreingeprägteNummerist
im Fahrzeugschein angegeben und dient der gesetzlich
vorgeschriebenen Identifizierung des Motorrads. Diese
Nummer besteht aus Ziffern und Buchstaben, so wie im
untenangeführtenBeispiel
1) WMI(WorldManufacturesIdentifier)Kennnummer
2) Fahrzeugtyp
3) Variante
4) Version
5) VariablesFabrikationsjahr, z.B.: Y = 2000
1 = 2001
6) Werk (M = Mandello del Lario)
7) Rahmennummer(dieNr.111111beziehtsich auf das
erstehergestellteFahrzeug)
ZGU KS 00 00 1 M 111111
123456 7
1 GEGEVENS VOOR DE IDENTIFICATIE
Elk voertuig wordt onderscheiden door een
identificatienummer gedrukt op de pijp van het chassis
en op het motorblok.
Het nummer gedrukt op de pijp van het chassis wordt
aangegevenin demotopapieren endient voordewetvoor
deidentificatievan demotorfietszelf;dit nummerbestaat
uit cijfers en letters zoals in het onderstaand voorbeeld.
1) CodeWMI (WorldManufacturesIdentifier)
2) Type van voertuig
3) Variante
4) Versie
5) Bouwjaar variabele,voorbeeld: Y = 2000
1 = 2001
6) Productie-etablissement(M=Mandello del Lario)
7) Nummervanchassis(het n°111111verwijstnaar het
eerstegebouwdevoertuig)
ZGU KS 00 00 1 M 111111
123456 7

4
A
B
C
D
E
F
G
H
I
L
M
N
O
P
Q
V11SPORT NAKED AND V11LEMANS VARIANTS
2 TECHNICAL SPECIFICATIONS
ENGINE
Two-cylinder with4speeds
Cylinderarrangement ..................................at “V” of 90°
Bore ....................................................................92 mm
Stroke ............................................................... 80 mm
Total displacement ............................................. 1064cc
Compressionratio ................................................. 9,3:1
Maximumtorque ........... Kgm 9,6(94 Nm) at 6000 r.p.m.
Maximum capacity.......... CV 91 (Kw 67) at 7800 r.p.m.
TIMING SYSTEM
With rods and equalizers and 2 valves per cylinder. A
camshaft in the crankcase is driven by a duplex chain
withautomaticchaintightener.
FUEL SUPPLY SYSTEM
MAGNETI MARELLIIAW15Mindirectelectronicinjection,
sequential and timed type, “Alfa-N” system, no.2 ø40
mm throttle bodies with Weber IW031injectors, electric
pump with pressure adjuster, digital management for
optimized injection times.
EXHAUST SYSTEM
Instainlesssteel-2 twotubesconnected toanexpansion
chamber and to two silencers.
LUBRICATION
Pressuresystemwithgearpump.Meshandcartridgefilters
fitted in the crankcase sump.
NormallubricationpressureKg/cmq3,8-4,2 (regulatedby
a special valve) thermostatic valve and cooling radiator.
Electrical transmittor for indicating insufficient pressure
in the crankcase.
ALTERNATOR GENERATOR
Installed on the front part of the crankshaft.
Output capacity:350 W at 5000 r.p.m/min. (14V - 25 A)
IGNITION
“MAGNETI MARELLI” digital electronic ignition with
inductiveoutput
sparkplugs ............................................NGK BPR 6ES
Distancebetweenthespark plugselectrodes ... mm 0,7
no.2 ignition coils.......................... fitted on the chassis

5
A
B
C
D
E
F
G
H
I
L
M
N
O
P
Q
VARIANTEN V11SPORT NAKED UND V11LEMANS VARIANTEN V11SPORT NAKED EN V11LEMANS
2 TECHNISCHE DATEN
MOTOR
Viertakt-Zweizylinder
Zylinderanordnung..................................in 90° “V”-Form
Bohrung ............................................................ 92 mm
Hub ................................................................... 80 mm
Gesamthubraum ............................................... 1064 cc
Verdichtungsverhältnis .......................................... 9,3:1
Höchstdrehmoment .....9,6 kgm (94 NM) bei 6000 U/min
Höchstleistung ...............91 CV (67 KW) bei 7800 U/min
STEUERUNG
Mit Stangen und Kipphebeln und 2Ventilen pro Zylinder.
EineNockenwelleimKurbelgehäusegesteuertvoneiner
Duplex-Kettemitautomatischem Kettenspanner.
KRAFTSTOFFZUFUHR
Indirekte elektronische Einspritzung, sequentiell
phasengleich MAGNETI MARELLI IAW 15 M System
“Alfa-N”, 2 Klappenkörper ø 40 mm mit Weber IW031
Einspritzventilen,ElektropumpemitDruckregler,optimierte
digitaleSteuerungder Einspritzzeiten.
AUSPUFFANLAGE
AusrostfreiemStahl-2 miteinerExpansionskammerund
zweiSchalldämpfernverbundeneLeitungen.
SCHMIERUNG
Drucksystem mit Zahnradpumpe. In der Wanne des
Kurbelgehäuses montierte Netz-undKartuschenfilter.
NormalerSchmierdruck3,8-4,2Kg/cm3(durch spezielles
Ventilreguliert) thermostatischesVentil und Kühler.
Auf dem Kurbelgehäuse angebrachter elektrischer
DruckgeberzurAnzeige von unzureichendemDruck.
GENERATOR LICHTMASCHINE
Er ist auf dem vorderen Teil der Kurbelwelle montiert:
Endleistung:350W bei 5000 U/min (14V - 25V)
ZÜNDUNG
DigitaleElektronikzündungmit Induktionsentladung“MA-
GNETIMARELLI”
Zündkerzen ........................................... NGK BPR 6ES
Abstandzwischenden Zündkerzen-Elektroden 0,7 mm
2aufdem Rahmen montierte Zündspulen
2 TECHNISCHE GEGEVENS
MOTOR
Twee cilinders met 4 tijden
Schikking cilinders ................................... in “V”van90°
Boring .................................................................mm 92
Aanslag...............................................................mm 80
Totalecilinderinhoud .......................................... cc 1064
Compressierapport................................................ 9,3:1
Maximumkoppel. Kgm 9,6(94 Nm)aan6000 toeren/min
MaximumvermogenCV91(Kw 67) aan 7800toeren/min
DISTRIBUTIE
Met staven en slingers en 2 kleppen per cilinder.Een as
met nokken in het blok bediend door een duplex ketting
metautomatischekettingaanspanner.
VOEDING
Indirecte, gefaseerde elektronische injectie in sequens
MAGNETI MARELLI IAW 15M systeem “Alfa-N”, N°2
smoorkleplichamenø40mm met injectorsWeberIW031,
elektrischepompmet drukregelaar,geoptimaliseerde di-
gitalebesturingvande injectietijden.
UITLAATINSTALLATIE
In roestvrij staal - 2 buizen verbonden met een
expansiekamerentweegeluiddempers.
SMERING
Systeemmetdruk metpompenraderwerken. Filtersmet
net en cartouche gemonteerd in de carter van het blok.
Normaledruk vansmering Kg/cm3 3,8-4,2(geregelddoor
speciale klep) thermostatische klep en radiator voor
afkoeling.
Elektrische transmitter voor het signaleren van een
onvoldoendedrukgeplaatstop het blok.
WISSELSTROOMGENERATOR
Gemonteerdophetvoorste gedeelte vandeaandrijfas.
Vermogen vanuitgang:350Waan5000toeren/min. (14
V - 25 A)
ONTSTEKING
Digitale elektronica met inductieve aflading “MAGNETI
MARELLI”
Bougiesontsteking ................................NGK BPR 6ES
Afstand tussen de elektroden van de bougies ... mm 0,7
Ontstekingsbobines ...... n°2gemonteerdophet chassis

6
A
B
C
D
E
F
G
H
I
L
M
N
O
P
Q
V11SPORT NAKED AND V11LEMANS VARIANTS
START-UP
Electric start-up through a starter motor (12V - 1,2 Kw )
equippedwithanelectromagneticallycontrolled coupling.
Ring gear fixed onto the motor.
Button control (START) “” located on the RH side of the
handlebar.
TRANSMISSIONS
CLUTCH
Drytypeclutchwithtwodrivendisks.Locatedontheengine
flywheel.
Hydrauliccontrolthrough the handlebarlever(LH side).
PRIMARY TRANSMISSION
Withhelicalgearings, ratio 1:1,6842 (z=19/32)
GEARBOX
Six gears with gearings always driven by a front
engagement
Incorporatedcouplings.
Conrol with pedal lever positioned on the LH side of the
vehicle.
GEAR RATIO
1st gear = 1:2,4000 (15/36)
2ndgear= 1:1,7778 (18/32)
3rdgear= 1:1,3636 (22/30)
4th gear = 1: 1,1111 (27/30)
5th gear = 1: 0,9655 (29/28)
6th gear = 1: 0,8519 (27/23)
SECONDARY TRANSMISSION
Shaft with universal joint and gearings.
Ratio1:2,9091 (11/32)
Totalratio(engine-wheel):
1st gear = 1:11,7589
2ndgear= 1:8,7103
3rdgear= 1:6,6812
4th gear = 1:5,4439
5th gear = 1:4,7306
6th gear = 1:4,1737
CHASSIS
Rectangularsection,single-beam chassisinNiCrMosteel.
Half-loadbearingengine crankcase