Motorola solutions PMLN8305 User manual

Vehicular Cradle
PMLN8305, PMLN8306
Installation and User
Manual
*MN007820A01*
MN007820A01-AB
JUNE 2021
© 2021 Motorola Solutions, Inc. All rights reserved

Foreword
Copyrights
The Motorola Solutions products described in this document may include copyrighted Motorola
Solutions computer programs. Laws in the United States and other countries preserve for Motorola
Solutions certain exclusive rights for copyrighted computer programs. Accordingly, any copyrighted
Motorola Solutions computer programs contained in the Motorola Solutions products described in this
document may not be copied or reproduced in any manner without the express written permission of
Motorola Solutions.
© 2021 Motorola Solutions, Inc. All Rights Reserved
No part of this document may be reproduced, transmitted, stored in a retrieval system, or translated
into any language or computer language, in any form or by any means, without the prior written
permission of Motorola Solutions, Inc.
Furthermore, the purchase of Motorola Solutions products shall not be deemed to grant either
directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent
applications of Motorola Solutions, except for the normal non-exclusive, royalty-free license to use that
arises by operation of law in the sale of a product.
Disclaimer
Please note that certain features, facilities, and capabilities described in this document may not be
applicable to or licensed for use on a specific system, or may be dependent upon the characteristics of
a specific mobile subscriber unit or configuration of certain parameters. Please refer to your Motorola
Solutions contact for further information.
Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS, and the Stylized M Logo are trademarks or
registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other
trademarks are the property of their respective owners.
Open Source Content
This product contains Open Source software used under license. Refer to the product installation
media for full Open Source Legal Notices and Attribution content.
European Union (EU) Waste of Electrical and Electronic Equipment (WEEE)
directive
The European Union's WEEE directive requires that products sold into EU countries must have
the crossed out trash bin label on the product (or the package in some cases).
As defined by the WEEE directive, this cross-out trash bin label means that customers and end-users
in EU countries should not dispose of electronic and electrical equipment or accessories in household
waste.
Customers or end-users in EU countries should contact their local equipment supplier representative or
service centre for information about the waste collection system in their country.
MN007820A01-AB
Foreword
2

United Kingdom (UK) The Waste Electrical and Electronic
Equipment Regulations 2013
The UK’s WEEE regulation requires that products sold into UK countries must have the crossed-
out wheelie bin label on the product (or the package in some cases).
As defined by the WEEE regulation, this crossed-out wheelie bin label means that customers and
end-users in UK should not dispose of electronic and electrical equipment or accessories as household
waste.
Customers or end-users in UK should contact their local equipment supplier or service centre for
information on the waste collection system.
UK Contact: Motorola Solutions, 160 Victoria St, SW1E 5LB, U.K.
Icon Conventions
The documentation set is designed to give the reader more visual clues. The following graphic icons
are used throughout the documentation set.
DANGER: The signal word DANGER with the associated safety icon implies information that, if
disregarded, will result in death or serious injury.
WARNING: The signal word WARNING with the associated safety icon implies information that,
if disregarded, could result in death or serious injury, or serious product damage.
CAUTION: The signal word CAUTION with the associated safety icon implies information that,
if disregarded, may result in minor or moderate injury, or serious product damage.
CAUTION: The signal word CAUTION may be used without the safety icon to state potential
damage or injury that is not related to the product.
IMPORTANT: IMPORTANT statements contain information that is crucial to the discussion
at hand, but is not CAUTION or WARNING. There is no warning level associated with the
IMPORTANT statement.
NOTE: NOTICE contains information more important than the surrounding text, such as
exceptions or preconditions. They also refer the reader elsewhere for additional information,
remind the reader how to complete an action (when it is not part of the current procedure,
for instance), or tell the reader where something is on the screen. There is no warning level
associated with a notice.
MN007820A01-AB
Foreword
3

Important Safety Instructions
Manual contains important safety and operating instructions and must be read in conjunction with the
product safety information supplied with the mobile or portable radios, used with the accessories.
Read these instructions carefully and save them for future reference. Installation of communications
equipment must be performed by qualified personnel only. Read the instructions and cautionary
markings on all other items before using the Vehicular Cradle Kit. Consult vehicle manufacturer
guidance on mounting equipment in vehicles.
Safety and General Information
A properly installed Vehicular Cradle Kit minimizes service calls.
When mounting the components of the Vehicular Cradle Kit, consider the following factors:
• The mounting surface must have sufficient strength to support the item being mounted to prevent it
from becoming loose over time.
• Do not attach components to any part of the vehicle that is subject to excessive vibration.
• The proposed location of the item being mounted, wires, or cables attached must not interfere with
the driver or passenger seating or leg space.
• Use the supplied mounting hardware.
• Ensure that the cables are not stretched and not subject to heat from the engine, transmission
housing, or heating ducts.
• Crimp connectors securely.
• Do not run cables over sharp edges that may cause excessive wear or chaffing of the cable
insulation.
• Do not install components in locations where they may cause interference to the operation of the
vehicle controls.
Check the required mounting locations. Modern cars are equipped with power supply connections
for mobile phone inside the passengers cabin. It is preferable to connect the power cable to these
connections.
On some vehicles, it is necessary to penetrate the bulkhead to reach the battery. Ensure that there
is cable clearance on the opposite side of the bulkhead and that vehicle Electronic Control Modules
(ECM) are not installed on the opposite side of the bulkhead before drilling commences. Protect the
cable where it passes through the bulkhead by using a grommet or similar protective measures.
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Important Safety Instructions
4

Operational Safety Guidelines
This section provides the operational safety guidelines for the equipment.
CAUTION:
1Equipment that is not specified for outdoor use must only be used in dry locations. Keep in
mind if rain or snow can reach the equipment, such as through an open vehicle window.
2Maximum ambient temperature around the equipment must not exceed 50 °C (122 °F).
3Prevent foreign objects or fluids from getting into the equipment.
4To reduce risk of injury, use only Motorola Solutions approved items with your mobile or
portable radios.
5It is essential to mount the equipment in locations where does not cause any injury in the
event of a collision.
6A vehicle air bag inflates with great force. Do not place objects, including communications
equipment, in the area over the vehicle air bag or in the air bag deployment area. If the
communication equipment is improperly installed and the vehicle air bag inflates, this could
cause serious injury. If necessary, contact the vehicle manufacturer for air bag information
specific to the vehicle.
7Verify that none of the vehicle systems are affected by use of the portable radio such
as cruise control, anti-lock braking system (ABS), traction control, engine management,
direction indicators, lights, and others.
8Use existing openings through the bulkhead to avoid drilling. If drilling is necessary, ensure
that no damage is incurred to the Vehicle Electronic Control Modules (ECM), fuel pipes,
brake pipes, and/or cable looms.
9Do not transport or store flammable gas, flammable liquids, or explosives in the
compartment of your vehicle that contains your equipment.
10 To avoid possible interference with blasting operations, turn your radio off before entering
an area where you maybe close to electrical blasting caps, in a “blasting area” or in areas
posted as “Turn off two-way radios”. Obey all signs and instructions.
IMPORTANT: This is a class A product. In a domestic environment, this product may cause
radio interference in which case the user may be required to take adequate measures.
Operating Specifications
The section provides the vehicular power adaptor operating specifications.
Vehicular Power Adaptor (NNTN8040 and PMLN7825A)
Input voltage range: 10.8 VDC to 33 VDC
Vehicular Power Module (PMPN4083)
Input voltage range: 10.8 VDC to 33.0 VDC
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Important Safety Instructions
5

European Union Directive of
Conformance Statement
The PMLN8307, PMLN8308, PMLN8309, and PMLN8310 Vehicular Cradles are in conformance with
the requirements of the applicable Council Directive 04/104/EC and 99/5/EC.
The PMLN8309 and PMLN8310 Vehicular Cradle Kits are suitable for motor vehicles with a 12/24 volts
battery powered electrical system with negative earth. The equipment must be installed according to
the recommendations of the Installation Manual and the vehicle manufacturer.
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European Union Directive of Conformance Statement
6

Chapter 1
Introduction
This manual provides a description of the Vehicular Cradle Kit package components, power
connection, installation procedure, and instructions for using the Vehicular Cradle Kit.
The Vehicular Cradle Kit provides additional operating convenience when using the MXP600 in an
automotive environment.
Figure 1: Vehicular Cradle Kit Components
3
5
4
6
2
1
1 Vehicular Cradle with RF (AY000768A01)
2 Vehicular Cradle (AY000769A01)
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Introduction
7

3 Vehicular Power Adaptor Holder (PMLN6075)
4 RSM Bracket (PMLN6240)
5 Vehicular Power Module (PMPN4083)
6 Mounting Bracket (FTN6376)
The PMLN8307, PMLN8308 (coupled with NNTN8040 or PMLN7825A), PMLN8309, and PMLN8310
Vehicular Cradle Kits charge the TETRA MXP600 Series battery whenever the TETRA MXP600 Series
is mounted in the cradle and the vehicle ignition is On. The PMLN8305 and PMLN8306 Vehicular
Radio Cradle Kits provide a radio mounting solution. The radio cradle secures the radio inside the
moving vehicle while allowing easy removal. The PMLN8305 and PMLN8306 Vehicular Radio Cradle
Kits do not provide charging.
Table 1: Part number for the Vehicular Cradle Kit
Kit Number Description
PMLN8305 Vehicular Cradle Kit Vehicular Cradle (AY000769A01)
Remote Speaker Microphone (RSM) Bracket
(PMLN6240)
Mounting Bracket (FTN6376)
PMLN8306 Vehicular RF Cradle Kit Vehicular Cradle (AY000768A01)
Remote Speaker Microphone (RSM) Bracket
(PMLN6240)
Mounting Bracket (FTN6376)
PMLN8307 Vehicular Cradle with Vehicular
Power Adaptor Charging Kit
Vehicular Cradle (AY000769A01)
Remote Speaker Microphone (RSM) Bracket
(PMLN6240)
Mounting Bracket (FTN6376)
Vehicular Power Adaptor Holder Adaptor
(PMLN6075)
NOTE: Vehicular Power Adaptor (NNTN8040 or PMLN7825A) to be ordered separately.
PMLN8308 Vehicular RF Cradle with Vehicular
Power Adaptor Charging Kit
Vehicular Cradle (AY000768A01)
Remote Speaker Microphone (RSM) Bracket
(PMLN6240)
Mounting Bracket (FTN6376)
Vehicular Power Adaptor Holder Adaptor
(PMLN6075)
NOTE: Vehicular Power Adaptor (NNTN8040 or PMLN7825A) to be ordered separately
PMLN8309 Vehicular Cradle with Vehicular
Power Module Charging Kit
Vehicular Cradle (AY000769A01)
Remote Speaker Microphone (RSM) Bracket
(PMLN6240)
Mounting Bracket (FTN6376)
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Chapter 1 : Introduction
8

Kit Number Description
Vehicular Power Module (PMPN4083)
PMLN8310 Vehicular RF Cradle with Vehicular
Power Module Charging Kit
Vehicular Cradle (AY000768A01)
Remote Speaker Microphone (RSM) Bracket
(PMLN6240)
Mounting Bracket (FTN6376)
Vehicular Power Module (PMPN4083)
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Chapter 1 : Introduction
9

Chapter 2
Installation Procedures
This section provides the Vehicular Cradle Installation cautions.
CAUTION:
• An air bag inflates with great force. Do not place objects, including communications
equipment, in the area over the air bag or in the air bag deployment area. If the
communication equipment is improperly installed and the air bag inflates, this could cause
serious injury. If necessary, contact the vehicle manufacturer for air bag information specific
to the vehicle.
• Verify that none of the vehicle systems are affected by use of the MXP600 radio such
as cruise control, anti-lock braking system (ABS), traction control, engine management,
direction indicators, lights, and others.
• Use existing openings through the bulkhead to avoid drilling. If drilling is a must, verify that
no damage is done to the Vehicle Electronic Control Modules (ECM), fuel pipes, brake
pipes, and/or cable looms.
2.1
Vehicular Cradle Installation
This section provides installation procedures for Vehicular Cradle.
NOTE: Use the supplied fastening hardware to rigidly secure the cradle. An unsecured cradle
could cause a unit to move and interfere with the proper operation of the vehicle. The charging
cradle must be mounted in such a way that the MXP600 radio is within easy reach of the driver
during normal operation of the vehicle. Sufficient room should be allowed to permit the insertion
of the radio. Provide easy access to the release mechanism of the radio from the cradle.
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Chapter 2 : Installation Procedures
10

2.1.1
Installing PMLN8305 and PMLN8306
Figure 2: PMLN8305 and PMLN8306 Vehicular Cradle Kit
4
3
1
2
1 M4x10 mm Screw (x4)
2 Wipe clean flat surface before using adhesive
pad
3 Hinge screw
4 #8x.625” Self Tapping Screw (x4)
Perform the following steps or modify the steps to suit the particular vehicle when installing the
PMLN8305 and PMLN8306 Vehicular Cradle Kit.
Procedure:
1Open the hinge screw and separate the two halves of the mounting bracket.
2Use the lower half of the bracket as a template. Position it so that the pivot end of the bracket
points toward the bottom of the cradle.
3Make four holes in the carpet at marked locations by using an awl or similar device.
NOTE: This must be done prior to drilling to avoid damaging the carpet.
4Mark and drill the holes. Securely mount the bracket half using the four #8x.625 self tapping
screws supplied with the mounting bracket.
5Secure the cradle to the other half of the bracket by using the four M4x10 mm screws. You can
place the Remote Speaker Microphone (RSM) bracket in between or install it separately.
6Connect the two parts of the mounting bracket and secure the hinge screw.
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11

7Align the RSM bracket and the cradle to the mounting bracket four holes, then secure with four
M4x10 mm screws.
NOTE:
RSM bracket allows user to clip on the RSM as shown in Figure 3: Clipping the RSM on
the Bracket on page 12.
DO NOT connect the power cable to the cradle until the power cable is fully installed.
Figure 3: Clipping the RSM on the Bracket
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2.1.2
Installing PMLN8307 and PMLN8308
Figure 4: Installing the Vehicular Power Module onto the cradle
4
3
1
2
1 Insert Nut (x2)
2 Vehicular Power Adaptor Holder PMLN6075
3 Vehicular Power Adaptor (NTNN8040/
PMLN7825A)
4 Jack Screw (x2)
Perform the following steps when installing the PMLN8307 and PMLN8308 Vehicular Cradle with
Vehicular Power Adaptor Kit.
Procedure:
1Place the NNTN8040 or PMLN7825A Vehicular Power Adaptor on the holder adaptor.
2Push the adaptor holder top to engage onto the adaptor holder bottom.
3Secure the adaptor holder onto the bottom of the cradle pocket by screwing the jack screws into
the insert nuts.
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13

2.1.3
Installing PMLN8309 and PMLN8310
Figure 5: Installing the Vehicular Power Module onto the cradle
2
3
1
1 Insert Nut (x2)
2 Vehicular Power Module (PMPN4083)
3 Jack Screw (x2)
Perform the following steps when installing the PMLN8309 and PMLN8310 Vehicular Cradle with
Vehicular Power Module Kit.
Procedure:
1Secure the Vehicular Power Module onto the bottom of the cradle pocket by screwing the jack
screw onto the insert nut.
IMPORTANT: Do not connect the power cable to the cradle until the power cable is fully
installed.
2.2
Power Cable Installation
This installation procedure is applicable to PMLN8309 and PMLN8310 Vehicular Cradle with Vehicular
Power Module Kit only.
The PMLN8309 and PMLN8310 Vehicular Cradle with Vehicular Power Module Kit supports 12/24
VDC vehicular batteries only.
The Vehicular Cradle Kit power cable is equipped with 5-Ampere fuse for battery positive terminal and
1-Ampere fuse for ignition.
NOTE: Verify that the vehicle electrical system can support current values larger than the fuse
ratings.
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14

The fuse in the red wire must be connected to the power source by using the shortest practical length.
The Vehicular Cradle Kit is only for use with a negative ground system.
2.2.1
Installing Power Cable
CAUTION: Before proceeding, remove the fuse from the power cable red and blue (ignition)
wires. Before making any connection, tape them to their respective fuse holders. Do not insert
fuses until all connections have been made and carefully inspected.
Figure 6: Power Cable Routing Into Engine Compartment
Grommet
Terminal
Lugs To Battery (+)
To Vehicle
Chassis Ground
Fuse
Bulkhead
Engine
Compartment
Black Lead
Red Lead
Red Lead
Mounting
Hole
Cover
Molded In-Line
Fuse Holder
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Chapter 2 : Installation Procedures
15

Figure 7: PMLN8309 and PMLN8310 Vehicular Cradle Kit Interconnection Diagram
Power Cable
Grommet
5-AMP Fuse
Red
Vehicle
Battery
Black
Bulkhead
Blue
1-AMP Fuse
Vehicle
Chassis
Ignition
Switch
Procedure:
1If the car is not equipped with an internal power supply connection, route the main power cable
red and black leads through the bulkhead, and into the engine compartment.
NOTE: Use an existing opening or, if necessary, drill a 2 cm (26/32 inch) diameter hole
through the bulkhead.
2To prevent damage to the power cable, insert a grommet into the hole.
The red and black leads must be inserted one by one into the hole.
3Cut the black lead to the preferred length and connect it to the chassis of the vehicle.
NOTE: Verify that the fuse is at a distance of 20 cm to 30 cm (7.87 in to 11.81 in) away
from the connection point.
4On the engine side of the bulkhead, connect the red (A+) lead to the vehicle battery. Perform the
following actions:
aCut the long red lead to the preferred length, strip the edge, and crimp a terminal lug (not
included) to the lead. Verify that the fuse is at a distance of 20 cm to 30 cm (7.87 in to 11.81
in) away from the connection point.
bConnect the red lead to the positive (+) terminal on the vehicle battery. Cable tie the wire
every 10 cm (4 inches) along its length.
NOTE: Verify that the cables in the engine compartment do not obstruct any of the
vehicle controls or touch hot or movable parts of the engine.
5For ignition installation, perform the following actions:
aCut the long blue lead to the desired length, strip the edge and crimp a terminal lug (not
included) to the lead. Verify that the fuse is at a distance of 20 cm to 30 cm (7.87 in to
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Chapter 2 : Installation Procedures
16

11.81 in) away from the connection point. It is not a good practice to connect the leads to the
battery pillars. Use the closest battery connection provided. The Vehicular Cradle Kit can be
damaged if there is a malfunction in the vehicle electrical system.
bConnect the blue lead to the ignition switch. Verify that the voltage is high with ignition on,
during cranking and while vehicle is running. When ignition is off, the voltage is low.
6Connect the RF cable into the FME cable connector. Refer to the following image and Antenna
Kit Installation on page 17.
NOTE: Applicable to PMLN8306, PMLN8308, and PMLN8310 for Vehicular Cradle RF.
Figure 8: PMLN8306, PMLN8308 and PMLN8310 Vehicular Cradle RF Connection
1
1 Connect to FME cable connector
2.3
Antenna Kit Installation
Use only a Motorola Solutions approved roof antenna and refer to the antenna installation instruction
provided in the antenna kit.
Avoid visual or physical obstruction, route the antenna cable down inside the door moulding and
beneath the carpets and seats. Allow sufficient slack at the connector end of the cable to reach the
cradle FME connector.
Position the antenna in such a way to maintain a separation distance of at least 1ft (30 cm) between
the antenna connected to the car kit and the body of any user, or nearby person, to assure compliance
with regulations on RF exposure.
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17

To assure compliance with RF Energy Safety standards, the antenna can only be mounted on the roof
and not the trunk lid.
2.3.1
Rooftop Combined GPS/TETRA Antenna Kit Installation
To install a combined GPS or TETRA antenna kit, refer to the installation manual provided in the
antenna kit.
2.3.2
Installing Kit Components
Figure 9: Kit Components - Combined GPS/TETRA Typical Antenna Kit
1 2
4
6
3
5
Procedure:
Install the kit components in the following suggested order:
1Antenna
25 m RG58 FME to unterminated loose FME cable, supplied in kit
35 m FME to FME RG58 RF cable
4Diplexer
52.4 m DC Adapter Cable (FTN6790)
61 m FME cable
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2.3.3
Cabling
CAUTION: To avoid visual or physical obstruction, route the cables down inside the door
moulding and beneath the carpets and seats. Allow sufficient slack at the connector ends of the
cables to reach the diplexer or cradle connectors. Before routing or connecting the cables, refer
to the following image.
Figure 10: Combined GPS/TETRA Typical Antenna Kit Connection Diagram
Cradle
5m MFME-FME
5m FME-FME
DC
INPUT
GPS
ANTENNA
COMMS
ANTENNA
FRTIKRAC
1m FME
GPS/ TETRA Antenna
FME
FME
FME
FME
RG58 RG174
MFME
GPSCOMMS
CAR KIT
DC IN
Diplexer
FME FME
To 12/24 V supply
Procedure:
1Connect the 5 m MFME RG174 cable to the antenna GPS connection.
2Connect the 5 m FME RG58 cable to the antenna TETRA connection.
3Connect the 5 m FME RG174 cable to the diplexer GPS input.
4Connect the 5 m FME RG58 cable to the diplexer COMMS ANTENNA input.
5Connect DC adapter cable (FTN6790) to 12/24 V supply.
6Connect the 1 m FME cable from the diplexer CAR KIT input to the cradle RF cable.
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2.4
Checking Post Installation
To verify the installation integrity on PMLN8307, PMLN8308, PMLN8309, and PMLN8310 Vehicular
Cradle Kit, perform the following post installation checks:
Procedure:
1Insert the radio into the cradle.
Connection is established and charging begins.
2Turn the ignition key to ON.
If the radio is On when connecting to the vehicular cradle, the radio displays an icon of the
battery in charging mode. If the radio is Off, the display shows an icon of the battery in charging
mode and a CHARGER MODE message appears.
Figure 11: Battery Charge Progress
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